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Summary of Contents for Lapis Lamina006
- Page 1 Drucktechnologie GmbH User Manual Lamina006 Lapis Drucktechnologie GmbH Weinheimerstr. 62 68309 Mannheim Tel.: +49(0)621/7363866 Fax.: +49(0)621/7363868 Version: L006-S06/V3.85 Email: info@lapis-online.de...
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Page 3: Table Of Contents
Table of contents 1. General information............5 Product description..............5 Symbols and conventions............6 Intended use................ 6 Safety information..............6 Environmental information............7 2. Connection and commissioning.......... 9 Device overview..............9 Unpacking and setting up the device........10 Connecting the device............11 Connecting to the power supply......... - Page 4 6. Troubleshooting..............31 Types of errors and elimination..........31 Error messages..............32 7. Service................35 Windows-Application: LamiControl ........Windows-Application: BootControl ........AVR programming protocol............. 37 8. Attachment..............Usage of alternative foil ............39 Flow control: both sides lamination with flipper ......42...
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Page 5: General Information
General information Product description Robust stand-alone laminator. The Lamina006 covers all requirements of ISO 7810 plastic card applications. Quality and toughness are the highest priorities of this laminator. A optional flipper allowing for both-sided lamination is already integrated. Also a card feeder is available as an add-on module. -
Page 6: Intended Use
Intended use The device is constructed in accordance with the latest engineering practice and per the recognised safety regulations. Nevertheless, danger to the life and limb of the user or third parties or damage to the device and other property may occur when using it. -
Page 7: Environmental Information
When opening the housing cover a risk of death exists due to live parts. Environmental information The device comprises materials that can be reused when processed by specialist recycling companies. The optimum design of the laminator facilitates a straightforward separation of the recyclable materials. Label the device as scrap and dispose of it in accordance with the legal regulations... -
Page 9: Connection And Commissioning
Connection and commissioning Device overview Cover hood Heated roller RFID module Control panel Spacer ring Power-LED(green) Carrier roller Error-LED (red) Heated roller interlocking... -
Page 10: Unpacking And Setting Up The Device
Unpacking and setting up the device • Remove the device from its packaging and place on a level surface. • Check the laminator for transport damage. • Check delivery for completeness. Scope of supply: • Laminator • Mains cable Store original packaging for subsequent transportation. -
Page 11: Connecting The Device
Connecting the device RS232-Interface Mains fuse 2A slow blow Mains switch Mains connection jack Connecting to the power supply The laminator is equipped with a broad-range power pack for a mains voltage of 100 V to 240 V. • Ensure that the device is switched off. •... -
Page 12: Inserting Film
Inserting film There is a risk of burning on the safety guard for the heated roller (5) When inserting or exchanging patch film proceed as follows: • Switch off the device and let it cool down • Open housing cover •... -
Page 13: The Control Panel
The control panel Control panel configuration The display informs the user of the current device status, reports errors and indicates configuration settings in the menu. The keys enable control functions, the accessing of information and navigation within the menu. If the device is switched on then the green LED illuminates. An error is additionally signalled via the red LED. -
Page 14: Key Functions In The Configuration Menu
Taste Funktion Displays the device no. and program version Deletes error messages CLEAR Switches to the configuration menu MENUE Key functions in the configuration menu The configuration menu offers setting options across multiple levels, in order to configure the laminator for the specific requirements. It is also equipped with test and service functions in order to support the configuration and function of the device. -
Page 15: Device Statuses
Device statuses Zustand Beschreibung After the switch-on process the laminator is in the Initialization initialisation phase and carrying out the self-test The laminator is in the heat-up phase -- HEATING -- The laminator is in the cool-down phase -- COOLING -- Ready The laminator is ready for operationt in process... -
Page 17: Configuration
Configuration The different setting options configure the laminator for specific requirements. This is carried out either via the control panel or via the interface by means of a command set. There are exceptions, whereby access is only possible via one or the other method. - Page 18 Within the access level the user works in editing mode: Function Increases / reduces the value or changes an option Special functions for some parameters Exits the editing mode. Changes are lost after the device is switched off. Exits the editing mode. Changes are retained after the device is SAVE switched off.
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Page 19: Configuration Via Interface
Configuration via interface The parameters accessible via the control panel can also be adjusted via the serial interface. Furthermore, there is an additional command for controlling the device. The laminator is connected by means of a standard cable RS-232 SERIAL SUB D9 connector jack to the computer. - Page 20 List of Commands SETTING COMMANDS Delay Heatroller Lamination Speed Transport Speed Lamination Length Foil Further Move Foil Position Temperature DEVICE COMMANDS K01;p Foil Type K02;p Skip lamination K04;p Double-sided (only with optional flipper) K10;p Feeder K20;p Foil Synchronisation (with / without index bar) K40;p Standby K80;p...
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Page 21: Configuration: Settings
Configuration: Settings Menu: SETTING / Temperature Command: <ESC>Td<CR> Setting the thermal energy for the heated roller for lamination. The correct temperature must be experimentally determined with consideration to the lamination speed, the film and the plastic card. The presetting must be considered a guideline value. - Page 22 Menu: SETTING / Lamination Length Command: <ESC>Ld<CR> Setting the lamination range. Setting range(d): 80...86...100 mm Menu: SETTING / Foil Position Command: <ESC>Pd<CR> With a change in the plastic card intake range, precise placement of the film is carried out. With an enlarging of the intake range, the lamination of the plastic card starts later.
