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Integra DPS-5.4 Service Manual

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SERVICE MANUAL
SERVICE MANUAL

DVD PLAYER

DPS-5.4
MODEL
Black model
BMDD
120V AC, 60Hz
BMDC
BMUA
100-240V AC, 50/60Hz
SAFETY-RELATED COMPONENT
WARNING!!
COMPONENTS IDENTIFIED BY MARK
SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE
CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
REPLACE THESE COMPONENTS WITH ONKYO
PARTS WHOSE PART NUMBERS APPEAR AS SHOWN
IN THIS MANUAL.
MAKE LEAKAGE-CURRENT OR RESISTANCE
MEASUREMENTS TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE
SUPPLY CIRCUIT BEFORE RETURNING THE
APPLIANCE TO THE CUSTOMER.
Ref. No. 3767
ON THE
DPS-5.4
JUL, 2003
RC-536DV

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Summary of Contents for Integra DPS-5.4

  • Page 1: Dvd Player

    DPS-5.4 Ref. No. 3767 SERVICE MANUAL SERVICE MANUAL JUL, 2003 DVD PLAYER DPS-5.4 MODEL RC-536DV Black model BMDD 120V AC, 60Hz BMDC BMUA 100-240V AC, 50/60Hz SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK ON THE SCHEMATIC DIAGRAM AND IN THE PARTS LIST ARE CRITICAL FOR RISK OF FIRE AND ELECTRIC SHOCK.
  • Page 2 DPS-5.4 EXPLODED VIEW PARTS LIST ! : Safety part REF. NO. PART NAME PART NO. DESCRIPTION REMARK Exploded V CHASSIS 27100425B Exploded V 27175316C Exploded V CUSHION 28141494 Exploded V HOLDER 27190428A KGLS-10RT Exploded V SCREW 838130088 3TTB+8B Exploded V...
  • Page 3 <MDD, MDC> Exploded V Power supply unit ! 24150041 NGPS-0041-100-240V <MUA> Exploded V NOTE: <MDD>: North American area <MDC>: Canadian area <MUA>: Australian area DPS-5.4 PACKING PARTS LIST REF. NO. PART NAME PART NO. DESCRIPTION REMARK Packing V A450 CARTON 29054065A DPS-5.4MDD...
  • Page 4 D101 ZENER D 224550510R2 UDZS5.1B AR-7997 D101 or ZENER D 224490510R2 UDZ5.1B AR-7997 D460 C-DIODE 223234R2 1SS352 AR-7997 D460 or C-DIODE 223269R2 1SS355 AR-7997 D801 C-DIODE 223234R2 1SS352 AR-7997 D801 or C-DIODE 223269R2 1SS355 AR-7997 D901 ZENER D 224550510R2 UDZS5.1B AR-7997 D901 or ZENER D...
  • Page 5 C352 C-CERA C 332161040R1 CK725F1E-104Z1 AR-7997 C353 VR C 394621017 CE04W6.3V-100M(VR) AR-7997 C357 C-CERA C 332121045R1 CK725B1C-104K1 AR-7997 C358 C-CERA C 342102204R1 CC725CH1H-220J1 AR-7997 C360 C-CERA C 332161040R1 CK725F1E-104Z1 AR-7997 C361 C-CERA C 332161040R1 CK725F1E-104Z1 AR-7997 C362 VR C 394621017 CE04W6.3V-100M(VR) AR-7997 C363...
  • Page 6 R102 C-CARBON R 435034704R1 RN72K1J-470JE AR-7997 R1020 C-CARBON R 435030004R1 RN72K1J-000JE AR-7997 R103 C-CARBON R 435034704R1 RN72K1J-470JE AR-7997 R104 C-CARBON R 435034704R1 RN72K1J-470JE AR-7997 R106 C-CARBON R 435034704R1 RN72K1J-470JE AR-7997 R107 C-CARBON R 435034704R1 RN72K1J-470JE AR-7997 R108 C-CARBON R 435034704R1 RN72K1J-470JE AR-7997 R115...
  • Page 7 R412 C-CARBON R 435031524R1 RN72K1J-152JE AR-7997 R413 C-CARBON R 435032234R1 RN72K1J-223JE AR-7997 R414 C-CARBON R 435032234R1 RN72K1J-223JE AR-7997 R415 C-CARBON R 435032234R1 RN72K1J-223JE AR-7997 R416 C-CARBON R 435032234R1 RN72K1J-223JE AR-7997 R417 C-CARBON R 435032234R1 RN72K1J-223JE AR-7997 R418 C-CARBON R 435032234R1 RN72K1J-223JE AR-7997 R419...
  • Page 8 D703 C-DIODE 223234R2 1SS352 DIS-7998 D703 or C-DIODE 223269R2 1SS355 DIS-7998 Q705 REMO SENS 241348 RPM7138-H9 DIS-7998 P701B SOCKET 25052545 NSCT-24P2442 DIS-7998 P701Bor SOCKET 25052361 NSCT-24P2258 DIS-7998 P701Bor SOCKET 25051906 NSCT-24P1693 DIS-7998 P731 SOCKET 25052344 NSCT-7P2241 DIS-7998 P731 or SOCKET 25051889 NSCT-7P1676 DIS-7998...
  • Page 9 R766 C-CARBON R 435032724R1 RN72K1J-272JE DIS-7998 R767 C-CARBON R 435033914R1 RN72K1J-391JE DIS-7998 R768 C-CARBON R 435034714R1 RN72K1J-471JE DIS-7998 R769 C-CARBON R 435038214R1 RN72K1J-821JE DIS-7998 R770 C-CARBON R 435031024R1 RN72K1J-102JE DIS-7998 R771 C-CARBON R 435031824R1 RN72K1J-182JE DIS-7998 R772 C-CARBON R 435033924R1 RN72K1J-392JE DIS-7998 R773...
  • Page 10 P801 SOCKET 25052379 NSCT-9P2277 ETC-8005 P802 ST JACK 25045647 HSJ1002-01-1020 ETC-8005 C801 VR C 394680107 CE04W50V-1M(VR) ETC-8005 C802 VR C 394680107 CE04W50V-1M(VR) ETC-8005 C803 VR C 394680107 CE04W50V-1M(VR) ETC-8005 C804 VR C 394680107 CE04W50V-1M(VR) ETC-8005 C810 VR C 394621017 CE04W6.3V-100M(VR) ETC-8005 C811 C-CERA C...

