KYLAND Technology KGW3102 Series Hardware Installation Manual

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KGW3102/KPS3102 Protocol Converter
Hardware Installation Manual
Publication Data:Oct. 2017
Version: V1.0

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Summary of Contents for KYLAND Technology KGW3102 Series

  • Page 1 KGW3102/KPS3102 Protocol Converter Hardware Installation Manual Publication Data:Oct. 2017 Version: V1.0...
  • Page 2 KGW3102/KPS3102 Series Protocol Converter Hardware Installation Manual Disclaimer: Kyland Technology Co., Ltd. tries to keep the content of this manual as accurate and as updated as possible. This document is not guaranteed to be error-free, and we reserve the right to amend it without notice to users.
  • Page 3 Notice for Safety Operation The product performs reliably as long as it is used according to the guidance. Artificial damage or destruction of the device should be avoided. Before using the device, read this manual carefully for personal and equipment safety. Please keep the manual for further reference.
  • Page 4  Do not disassemble the device by yourself. When an anomaly occurs, contact our sales or technical support personnel.  If any part is lost, contact our sales or technical support personnel to purchase the substitute. Do not purchase parts from other channels. ...
  • Page 5  Avant de deconnecter l'equipement, couper le courant ou s'assurer que l'emplacement est designe non dangereux.  La substitution de composants peut rendre ce materiel inacceptable pour les emplacements de Classe I, Division 2.
  • Page 6: Table Of Contents

    Contents 1 Product Overview .......................1 2 Structure and Interface .......................2 2.1 Front Panel ........................2 2.2 Top Panel ........................3 3 Mounting ..........................4 3.1 Dimension Drawing ......................4 3.2 Mounting Modes and Steps ..................4 3.2.1 DIN-Rail Mounting (Fixed in inside of Enclosure or Equipment only) ....5 3.2.2 DIN-Rail Dismounting ....................5 3.2.3 Mounting clearance ....................6 4 Connection .........................7...
  • Page 7: Product Overview

    Product Overview 1 Product Overview KGW3102/KPS3102 is a protocol converter developed by Kyland for factory automation, wind power, distribution network automation, subway PIS, power SCADA, sewage treatment, metallurgy, intelligent transportation, rail transportation and so on. It supports Modbus gateway and serial server model selection. The KGW3102/KPS3102 supports dual power supply, and can enable or disable the RS-485 terminal matching resistor by setting the DIP switch.
  • Page 8: Structure And Interface

    Structure and Interface 2 Structure and Interface Caution: It is recommended to purchase the port dustproof shield (optional) to keep ports clean and ensure device performance. 2.1 Front Panel Figure 1 Front Panel Table 2 Description of the Front Panel Identifier Description...
  • Page 9: Top Panel

    Structure and Interface PWR1 Power 1 LED PWR2 Power 2 LED Run LED 10/100Base-T(X) Ethernet port connection status LED (green) 10/100Base-T(X) Ethernet port speed LED (yellow) 10/100Base-T(X) Ethernet port RS-232/RS-422/RS-485 Serial interface Sn-T Serial interface to send data indicator (green) Sn-R Serial interface to receive data indicator (green) Note:...
  • Page 10: Mounting

    Mounting 3 Mounting 3.1 Dimension Drawing Figure 3 KGW3102/KPS3102 Dimensions (unit: mm) Caution:  As part of the heat dissipation system, the device housing becomes hot during operation. Please use caution when coming in contact and avoid covering the device housing when the device is running.
  • Page 11: Din-Rail Mounting (Fixed In Inside Of Enclosure Or Equipment Only)

    Mounting 3) Grounding resistance: <5. 4) No direct sunlight, distant from heat source and areas with strong electromagnetic interference. 5) The installation environment meets the ATEX / IECEx Certified IP40 requirements. No direct touch, to avoid personal damage. 3.2.1 DIN-Rail Mounting (Fixed in inside of Enclosure or Equipment only) Step 1: Select the mounting position for the device and guarantee adequate space and heat dissipation (dimensions: 30mm×115mm×68mm).
  • Page 12: Mounting Clearance

    Mounting Figure 5 DIN-Rail Dismounting 3.2.3 Mounting clearance It is recommended that there should be enough clearance to install this product:  Top and bottom side: 30mm  Sides:20mm  Front:30mm...
  • Page 13: Connection

