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Summary of Contents for Columbia SU5
- Page 1 Owner and Operator Manual P/N 712307 CPC P/N 99727-14 2014 Find replacement parts for your cart faster at CartPros.com...
- Page 2 Standards Institute (ANSI) standards. Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia ParCar vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is strictly prohibited. Columbia ParCar is not responsible or liable for any damage that results from any such alteration, and all warranties for any such altered vehicles are null and void.
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Page 3: Table Of Contents
TABLE OF CONTENTS – SU5 SECTION 1 INTRODUCTION PAGE SAFETY MESSAGES ..................... 1-1 VEHICLE IDENTIFICATION NUMBER – PERSONAL TRANSPORT VEHICLE ....1-1 VEHICLE IDENTIFICATION NUMBER – LOW SPEED VEHICLE........1-2 VIN MATRIX Personal Transport Vehicle (PVT) .............. 1-2 VIN MATRIX Low Speed Vehicle (LSV) ................1-3 VEHICLE SPECIFICATIONS .................. - Page 4 VEHICLE PREPARATION ....................7-2 RETURNING VEHICLE TO SERVICE ................7-2 NOTICE: In an effort to streamline product support, please ensure your vehicle is properly registered with Columbia ParCar. Registration allows for more effective product support including product updates and warranty processing. Please consult with your servicing dealer to verify or complete the registration process.
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Page 5: Safety Messages
The information in this manual is limited to care and maintenance information only. Information covering repairs is provided in detailed service manuals available from Columbia Dealers. Such major repairs require the attention of a skilled technician and the use of special tools and equipment. -
Page 6: Vehicle Identification Number - Low Speed Vehicle
Digit 8 = Brake System V =Front & Rear Mechanical Digit 9 = Build Year N = 2014, P = 2015, etc. Digit 10 Thru 13 – Build Sequence 1234 SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 7: Vin Matrix Low Speed Vehicle (Lsv)
NOTICE: Always provide the complete VIN when contacting your dealer for technical assistance or maintenance and repair parts. For your own personal reference, fill in the VIN in the space provided below: SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 8: Section 2 Safety
It is Columbia ParCar Corp’s specific recommendation that the following warnings must be observed at all times. Not all are repeated throughout this manual, but the recommendations included must be observed whenever these subjects (vehicle operation hazards, battery hazards, etc.) are encountered. - Page 9 To avoid the risk of injury or vehicle damage, operate at maximum speed only on smooth flat surfaces. Allow additional stopping distance when traveling at higher speeds. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com...
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Page 10: Battery Disconnect Method
SECTION 2 SAFETY These basic rules of operation, combined with courtesy and common sense, will help make driving your Columbia vehicle a safe and pleasant experience. BATTERY DISCONNECT METHOD Figure 2-1 Batteries are located under the front seats. Before performing any vehicle service, power down the vehicle using the blue quick disconnect (arrow). -
Page 11: Section 3 Operations And Controls
Braking Pedal, assure presence of a firm pedal with minimal travel. Check steering for responsiveness and minimal play. Key can only be removed when keyswitch is in the “OFF” position. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 12: Vehicle Controls
Columbia Dealer. Report any battery or service issue problems to the individual(s) responsible for correction and/or repair or contact your local Columbia Dealer for service. If any problems are found, do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, severe personal injury, property damage or death. -
Page 13: Brake, Accelerator And Parking Brake
(Figure 3-5). Figure 3-5 At power on, the display will perform a self-test and load the controller data. You will see the Columbia ParCar Corp logo indicating the system is preparing for operation. (Figure 3-6). Figure 3-6 When ready the display will indicate system OK.(Lower right corner). -
Page 14: Steering Wheel
Figure 3-10 WARNINGS & OPERATING INSTRUCTION Read this information carefully before operating the vehicle. Promptly replace if removed or damaged. Contact Columbia ParCar for replacements if needed. Part number for the Personal Transportation Vehicles vehicle decal is 53258-07 (Figure 3-11) or 43960-07 for Low Speed Vehicles (not shown). -
Page 15: Hazard Warning Switch
The fuse block has a snap off cover for access to the fuses. NOTICE: If fuses continue to blow and require replacement, have your Columbia Dealer check the electrical circuit. Figure 3-14 WINDSHIELD WIPER/WASHER Figure 3-15 Wiper switch is located on the right side of the steering console. -