  • Page 11: Specifications

    DPS-5.4 SPECIFICATIONS North American model: Standard NTSC, Video system Australian model: PAL/AUTO North American model: 1, Region code Australian model: 4, Laser Semiconductor laser, wavelength 650 nm (DVD), 780 nm (CD) 4 Hz-20 kHz @ 48 kHz sampling rate DVD linear audio...

  • Page 12: Protection Of Eyes From Laser Beam During Servicing

    DPS-5.4 SERVICE PROCEDURES-1 PROTECTION OF EYES FROM LASER BEAM DURING SERVICING This set employs a laser. Therefore, be sure to follow carefully the instructions below when servicing. Laser Diode Properties WARNING!! Wavelength: 650/780nm (DVD/CD) SERVICE WARNING : DO NOT APPROACH THE LASER EXIT WITH THE EYE TOO CLOSELY.
  • Page 13 DPS-5.4 SERVICE PROCEDURES-2 2. Safety-check out (Only U.S.A. model) After correcting the original service problem perform the following safety check before releasing the set to the customer Connect the insulating-resistance tester between the plug of power supply cord and terminal GND on the back panel.
  • Page 14 DPS-5.4 EXPLODED VIEW A11a P910 P702 A11a P502 P501 P503 P701 A27 x 3 Z91A S731 P901A P910...
  • Page 15 DPS-5.4 EXPLODED VIEW / PARTS LIST TRAVERSE MECHANISM 15 (Torque : 0.15 +/- 0.01 N m) Silicone Adhesive GEM1037 DVDM CN101 (Pickup Assy) 4 (Adjustment screw) Silicone Adhesive GEM1037 Screw Tight 15 (Torque : 0.15 +/- 0.01 N m) GYL1001...
  • Page 16 DPS-5.4 EXPLODED VIEW / PARTS LIST LOADING MECHANISM Note : Refer to Refer to "2.5 TRAVERSE MECHA. ASSY-S". " Application of Lubricant". To DVDM CN101 (Pickup Assy-S) To DVDM CN104 (Stepping Motor) Daifree To DVDM CN102 (Spindle Motor) GEM1036 Lubricating Oil...
  • Page 17 1.5K Q401 NJM4580M-D Q403 R427 R443 C413 R447 100 NJM4580M-D Q403 NJM4580M-D Q405 R433 HN1C03F 47/50 HN1C03F DPS-5.4 only Q405 P402 R417 22K L ch C411 220/6.3 C416 R ch C417 R416 C410 C412 R ch R414 Q406 220/6.3 R430...