    Connection 4 Connection 4.1 10/100Base-T(X) Ethernet Port 10/100Base-T(X) Ethernet port is equipped with RJ45 connector. The port is self-adaptive. It can automatically configure itself to work in 10M or 100M state, full or half duplex mode. The port can also adapt to MDI or MDI-X connection automatically. You can connect the port to a terminal or network device with a straight-through or cross-over cable.
  • Page 14: Rs-232/Rs-422/Rs-485 Interface

    Connection Figure 7 Connection Using Straight-through/Cross-over Cable Note: The color of the cable for RJ45 connector meets the 568B standard: 1-orange and white, 2-orange, 3-green and white, 4-blue, 5-blue and white, 6-green, 7-brown and white, and 8-brown. 4.2 RS-232/RS-422/RS-485 interface RS-232 / RS-422 / RS-485 interface using standard DB9 male interface, RS-232 interface to support RTS / CTS.
  • Page 15: Grounding

    Connection 4.3 Grounding Grounding protects the device from lightning and interference. Therefore, you must ground the device properly. You need to ground the device before it is powered on and disconnect the grounding cable after the device is powered off. The device provides a grounding screw(see Figure 2) on the rear panel for chassis grounding.
  • Page 16 Connection Figure 8 4-Pin 5.08mm-Spacing Plug-in Terminal Block The following table lists the pin definitions of the 5-pin 5.08mm-spacing plug-in terminal block. Table 5 Pin Definitions of 4-Pin 5.08mm-Spacing Plug-in Terminal Block Signal DC Definition PWR1: - PWR1: + PWR2: - PWR2:...
  • Page 17: Dip Switch

    Connection power LEDs on the front panel. If the LEDs are on, the power is connected properly. Wiring and Mounting should meet following specifications: Table 6 Wiring and Mounting Specifications Terminal Type Required Torque Wire Range (AWG) Terminal Block Plug 5.0 lb-in for WEIDMUELLER terminal block 12-24 Caution:...
  • Page 18 Connection Disable RS-485 terminal matching resistor for serial port S1 Enable RS-485 terminal matching resistor for serial port S2 Disable RS-485 terminal matching resistor for serial port S2...
  • Page 19: Reset

    Reset 5 Reset The device provides a Reset button on the top panel. The button can be used to restore factory default settings. You can restore factory default settings (including the IP address) by pressing and holding the button for five seconds. The default IP address is E1: 192.168.0.249.
  • Page 20: Leds

    LEDs 6 LEDs Table 8 Front Panel LEDs State Description Power 1 is connected and operates properly. Power 1 LED-PWR1 Power 1 is not connected or operates abnormally. Power 2 is connected and operates properly. Power 2 LED-PWR2 Power 2 is not connected or operates abnormally. The CPU is starting up.
  • Page 21: Access

    Access 7 Access You can access the device in any of the following ways: 7.1 Access through Telnet Step 1: Connect the network port of a PC to the Ethernet port of the device with a network cable. Step 2: On the Windows desktop, click Start and Run. The Run dialog box is displayed. Enter "telnet IP address".
  • Page 22 Access Note:  IE8.0 or a later version is recommended.  For details about how to access the device and other operations, refer to the Web operation manual in the delivered CD.
  • Page 23: Basic Features And Specifications

    Basic Features and Specifications 8 Basic Features and Specifications Power Requirements Maximum Voltage Power Identifier Rated Voltage Range Range 24VDC 12-48VDC Terminal block 4-pin 5.08mm-spacing plug-in terminal block Rated Power Consumption Rated power consumption 1.8W Physical Characteristics Housing Metal, fanless Protection class IP40(Exclude Terminal Block) Installation...
  • Page 24: Appendix

    Appendix 9 Appendix 1. UL control number: 4SH7. 2. The product identity: IND. CONT. EQ. FOR HAZ. LOC. Class I, Division 2, Groups A, B, C and D Hazardous Locations. 3. Max Ambient temperature: xxxxxxxxxxxxxxxxxxxxxxxxxx...
  • Page 25 FAX: +86-10-88796678 Website: http://www.kyland.com Email: support@kyland.com Address: Building No.2, Shixing Avenue 30# shijingshan District, Beijing, China For more information about KYLAND products, please visit our website: http://www.kyland.com...

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Kps3102 series

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