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ARGON18 NITROGEN Assembly Manual

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NITROGEN : ASSEMBLY GUIDE
Revision 4.0 - 12-11-2015

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Summary of Contents for ARGON18 NITROGEN

  • Page 1 NITROGEN : ASSEMBLY GUIDE Revision 4.0 - 12-11-2015...

  • Page 2: Table Of Contents

    NITROGEN : Table of contents Assembly overview ........2-3 1.

  • Page 3: Assembly Overview

    NITROGEN : Assembly overview 1. Frame inspection 2. Headset installation 3. Cable housing installation IMPORTANT NOTICE: It is easier to install the cable housings before the bottom bracket, crank & fork. 4. Electronic drive train 5. Front brake installation 6. Rear brake installation...

  • Page 4: Assembly Overview

    NITROGEN : Assembly overview 7. Seatpost installation 8. Seatpost adjustment 9. Derailleur hanger adjustment 10. Parts listing...

  • Page 5: Frame Inspection

    NITROGEN : 1. Frame inspection When assembling a new frame, be sure to check if the following parts are assembled correctly. Parts installed on the frame Description Screw Tork Detail type Front derailleur hanger Screw (2) Loctite Rear derailleur hanger...

  • Page 6: Headset Installation

    NITROGEN : 2. Headset installation Install the 3D headset (16) according to the AERO Pressfit assembly guide. You can choose from 3 different heights : 25mm, 15mm or 0mm.

  • Page 7: Cable Housing Installation

    NITROGEN : 3. Cable housing installation 1. Install the rear derailleur cable housing starting at the drive side’s drop-out until it comes out in the top tube. brake and speed adjustment : 5mm barrel adj. 2. Install the front derailleur cable housing starting under the bottom bracket shell.
  • Page 8 NITROGEN : 3. Cable housing installation (continued) Note: The front brake cable guide (17h) should be front-oriented to ensure good rotation of the handle bar. Front brake cable guide...
  • Page 9 NITROGEN : 3. Cable housing installation (continued) Pass the cable through the cable guide (17h). Create a “hook” with the cable; it will be easier to pass it inside the retainer nut.
  • Page 10 NITROGEN : 3. Cable housing installation (continued) KEB cable housing Rear brake cable housing Remove the 2 cable stopper (on the head tube and near the seat collar). Font section: Measure the necessairy cable housing to ensure proper rotation of the handlebar. Insert the “KEB” cable housing and the cable trough the top tube.
  • Page 11 NITROGEN : 3. Cable housing installation (continued) It’s better to install the cable housing before installing the bottom bracket, crank and fork. Rear derailleur: Pass the cable housing inside the frame starting at the rear derailleur hanger until it comes out the top tube.

  • Page 12: Cable Housing Installation

    NITROGEN : 3. Cable housing installation (continued) Use the provided grommet (19) to correctly set the rear derailleur cable in the chainstay (mechanical drive train only).

  • Page 13: Electronic Drive Train Specification

    NITROGEN: 4. Electronic drive-train specification The Di2 cable routing can be achieved easily using this simple trick: use a brake cable and a metal cable end to fix the Di2 cable. For more information on Shimano Di2 electronic system installation, go to : http://si.shimano.com.
  • Page 14 NITROGEN : 4. Electronic drive-train specification Use the proper grommet on the top tube to fix the cable correctly (depending if you use electronic shifting or mechanical drive-train).
  • Page 15 NITROGEN : 4. Electronic drive-train specification When using an electronic drive train, use the grommet (13) to fix the front derailleur cable.

  • Page 16: Electronic Drive Train Specification

    NITROGEN : 4. Electronic drive-train specification The Di2 battery is hidden in the seatpost; use the Di2 battery holder (2o) to fix the battery correctly. Apply a slight amount of grease on both parts. GREASE...

  • Page 17: Front Brake Installation

    NITROGEN : 5. Front brake installation LOCTITE GREASE GREASE Install the brakes as shown in the diagram. LOCTITE...