  • Page 18: Schematic Diagram

    SCHEMATIC DIAGRAM-1 : OUTPUT TERMINAL PC BOARD NAAR-7997 232SCK 232SI 232SO 232RE 232RESET 232BU C354 C355 -27V L351 BK1608LM182-T FLAC1 VDET C356 FLAC2 IRIN EVER+5V L354 BK1608LM DEMO SYSRESET R351 RESET P_ON C351 C363 XSCK L352 223Z XRDY BK1608LM182-T C364 223Z R102 VSEL1...
  • Page 19 DPS-5.4 : STANDBY SWITCH PC BOARD NADIS-7999 R752 R753 R754 R755 R756 R757 Q705 REMSENS 1.8K 3.9K R751 2.7K STB_L STB_L C706 Q708 100/6.3 R759 R760 R761 R762 R763 R764 RN1407 1.8K 3.9K R765 R758 2.7K 2.7K R766 R767 R768...
  • Page 20 SCHEMATIC DIAGRAM-2 : MARK Region R738 Model Setup R739 DPS-5.4 Others R740 : DISPLAY CIRCUIT PC BOARD NADIS-7998 R736 R741 R742 R737 R743 HNV-13SS12T Q702 Q706 R725 Q707 R724 FL_ON/OFF STB_L K2 20 VDET 19 AVSS 18 VCOFF 17 42: NC4...
  • Page 21 DPS-5.4 SCHEMATIC DIAGRAM-6 : RS-232C TERMINAL PC BPARD NAETC-8005 NCETC-8005 100/6.3 RESET C813 BK1608LM182-T SDATAOUT EVER+5V L801 104Z SDATAIN 100/6.3 1/50 1/50 C802 C812 BUSY C803 C810 PORT15 PORT14 30 BK1608LM182-T PORT16 PORT13 29 L805 PORT12 28 R807 1/50 1/50...
  • Page 22 DPS-5.4 SCHEMATIC DIAGRAM-7 : POWER SUPPLY UNIT NGPS-0040-100-120V <MDD/ MDC> NGPS-0041-100-240V Except <MDD/ MDC> EV+12V C4: 250WXA68M 16x20 <MDD> 400WXA68A 18x20 <MUA> P-con D1-D4 SJW1 VS1 C1 49101.6PAR SW+8V C30 R32 SW+8V 49101.6PAR AC-H AC-G 15 -16 PHC1 7-8 1 SW+5V 49101.6PAR...
  • Page 23 R447 100 R409 NJM4580M-D Q403 GNDD3 11 NJM4580M-D Q405 R433 HN1C03F DOUT 47/50 R407 DOUT 10 HN1C03F DPS-5.4 only Q405 P402 R417 22K GNDD2 9 V+6V GNDD 8 L ch GNDM2 7 C411 220/6.3 GNDM 6 C416 VPR+8M1 5 VPR+8M2 4...
  • Page 24 DPS-5.4 SCHEMATIC DIAGRAM-2 : MARK Region R738 Model Setup R739 DPS-5.4 Others R740 : DISPLAY CIRCUIT PC BOARD NADIS-7998 R736 R741 R742 R737 : STANDBY SWITCH R743 PC BOARD NADIS-7999 HNV-13SS12T Q702 R752 R753 R754 R755 R756 R757 Q705 REMSENS 1.8K...
  • Page 25 DPS-5.4 5V Reg. (C/V) (C/V) (C/V) (PR/R) (PR/R) (PR/R) (PB/B) (PB/B) (PB/B) (CY/G) (CY/G) (CY/G) (C/V) : VIDEO SIGNAL ROUTE (C/V) : S VIDEO SIGNAL ROUTE (Y) : S VIDEO SIGNAL ROUTE (Y) (PR/R) : VIDEO SIGNAL ROUTE (PR/R) (CY/G)
  • Page 26 SCHEMATIC DIAGRAM-5 DVD MAIN CIRCUIT PC BOARD (3/3) DB-VPB501/XJ 1.8V Reg. 1.8V Reg.
  • Page 27 DPS-5.4 SCHEMATIC DIAGRAM-5 DVD MAIN CIRCUIT PC BOARD (3/3) DB-VPB501/XJ 1.8V Reg. 1.8V Reg. 5V Reg. (C/V) (C/V) (C/V) (PR/R) (PR/R) (PR/R) (PB/B) (PB/B) (PB/B) (CY/G) (CY/G) (CY/G) (C/V) : VIDEO SIGNAL ROUTE (C/V) : S VIDEO SIGNAL ROUTE (Y)
  • Page 28 DPS-5.4 : FE_DATA SIGNAL ROUTE (RF) : RF SIGNAL ROUTE (C/V) : VIDEO SIGNAL ROUTE (C/V) : S VIDEO SIGNAL ROUTE (Y) : S VIDEO SIGNAL ROUTE (C) (AD) : AUDIO DATA SIGNAL ROUTE : AUDIO SIGNAL ROUTE (DIGITAL) (DVD)
  • Page 29 SCHEMATIC DIAGRAM-4 DVD MAIN CIRCUIT PC BOARD (2/3) DB-VPB501/XJ (AD) (AD)
  • Page 30 DPS-5.4 SCHEMATIC DIAGRAM-4 DVD MAIN CIRCUIT PC BOARD (2/3) DB-VPB501/XJ : FE_DATA SIGNAL ROUTE (RF) : RF SIGNAL ROUTE (C/V) : VIDEO SIGNAL ROUTE (C/V) : S VIDEO SIGNAL ROUTE (Y) : S VIDEO SIGNAL ROUTE (C) (AD) : AUDIO DATA SIGNAL ROUTE...
  • Page 31 DPS-5.4 (RF) : RF SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE (RF) (RF) (RF)