Page 16: Tilt Bed
Release the parking brake and brake pedal. Slowly press accelerator pedal to obtain desired vehicle speed. To slow or stop vehicle, remove foot from accelerator and press brake pedal. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 17: Pre-Operation Checklist
If equipped, driver and passenger are secured by seatbelts before moving Seat Belts vehicle. Labels All warning and operation labels in place. Accelerator Check for smooth operation. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 18: Section 4 Electric System
SECTION 4 ELECTRIC SYSTEM IMPORTANT INFORMATION The type of battery used in a Columbia vehicle has a service requirement which is quite different from that of an automotive battery. The electric vehicle battery supplies all of the power to drive the vehicle. During operation the power stored in the batteries is expended. -
Page 19: Battery Inspection & Maintenance
Do not attempt to recharge batteries with a charger not designed for your vehicle. Only trained technicians should service the charger. Contact your Columbia Dealer for assistance. NOTICE: Install surge arrestors on incoming AC power lines. Surge arrestors will help protect electrical/electronic components in the charger and vehicle from all but direct or “close proximity”... -
Page 20: Battery Cleaning
New batteries need up to four hours more charging than “mature” batteries. Before the first use, completely charge new batteries. Charging time will vary based on conditions noted above but will probably be 12 hours. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 21: Battery Charging
BATTERY CHARGING All current production Columbia 24/36/48 volt electric vehicles are built with a new solid state on-board, fully automatic high-frequency, programmable battery charger as standard equipment. This section explains in more detail the charger operation. -
Page 22: Red Light Charger Error Codes
A STEADY RED FAULT LED confirms an internal electrical fault of the charger and requires charger replacement and return. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 23: Check / Change Charging Algorithm
Trojan Flooded NOTICE: For maximum battery life the correct algorithm must be used. If your battery model is not listed in Table A, contact Columbia ParCar for further information Each time AC power is applied with the battery pack NOT connected, the charger enters an algorithm select/display mode for approximately 11 seconds. -
Page 24: Specific Gravity Test
100% state of charge. Plugging in the on-board charger overnight or when the vehicle is not in use for 3-5 or more days is encouraged. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 25: Battery Removal & Installation
If the water supply is left connected after the filling process is finished it could lead to an overfill. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 26: Section 5 Servicing Your Vehicle
NOTICE: Do not use harsh detergents, abrasives or cleaning solvents that contain ammonia, aromatic solvents or alkaline material to clean cab. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 27: Maintenance Schedule - Owner/Operator
Clean body and seats, Wash as needed. Lube Visually check suspension and differential for leakage. MAINTENANCE SCHEDULE QUALIFIED TECHNICIAN It is recommended that the following be performed by a trained qualified technician or your Columbia Dealer. Item Operation Tires Front wheel alignment . -
Page 28: Vehicle Troubleshooting
Under inflated or flat tires. Wheels for binding, do not spin freely. If these test procedures do not resolve your vehicle problem, contact your Columbia Dealer for service. CONTROLLER TROUBLESHOOTING The AC Drive controller sends fault codes to a Multi-Function Display as seen in figure 5-1. - Page 29 NOTICE: To transport this vehicle behind an auto or truck on an approved trailer. When trailering your vehicle over long distances or on the highway observe the following: Use trailers specifically designed to carry your Columbia ParCar vehicle that meets all federal, state and local requirements.
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Page 30: Section 7 Vehicle Storage
Reduce .004 for every 10 F below 80 F. Increase by that amount for every F above Quarterly during storage check water levels for non-sealed batteries. SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... -
Page 31: Vehicle Preparation
Return the vehicle to its regular service. Place the vehicle back into its regular watering schedule (waiting at least 1 week until next watering). SU5 OWNERS MANUAL 2014 Find replacement parts for your cart faster at CartPros.com... - Page 32 1115 Commercial Avenue • Reedsburg, WI 53959 Phone: (608) 524-8888 • Fax: (608) 524-8380 (800) 222-4653 • Web: www.parcar.com Find replacement parts for your cart faster at CartPros.com...
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