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Columbia 1990 Gasoline ParCar/ Utilitruck Service Manual

Table of Contents

Preparation for Service
Model Identification
Engine and Model Identification
Warnings and Cautions
Table of Contents
General Vehicle Information
Specifications
General Features
Dimensions
Fluids and Lubricants
Torques
Foot Pounds to Kilogrameters
Metric Conversion Table
General Information
Safe Operating Rules
Controls and Operation
Parcars
Storage
Directional Key Switch
Accelerator
Brake
Service
Initial Service Checks
Gasoline Powered Vehicles
Electric Powered Vehicles
Regular Service Intervals
Troubleshooting
Wheels, Tires and Front Hubs
Tire and Wheel Assembly
Tires
Front Hub
Break Tire Beads Free of Rim
Removing Upper Bead from Rim
Removing Lower Tire Bead from Rim
Steering and Suspension
Steering Wheel
Front Suspension
Steering Wheel Removal
Adjustment
Toe in / Toe Out/Camber
Camber Adjuster
Rack and Pinion Removal
Leaf Spring Removal
Tie Rod Removal
A-Arm Removal
Rear Suspension
King Pin or Steering Arm Removal
Replacing Rear Fork
Replacing Rear Springs
Rear Fork Bushing
Replacing Rear Fork Bushing
Frame Servicing
Rear Axles and Differential
Differential
Disassembling and Inspecting Differential
Ring Gear Runout Check
Ring and Pinion Backlash Check
Prying out Case
Differential Assembly
Recess for Puller
Removing Ring Gear
Driving out Lock Pin
Remove Pin Mate Shaft
Removing Rear Pinion Bearing Cup
Assembling Differential
Installing Pinion Mate Shaft
Installing Lock Pin
Pressing on Differential Bearings
Rear Axle and Differential
Differential Lubrication
Removing Rear Axle
Removing Rear Axle and Differential Assembly
Bearing Cap Identification
Removal of Drive Pinion Shaft Gear
Remove Idler Gear Shaft
Brakes
Brake Cable Removal
Brake Adjustment
Brake Cable Removal and Adjustment
Hand Parking Brake
Hand Parking Brake Adjustment
Parking Brake Adjustment
C6E Hand Brake
Body
Windshield
Seat and Handrails
Parcar & Columbia Shuttle
Front Housing Removal
Rear Body
Angle Bag Rack
Stand-Up Bag Rack
Parcar Engine
Description and Operation
Engine Removal
Inspection and Repair of Motor Mounts
Cylinder and Piston
Cylinder Head Removal
Connecting Rod Inspection
Piston Pin Removal
Cleaning and Inspection
Cylinder Head
Measuring Cylinder and Piston
Fitting Piston in Cylinder
Cylinder Bore Measurement
Measuring Piston
Piston Rings
Ring Side Clearance
Ring End Gap
Piston Pin and Bearing
Crankcase
Crankshaft Disassembly
Crankshaft Assembly
Truing Crankshaft
Crankshaft Runout
Correcting Crankshaft Misalignment
Fuel System
Carburetor
Low Speed Adjustment
Throttle Stop Screw Adjustment
Float Level Adjustment
Governor Control Adjustment
Throttle Control Link Adjustment
Carburetor Removal
Float Chamber
Carburetor Body
Fuel Pump
Carburetor Troubleshooting
Reed Valve
Cleaning, Inspection and Repair
Air Cleaner
Fuel Tank
Oil Injection Pump
Bleeding Oil Injection Lines
Ignition Timer Wire Routing
Transmission
Drive Belt
Primary Drdive
Primary Tool
Secondary Drive
Bushing Removal
Secondary Drive Assembly
Electrical
Testing Directional Key Switch for Continuity
Solenoid Testing
Accelerator Microswitch
Solid State Ignition
Ignition Coil
Spark Plugs
Spark Plug Conditions and Analysis
Core Bridging, Gap Bridging
Testing Spark Plugs
Setting Spark Gap
Wet Fouling
Overheating
Starter-Generator
Installing Spark Plugs
Starting Circuit Test
Charging Circuit Test
Starter-Generator Removal
Holding Brushes off Commutator
Starter-Generator Disassembly
Testing Brushes
Cleaning and Inspection Brush Springs
Visual Inspection of Armature
Armature Ground Test
Armature Short Test
Armature Coil Balance Test
Grounded Field Test
Refinishing Commutator
Recessing the Mica Separators
Visual Inspection of Field Coils
Open Field Test
Voltage Regulator
Gasoline Vehicle Battery
Testing Voltage Regulator in Vehicle
Antidote
Battery in Vehicle
Battery out of Vehicle
Electric Vehicle Battery
Load Testing
Voltage Requirements at Ambient Temperatures
Conditions Which Affect Charging
Overall Battery Bank Condition after Charging
Testing Battery
Specific Gravity Test
Using the Hydraulic Meter
Preparation for Discharge Test
Discharge Test Procedure
Storing Batteries
Interpretation of Discharge Test Results
Component Operation
Electronic Speed Control Adjustment
Solenoid
Motor Resistor
Electrical Operation and Circuits
To Adjust Speed Control
Bench Testing Components
Key Switch
Electric Motor
Motor Assembly
Armature Inspection
Commutator Inspection and Reconditioning
Inspection of Field Windings
Bearing Inspection
Motor Terminal Identification
Front of Vehicle

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Columbia 1990 Gasoline ParCar/ Utilitruck Service Manual

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