  • Page 32 SCHEMATIC DIAGRAM-3 DVD MAIN CIRCUIT PC BOARD (1/3) CLAMP DB-VPB501/XJ UNCLAMP OPENC CLOSEC ROT DRV LOAD DRVC XDRV MUTE XDRV MUTE2 (RF) (RF) (RF) (RF) (RF) (RF)
  • Page 33 DPS-5.4 SCHEMATIC DIAGRAM-3 DVD MAIN CIRCUIT PC BOARD (1/3) CLAMP DB-VPB501/XJ UNCLAMP OPENC CLOSEC (RF) : RF SIGNAL ROUTE ROT DRV : FOCUS SERVO LOOP LINE LOAD DRVC : TRACKING SERVO LOOP LINE : STEPPING SERVO LOOP LINE XDRV MUTE...
  • Page 34 DPS-5.4 PC BOARD CONNECTION DIAGRAM P801 MJJ ONLY : RS-232C terminal PC board NAETC-8005 P291 P851B : INLET TERMINAL PCB P292B NAPS-8002 NCPS-8002 P981B P351B P982B P982A WHITE BROWN P292A P-ON E+5V SW+5V P851A SW+M8V SW+8V CN903 E+12V U1: OUTPUT TERMINAL PCB...
  • Page 35 DPS-5.4 PRINTED CIRCUIT BOARD FROM SOLDERING SIDE VIEW : OUTPUT TERMINAL PC BOARD NAAR-7997 Q356 Q351 P352 P205 P350 P802 P401 P402 P203 P104 Q356 P802 J109 J102 P402 Q351 P350 J101 P352 P201 J108 P601 J149 P205 J128 Q801...
  • Page 36 DPS-5.4 PRINTED CIRCUIT BOARD FROM SOLDERING SIDE VIEW : OUTPUT TERMINAL PC BOARD NAAR-7997 C367 C354 C360 R1006 Q352 R435 Q352 Q407 Q405 Q406 C361 R1003 Q463 C903 C352 D604 Q460 R458 R431 D603 R1014 R119 R461 R1013 D605 D602...
  • Page 37 DPS-5.4 P205 P203 P201 P601 P205 P201 P203 J180 J152 C221 C251 B/CB P292A J159 R/CR C223 C252 J173 J174 J160 J156 J166 J176 J162 C601 C603 J175 J164 J177 J157 CN903 J179 CN902 J178...
  • Page 38 C405 J139 C404 C403 C922 C401 J307 J308 J302 J112 C402 J301 P-ON E+5V SW+5V 25137997C C911 C906 SW+M8V SW+8V NCAR-7997 E+12V J142 -27V FLAC2 J304 Component side FLAC1 J104 P702B J116 P351A J143 DV-SP501 DPS-5.4 J115 CN901 J132 P701A...
  • Page 39 PRINTED CIRCUIT BOARD FROM SOLDERING SIDE VIEW : OUTPUT TERMINAL PC BOARD NAAR-7997 C367 C360 C354 Q352 R435 Q352 Q407 Q405 Q406 C361 R1003 C903 Q463 C352 Q460 R458 R431 R119 R461 R460 D101 C901 Q403 Q404 R427 D922 R428 D921 Q402 R463...
  • Page 40 DPS-5.4 J702 NCDIS-7998 25137998 C706 X701 PLAY_MODE DISPLAY J715 S713 S714 Q705 Q705 J707 J712 J713 J708 J703 J711 J709 J714 J704 J705 J706 J710 Q702 R7001 S712 S715 CLEAR DIMMER Q702 Component side Soldering side...
  • Page 41 PRINTED CIRCUIT BOARD FROM SOLDERING SIDE VIEW : DISPLAY CIRCUIT PC BOARD NADIS-7998 P731 P702A J723 P701B C701 PLAY STOP OPEN PAUSE X701 S710 J724 S701 S703 S702 MENU J733 TOP_MENU S706 S704 J731 SETUP RETURN J729 S707 S705 DOWN S708 J717 S709...
  • Page 42 DPS-5.4 PRINTED CIRCUIT BOARD FROM SOLDERING SIDE VIEW : DISPLAY CIRCUIT PC BOARD NADIS-7998 P731 P702A J723 P701B J702 NCDIS-7998 25137998 C701 C706 PLAY STOP OPEN PAUSE X701 S710 S701 J724 S703 S702 PLAY_MODE DISPLAY J733 MENU TOP_MENU J715 S713...
  • Page 43 DPS-5.4 PRINTED CIRCUIT BOARD FROM BOTTOM VIEW : STANDBY SWITCH PC BOARD NADIS-7999 25137999 NCDIS-7999 Q708 S716 Soldering side Component side : POWER SWITCH PC BOARD NASW-8000 25138000 NCSW-8000 S991...
  • Page 44 DPS-5.4 PRINTED CIRCUIT BOARD FROM SOLDERING SIDE VIEW : RS-232C terminal PC board NAETC-8005 P851B P802 R8001 L801 J801 X801 J802 R807 J804 R801 C811 R808 J803 R806 R805 R811 R804 R802 R809 L803 R803 R812 P801 R810 L805 L804...