  • Page 18: Front Brake Installation

    NITROGEN : 5. Front brake installation (continued) Adjust brake pads according to the width of your rims: Pass the cable through the curved straw and then in the appropriate guide. Fix the cable to the caliper with the 6mm screw and tighten it to 6Nm.
  • Page 19 NITROGEN : 5. Brake pad spacing IMPORTANT : If the brake bad spacing is too thick, the brake arm can rub on the frame down tube. Make sure the pad spacing is appropriate. Adjust brake pads according to the width of your rims:...

  • Page 20: Rear Brake Installation

    NITROGEN : 6. Rear brake installation outer side GREASE LOCTITE Install the brakes as shown in the diagram.

  • Page 21: Rear Brake Installation

    NITROGEN : 6. Rear brake installation (continued) Adjust brake pads according to the width of your rims: Pass the cable through the cable guide. Make sure that the length of the cable housing is sufficient for the guide to remain horizontal as it can cause interference with the rear wheel tire.

  • Page 22: Seatpost Installation

    NITROGEN : 7. Seatpost installation 7.1 Peel off the plastic of the double- sided tape located at the back of the 5.5 Nm seat clamp wedge (11). GREASE 7.2 Place the seat clamp wedge THREADLOCKER (11+12) inside the frame. BLUE (n. 242) 7.3 Insert the seatpost (3) on which...

  • Page 23: Saddle Adjustment

    NITROGEN : 8. Saddle adjustment 8.1 Install the saddle on the rocker (3d) and tighten the rail clamp (3e) up to 6Nm using the half-moon bolt (3k). 8.2 Adjust the angle and the offset of the saddle by hand tightening the GREASE thumb screw (3j).

  • Page 24: Saddle Adjustment

    NITROGEN : 8. Saddle adjustment Left: Road position: headbase (3b) is rear facing, setback offset (-17.5mm to -22.5mm) by flipping the bottom clamp (3d). Right : Tri position: headbase (3b) is front facing, setback offset (+30mm to +40mm) by flipping the bottom clamp...

  • Page 25: Derailleur Hanger Adjustment

    NITROGEN : 9. Derailleur hanger adjustment The front derailleur hanger (6) can be adjusted according to the front derailleur angle to get an equal curve between the derailleur and the big chain ring. Once at the right angle, use blue 242 Loctite and screw both screws in at 4Nm.
  • Page 26 NITROGEN : 10. Parts Brake & derailleur cable / housing kit JB527AR01, JD527AR01 Images are for reference only. Proportions are not accurate.
  • Page 27 AG-FK-01, artwork 215A-FK, Black / red, matte / gloss 38717 38750 Seat post with the following parts assembled Nitrogen seat post (ASP-5000) AG-SP-01, artwork 215ASP-B, Black,matte AG-SP-01 carbon part AG-SP-01 carbon part bonded with alloy insert Head base Head base...
  • Page 28 NITROGEN : 10. Parts Name Supplier Description Frameset parts Comp Frame related parts already installed Head tube brake cable stopper 308030018,Head tube brake cable stopper 38878 Top tube brake cable stopper 308030017(CS-177), Top tube brake cable stopper 38879 Front derailleur hanger...
  • Page 29 NITROGEN : 10. Parts Name Supplier Description Frameset parts Comp Di2 con guration speci c parts FD cable grommet for Di2 309030009(CCN007NB-3), Di2 cable grommet for FD 38888 Top tube grommet Non-Di2 309030008, Top tube grommet for mech. shifter cable...
  • Page 30 NITROGEN : 10. Parts Name Supplier Description Frameset parts Comp Also Included with the frameset - shipped separately TKB137 front brake including the following parts Brake Arm right Brake Arm left Brake pivot (left and right) Spring tensionners (left and right)
  • Page 31 NITROGEN : 10. Parts Name Supplier Description Frameset parts Comp Also Included with the frameset - shipped separately Brake cable / housing kit JB527AR01 39014 including the following parts Housing 5mmKEB-SL black #07, 1.20m End caps CC715BJ, alloy black anodized for front and rear brake lever...

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