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Raychem h910 Installation Instructions Manual

Wintergard splice and tee kit with end seal

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R
Tools and Materials Required
• Diagonal cutters
• Needle nose pliers
• Utility knife
• Screwdriver
• Crimp tools (Ideal 30-425 and T&B WT112M or WT2000)
• Heat gun or torch (Raychem H40 or equivalent)
• Hammer and nail ( for roof and gutters only)
• WinterGard H904 kit (for downspout installations)
Kit Contents
Item
Qty
Description
A
2
Insulated wire bus crimps
B
1
Uninsulated braid crimp
C
3
Cable ties
D
6
Mastic strips
E
1
Heat-shrinkable cap
F
1
Heat-shrinkable tube (6" long, 1" in diameter)
G
2
Black cloth tapes (6" long)—for use with H311,
H611, and H621
H
1
Clamp tie—for use with gutter/downspout
applications
I
1
Gel-filled end seal—for tee connection only
WARNING:
These components are electrical devices. They
must be installed correctly to ensure proper
operation and to prevent shock or fire. Carefully
follow all of the installation instructions and read
these important warnings.
• To minimize the danger of fire from sustained
electrical arcing if the heating cable is damaged
or improperly installed, and to comply with the
requirements of Raychem and the 1996
National Electrical Code, ground-fault equipment
protection must be used on each heating cable
branch circuit. Arcing may not be stopped by
conventional circuit protection.
• Component approvals and performance are
based on the use of specified parts only. Do
not substitute parts or use vinyl electrical tape.
• The black heating-cable core is conductive
and can short. It must be properly insulated
and kept dry.
H910
WinterGard Splice and Tee Kit with End Seal

Installation Instructions

Description
The WinterGard H910 Splice and Tee Kit is for use with WinterGard
self-regulating heating cables to make splice, tee, and end seal
connections. The kit contains materials for one splice and one end
seal, or one tee connection and one end seal. This kit does not
provide a power connection; use an H900, H908, or H911 power
connection kit for complete installation.
Applications
Use the H910 kit with the following WinterGard heating cables:
H311, H611, H612, H621, and H622. All are designed for pipe
freeze protection in dry locations, but H612 and H622 cables are
designed for both wet and dry areas, as well as for roof and gutter
de-icing. The cable type is printed on the outer jacket of the cable.
Installation and Support
The minimum installation temperature for this kit is 0°F (–18°C).
See the WinterGard Application and Design Guide (H53585) or the
H900, H908, or H911 installation instructions for design information.
For additional technical support call Raychem at (800) 542-8936.
Approvals
• Keep components and heating cable ends dry
before and during installation.
• Damaged bus wires can overheat or short.
Do not break braid or bus wire strands when
scoring the jacket or core.
• Bus wires will short if they contact each other.
Keep bus wires separated.
• Heat-damaged components can short.
Use a heat gun or a torch with a soft, yellow,
low-heat flame, not a blue focused flame.
Keep the flame moving to avoid overheating,
blistering, or charring the heat-shrinkable tubes.
Avoid heating other components. Replace any
damaged parts.
• Use only fire-resistant insulation materials
such as fiberglass wrap.
• Leave these installation instructions with the
user for future reference.
718K Pipe Heating Cable or
877Z De-icing and Snow
Melting Equipment
CAUTION:
Charring or burning the heat-shrinkable tubes
in this kit will produce fumes that may cause
eye, skin, nose and throat irritation. Consult
Material Safety Data Sheet RAY/3122.
CHEMTREC 24-hour emergency telephone:
(800) 424-9300.
Nonemergency health and safety information:
(650) 361-4907.
Desig. 3A, 3B, 3C, 2E

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Summary of Contents for Raychem h910

  • Page 1: Installation Instructions

    WinterGard Splice and Tee Kit with End Seal Installation Instructions Description The WinterGard H910 Splice and Tee Kit is for use with WinterGard self-regulating heating cables to make splice, tee, and end seal connections. The kit contains materials for one splice and one end seal, or one tee connection and one end seal.
  • Page 2 Installation Instructions H910 Splice and Tee Kit Identify heating cable WinterGard H311, H611, H621 WinterGard H612, H622 Heating cables with braid Heating cables with both but no outer jacket braid and outer jacket Note: Illustrations generally show a heating cable with both braid and an outer jacket.
  • Page 3 Installation Instructions H910 Splice and Tee Kit For H612 and H622 heating cables only For H311, H611, and H621 heating cables only • Bend heating cable and work it through opening • Unravel the in braid. braid back to the outer jacket.
  • Page 4 Installation Instructions H910 Splice and Tee Kit For H612 and H622 heating cables only For all heating cables • Remove release paper from mastic strip. • Remove release paper from mastic • Wrap a piece of strip. mastic around the outer jacket on •...
  • Page 5 Installation Instructions H910 Splice and Tee Kit For H612 and H622 heating cables only • Fold the crimped braid back against the heating cables. • Wrap black cloth tape evenly around crimp and heating cables. Cover crimp completely. For all heating cables For all heating cables •...
  • Page 6 Installation Instructions H910 Splice and Tee Kit For H612 and H622 heating cables only For H311, H611, and H621 heating cables only • Shrink the tube completely. Start at end • Shrink the tube completely. Start at end farthest from the cap and work toward the farthest from the cap and work toward the open end.
  • Page 7 Installation Instructions H910 End Seal (for tee connections only) Note: The end seal is designed to be installed only once; it cannot be removed from the heating cable once installed. Do not use until ready for final installation. End Seal for H612 and H622 End Seal for H311, H611, and H621 •...
  • Page 8 Raychem’s only obligations are those in the Raychem Standard Terms and Conditions of Sale for this product, and in no case will Raychem be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product.