  • Page 45: Loab Assy

    DPS-5.4 PRINTED CIRCUIT BOARD VIEW LOAB ASSY SIDE A SIDE B LOAB S101 LOAD+ VWG2426- CN602 C102 CN602 LOAD- PYKC F6 VNP1910- C101 CN601 CN601 CN602 CN601 CN601 CN602 CN103 LOADING MOTOR ASSY...
  • Page 46 DPS-5.4 PRINTED CIRCUIT BOARD VIEW DVD MAIN CIRCUIT PC BOARD (DB-VPB501/XJ) SIDE B SIDE B CN931 R1011 CN111 HEAT-RESISITANCE R1012 CN941 IC603 PRE-FLAX CN911 R452 Q452 Q603 C233 C230 IC501 CN112 NORMAL SOLDER C200 R210 R200 LEAD FREE SOLDER (L210)
  • Page 47 DPS-5.4 PRINTED CIRCUIT BOARD VIEW DVD MAIN CIRCUIT PC BOARD (DB-VPB501/XJ) SIDE A SIDE A SPINDLE STEPPING PICKUP ASSY Output terminal MOTOR MOTOR CN1013 CN601 CN901 CN105 CN104 CN101 IC421 CN101 IC601 CN104 CN105 CN901 Q726 CN121 CN122 IC701 CN921...
  • Page 48 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC101 : M63018FP (BTL DRIVER)-1 Pin Arrangement Block Diagram...
  • Page 49 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC101 : M63018FP (BTL DRIVER)-2 Pin Function...
  • Page 50 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC301 : STM6316ATXXA FRONT END IC Block Diagram...
  • Page 51 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC301 : STM6316AT Pin Name description detail R IF t i c t i c t s i t s i t s i t s i t s i i t i...
  • Page 52 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC301 : STM6316AT Pin Name description detail t s i l l u / IF / IF i t i l l u - t l l i c y t i d l l...
  • Page 53 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC301 : STM6316AT Pin Name description detail l l i l l i t i c l i b y t i...
  • Page 54 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC601 : STM5589CVA BACK END IC Dir. & l a i l a i . t i . t i...
  • Page 55 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC601 : STM5589CVA BACK END IC Dir. Pin Function Pin Name t i s t i s t i s t i s t i s t i s t i s t i s...
  • Page 56 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC601 : STM5589CVA BACK END IC Pin Name Dir. Pin Function ' L ' L' ' L' ' L' ' : ' L : ' L c i t i t i c i t...
  • Page 57 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC601 : STM5589CVA BACK END IC Pin Name Dir. Pin Function r i f ' L ' ' L ' ' L ' t i r ' L ' ' L ' ' L '...
  • Page 58 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC601 : STM5589CVA BACK END IC Pin Name Dir. Pin Function ' L ' l a i l a i...
  • Page 59 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION IC601 : STM5589CVA BACK END IC Pin Name Dir. Pin Function...
  • Page 60 DPS-5.4 IC BLOCK DIAGRAM/ TERMINAL DESCRIPTION Q401,Q402,Q403,Q404 NJM4580M-D (2-ch Ope. amp.) Pin description 1. A OUTPUT 2. A -INPUT 3. A +INPUT 4. V- 5. B +INPUT 6. B -INPUT 7. B OUTPUT 8. V+ (Top view)
  • Page 61 DPS-5.4 IC BLOCK DIAGRAM/ TERMINAL DESCRIPTION Q802 : MPD789071MC 8-Bit Microprocessor PIN LAYOUT P31/BZO90 RESET P30/TO90 P27/TI80/TO80 P26/INTP2/CPT90 P25/INTP1 P24/INTP0 P23/SS20 P20/SCK20/ASCK20 P22/SI20/Rx20 P21/SO20/TxD20 8-bit TIMER/ EVENT PORT0 P00-P07 COUNTER80 PORT1 P10-P15 16-bit TIMER COUNTER90 78K/OS CPU CORE 2K bite...