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Page 23: Configuration: Device
Configuration: Device Menu: DEVICE / Foil Type Command: <ESC>K01;p<CR> und <ESC>K20;p<CR> Setting the film type. Setting range: K01 = 1, K20 = 1: Patch (allways with Index) K01 = 0, K20 = 1: Hologram with Index K01 = 0, K20 = 0: Hologram without Index The difference between patch and thin film with/without black marking is another lamination position of the card. - Page 24 Menu: DEVICE / Feeder Command: <ESC>K10;p<CR> An optional feeder with stack could be connected. Setting range: 0 = without feeder 1 = with feeder Menu: DEVICE / Standby Command: <ESC>K40;p<CR> If the laminator is not used for 30 minutes it switches to energy-saving mode. The temperature of the heated roller drops in this mode.
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Page 25: Configuration: System
Configuration: System Function: Read Programm-Version Startmenu: Command: <ESC>!v<CR> Reads the firmware version. Is shown in line 1 on the display. As a response following a command transfer the user receives a sequence in the form e.g. "LAMI-S06/V3.30<CR> Function: Read Serial Number (Board) Command: <ESC>y8a<CR>... -
Page 27: Control
Control Control commands Reset Command: <ESC>!!<CR> The laminator is reset. The process equates to a restart after a Power On. Settings that are not saved in the macro are lost. Function: Clear Error Startmenu: CLEAR Command: <ESC>!c<CR> Deletes error messages, refer also to the "trouble-shooting" chapter. Function: Both sides lamination (only with optional flipper) -
Page 28: Status Query
Status query Function: Status Command: <ESC>!f<CR> Delivers detailed information on the current status of the laminator. The status can be requested at any time. The response consists of 7 Bytes. Format: =hh/dd<CR> hh: Statuscode Hint: 00: READY Device is ready for work 01: WAIT Temperature of heat roller too high / too low 02: BUSY... - Page 29 Function: Ribbon-Status Command: <ESC>!R<CR> Delivers information on the current status of the ribbon side. The status can be requested at any time. The ribbon status will be refresh after RS-command and after start of laminating. The response only consists of 3 Bytes. Format: <ESC>d<CR>...
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Page 30: Time Chart Of Status
Time chart of status Eject backside to the exit stacker... -
Page 31: Troubleshooting
Troubleshooting Types of errors and elimination If an error occurs then this is signalled by the red ERROR LED whilst the error message is shown on the display. Different error codes indicate the cause of the problem. In a normal case it is possible to delete the error message after eliminating the problem with after which the device is once again ready for CLEAR... -
Page 32: Error Messages
Error messages Error message Cause Remedy Laminator is switched to the Press Clear or send a Clear- #30 Standby energy saving mode. Command to end. #31 Feeder empty Feeder is empty Insert cards to feeder and press clear or send clear command. Invalid tag information with Use permissible / approved film #53 Tag invalid... - Page 33 Error message Cause Remedy Synchronisation of the film - Insert film with index marks #66 ribbon synch failed. - Insert film correctly - Configure correct film type No film transport. Check film #67 ribbon trans Foil category could not be Press Clear or send a Clear- #71 Foil category read...
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Page 35: Service
Service Windows-Application: LamiControl Use this tool for tests and configuration of the L006 laminator. You also can use the LamiControl-Tool for downloading the newest manual, application and firmware with programming. For some settings you need a password. -
Page 36: Windows-Application: Bootcontrol
Windows-Application: BootControl For service purposes the laminator is connected with the computer via the serial interface. A standard cable RS-232 SERIAL SUB D9 connector jack is used. After starting the Windows application BootControl it is possible to load new firmware. Prior to this the interface agreements as well as the path for the access to the application code (*.HEX) must be stipulated The download process normally can be started as follows: •... -
Page 37: Avr Programming Protocol
AVR Programming Protocol The upgrade process can also be started without Windows software via the sequence <ESC>U<CR>. The subsequent protocol must then be carried out independently: Laminator Host Hint ˆ BootLoader is ready @&$ Start Download Sequence V1.31 ready for Download enable Interface :naatddd…c Send 1 HexLine (Intel-Hex-Format) - Page 38 The programming software continues sending the hex file until it is all sent. After each line of “.hex” file is received by the bootloader, one of three characters is transmitted by the bootloader: - ‘~’ Line received with no errors. - ‘%’Line received with no error, but an error occurred while flashing.
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Page 39: Attachment
Attachment Usage of alternative foil With the usage of alternative foil a patch is in each case for card-front and card-back in alternate order intended. For the Laminator it is important for the synchronisation of the foil to know whether it concerns a normal or an alternative foil (foil category). - Page 40 The following commands are important for the handling with alternative foil: Foil category - normal foil: <esc>K80;0<cr> Only makes sense if the definition of the foil category from should occur externally. This is also the standard default, if none automatic recognition was possible.
- Page 41 foil category Synchronization K02,0 Normal K02,3 to next patch K02,4 K02,0 error Alternative to next front patch K02,3 to next back patch K02,4 Command Ribbon-Status: <esc>!R<cr> The ribbon status always indicates the position of the following patches. If the information is not available, a foil transport occurs before the synchronisation up to the reading.
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Page 42: Flow Control: Both Sides Lamination With Flipper
Flow control: both sides lamination with flipper Ribbon-Status: <esc>RB<cr> The following card is laminated in the laminator on both sides. The command must be sent renewed for every card. After the first lamination the card is turned in the flipper and is supplied to the laminator once more.
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