  • Page 62 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION Q803: MPD4721GS RS-232C LINE DRIVER/ RECEIVER BLOCK DIAGRAM 20 Pin Plastic Shrink SOP +10V +3.3V -10V STBY NOTE1 300 ohm OUT1 300 ohm OUT2 OUT1 5.5k ohm OUT2 5.5k ohm Top View Truth table...
  • Page 63 DPS-5.4 IC BLOCK DIAGRAM / TERMINAL DESCRIPTION Q352 : TC74VHCU04FT Hex inverter Pin layout 14 Vcc 13 6A 12 6Y 11 5A Truth table 10 5Y 9 4A 8 4Y...
  • Page 64 DPS-5.4 MICROPROCESSOR TERMINAL DESCRIPTION Q701 : MPD780232GC VDD1 VLOAD VDD1 VLOAD VSS1 VSS1 VDD2 VDD2 -- > FIP20 FIP21 -- > -- > -- > FIP22 RESET -- > -- > ~RESET FIP23 -- > -- > XSCK P27/~SCK1 P30/FIP24 -- >...
  • Page 65 DPS-5.4 MICROPROCESSOR TERMINAL DESCRIPTION PIN NAME SIGNAL DESCRIPTION 1 VDD1 VDD1 Power supply port 2 VSS1 VSS1 Ground port 3 X1 Connect to clock oscillator of main micro processor 4 X2 Connect to clock oscillator of main micro processor 5 IC...
  • Page 66 DPS-5.4 FL TUBE VIEW Q702:14-BT-68GNK DVD - AUDIO SACD V CD VIDEO OFF RANDOM MEMORY D PRO LOGIC TITLE GROUP TRACK CHP PROGRAM TOTAL REMAIN PROGRESSIVE (1G-10G) GROUP REMAIN TITLE TOTAL PRO LOGIC TRACK SACD -AUDIO PROGRAM MEMORY VIDEO OFF...
  • Page 67 DPS-5.4 DISASSEMBLY DVD MECHANISM-3 Pickup Assy-S Front Side Dislodge the flexible cable for the pickup from its packaged placement. Remove the flexible cable for the pickup. Flexible cable for the pickup Bottom View Adjustment screw Adjustment screw Remove the two adjustment screws and...
  • Page 68 DPS-5.4 DISASSEMBLY DVD MECHANISM-4 Remove the two screws. Pickup Assy-S Note: The screws are secured with epoxy. Make sure to apply epoxy after reattaching the screws. Leaf Spring Joint Spring Silicone Adhesive GEM1037 Joint 03 Silicone Adhesive GEM1037 Arrangement of the flexible cable...
  • Page 69 DPS-5.4 DISASSEMBLY DVD MECHANISM-5 Arrangement of the flexible cable for the pickup : Conductive surface Note: Be sure to move the Pickup Assy-S to the innermost perimeter. Pass the flexible cable below the hook, and fold it back. Fold the flexible cable inward at the position of the reference line.
  • Page 70 DPS-5.4 DISASSEMBLY DVD MECHANISM-1 Bonnet 1. Remove the Bonnet by removing the six screws. How to open the Tray when the power cannot be on Insert a screwdriver (small) into the slit located at the bottom of the unit, and slide the projection of the Drive Gear in the Loading Mecha.
  • Page 71 DPS-5.4 Removing the Traverse Mecha. Assy-S and Pickup Assy-S Loading Mecha. Assy Remove the bridge by removing the one screw. Rear View Pull out the tray, then remove it by pressing the hook. Short-circuit two points of C and D by soldering.
  • Page 72 DPS-5.4 DISASSEMBLY DVD MECHANISM-2 Traverse Mecha. Assy-S Flexible cable Dislodge the flexible cables from their factory for the spindle motor Front Side placement. Flexible cable Flexible cable for the pickup for the stepping motor Bottom View Traverse Mecha. Assy-S Remove the four hooks.

  • Page 73: Mechanism Adjustment

    DPS-5.4 ADJUSTMENT OF MECHANISM-4 5. MECHANISM ADJUSTMENT Tangential and Radial Height Coarse Adjustment START Cautions: Remove the Loading Mecha. Assy. Because there is not a Spacer for height adjustment in Remove a Spacer for height adjustment adjustment after the second time, will keep it at need.
  • Page 74 DPS-5.4 ADJUSTMENT OF MECHANISM-5 DVD Jitter Adjustment Playback method of inner and outer address for the purpose is refererd to "TEST MODE". Jitter indication of the monitor is refererd to "DISPLAY SPECIFICATION OF THE TEST MODE". Use disc: GGV1025 START...
  • Page 75 DPS-5.4 ADJUSTMENT OF MECHANISM-6 Initialize the Focus Sweep Setting Purpose: To set the sweep which was correct with the individual Traverse mechanism. Push the power switch CLEAR STANDBY/ON Note: Be sure to perform this step when replaced the Pickup or Traverse mechanism.
  • Page 76 DPS-5.4 ADJUSTMENT OF MECHANISM-7 Self-diagnosis functions of pickup Setting the test mode. Press "RETURN" and "SETUP/TV/VCR" key of remote controller RC-484M. RC-484M 1. Set a TEST MODE by the RC-484M. 2. When diagnosis 650nm (laser diode), 3. When diagnosis 780nm (laser diode), Lighting the laser diode is about 9 seconds.

  • Page 77: Display Specification Of The Test Mode

    DPS-5.4 ADJUSTMENT OF MECHANISM-8 DISPLAY SPECIFICATION OF THE TEST MODE Character in bold : Item name : Information display Address indication Disc sensing [DSC - The address being traced is displayed in number. The type of discs loaded is displayed.

  • Page 78: Adjustment Items And Location

    DPS-5.4 ADJUSTMENT OF MECHANISM-1 1. ADJUSTMENT ITEMS AND LOCATION Adjustment Items Adjustment Points (Mechanism Part) [Mechanism Part] Cautions: After adjustment, adjustment screw locks with the Tangential and Radial Height Coarse Adjustment Screw tight. DVD Jitter Adjustment Initialize the Focus Sweep Setting...

  • Page 79: Necessary Adjustment Points

    DPS-5.4 ADJUSTMENT OF MECHANISM-2 3. NECESSARY ADJUSTMENT POINTS When Adjustment Points Exchange Parts of Mechanism Assy Mechanical After adjustment, screw locks Exchange the Pickup point with the Screw tight. Electric point Mechanical Exchange the Traverse Mechanism point Electric point Mechanical...
  • Page 80 DPS-5.4 ADJUSTMENT OF MECHANISM-3 4. TEST MODE Setting the special mode of the RC-484M TEST MODE: ON RC-484M STANDBY/ON TEST MODE: DISC SET CHECK <TRAY OPEN> DVD, CD DVD disc OPEN/CLOSE OPEN/CLOSE unit unit DSC - TEST MODE: PLAY 1. Can not operate at the test mode, below <PLAY>...
  • Page 81 DPS-5.4 UPGRADE FIRMWARE-1 HOME MENU Confirm the Regional code and Firmware version. 1. Connect the TV monitor to the DPS-5.4. Audio Settings Video Adjust 2.Turn ON the power switch and standby switch ON. (No Disc) 3. Press the "SETUP" key on the front panel.
  • Page 82 DPS-5.4 UPGRADE FIRMWARE-2 Using for Window tool 6. Connect the JIG (0J13), FFC and connection cable (RS-232C straight type). 7. Turn the power switch and standby "ON" of the DV-SP501. Writing the firmware as below. No disc condition. 8. Press the start key.
  • Page 83 DPS-5.4 ID NUMBER AND DATA SETTING Caution: It is necessory to enter individual ID number and ID data to each player when you repair it. Note: When previous ID number and ID data, such as a factory present ID number and ID data, are maintained, the unit enters ID Number Confirmation Mode when the above keys are pressed.
  • Page 84 DPS-5.4 ID NUMBER AND DATA SETTING TV monitor : ID DATA Input Mode [Player's ID Number Setting] [ Remote controller RC-484M] ID Number ? > 0 0 1 5 1 * * * * 1. Press "DVD" and "1" at the same time.
  • Page 85 DPS-5.4 PACKING VIEW A901 A905 RC-536DV A906 A530 Tape A911 A903 A601 A902 A605 P981 A601 A601 A604 A607 A601 A451 A450 A455...
  • Page 86 Tel: 072-831-8111 Fax: 072-833-5222 http://www.onkyo.co.jp/ Integra Division of ONKYO U.S.A. CORPORATION 18 Park Way, Upper Saddle River, N.J. 07458, U.S.A. Tel: 201-785-2600 Fax: 201-785-2650 E-mail: integra@onkyousa.com http://www.integrahometheater.com ONKYO EUROPE ELECTRONICS GmbH Industriestrasse 20, 82110 Germering, GERMANY Tel: 089-849-320 Fax: 089-849-3265 E-mail: info@onkyo.de...

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