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Bogart Engineering SC-2030 Technical Manual

Solar charge controller 12-24 v systems, 30amps max.
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What a solar charge controller does: The purpose of a solar charge controller is to regulate the power from a set
of solar panels to provide proper charging to your batteries—not over or under charging them.
The SC-2030 Solar Charger is a precision, high efficiency PWM (pulse width modulated) Solar Array Battery
Charge Controller. The objective of this design is to maximize the life of your batteries by allowing the flexibility to
adjust solar charging closely according to the way your battery manufacturer has specified.
High performance depends on being connected to a TM-2030 TriMetric Battery System Monitor. With this
combination you get both high performance monitoring and charging of your battery system.
For 12 or 24 V battery systems: AGM, Gel or Liquid Electrolyte batteries.
Up to 30 amps maximum solar current. It will reduce output sufficient to protect charger if the solar output is
greater. Four 135 watt solar panels for 12V systems (eight at 24V) can be accommodated. It's also possible to
simultaneously use other chargers of the same batteries with additional solar panels.
Optional Temperature compensation. For this, order the TS-2 Bogart Engineering temperature sensor.
Recommended for use with "12V" or 24V solar panels. (see below Where this controller is not recommended)
If the TriMetric TM-2030 is disconnected from the SC-2030, it will do a much less flexible, but minimal, level of
charge regulation without receiving information from the TM-2030. See p.11, Table 3.
Recently (TM-2030 version 2.2 and higher) a manual equalization option has been added. See section 6.6.
In addition, it has two advantages not usually offered in solar controllers to better preserve the capacity of
your battery system:
1. Amp hour counting: Many battery companies recommend that when batteries are recharged they should be
overcharged, so that 104 to 120 percent of the charge that was previously removed should be replaced before going
into "float". Most controllers don't measure this. When connected with the TriMetric, this controller measures the
amp hours used, and allows you to specify the correct amount of amp hour overcharge when recharging. The more
usual benefit of this is to insure that batteries are not undercharged. However it is also beneficial to prevent
overcharging, in situations where solar panels are charging a lot during successive days but where very little battery
discharge is occurring in the evenings.
2. Finish current charging: After the batteries are mostly charged, this controller has an optional "fourth" stage
that is beneficial for liquid electrolyte lead acid batteries, and this is also sometimes recommended for some AGM
types. This stage allows the voltage to go unusually high while it regulates the current to a specified level, to safely
get more charge into the batteries. This helps to maintain the capacity of the batteries, which often begins to
degrade with solar charged batteries because they don't get sufficiently charged.
Where this controller is NOT recommended: For 12V systems for best efficiency this "PWM type" charger
requires what are often called "12 volt" solar panels that have 36 cells per panel. Or, with 24V systems you should
use "12 volt" or "24 volt" solar panels with 36, or 72 cells per panel. Many solar panels manufactured recently are
mainly intended for "on grid" application that have 60, 80, or other number of cells—that have voltages that don't
well match 12V or 24V battery systems These panels are not suitable for high efficiency battery charging with a
PWM controller such as this one. For good efficiency, they will require a more sophisticated controller with
"MPPT" (Maximum power point tracking) capability.
SC-2030 Solar Charge Controller
Technical Manual
12-24 V systems, 30Amps max. Revised 02/07/2018
1. Description of the SC-2030 Solar Charger

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Summary of Contents for Bogart Engineering SC-2030

  • Page 1 Recommended for use with “12V” or 24V solar panels. (see below Where this controller is not recommended) ● If the TriMetric TM-2030 is disconnected from the SC-2030, it will do a much less flexible, but minimal, level of charge regulation without receiving information from the TM-2030. See p.11, Table 3.
  • Page 2: Technical Specifications

    MPPT technology can give some advantage when temperatures are low, and it is necessary for good power transfer when panel voltage is much higher than the battery system voltage. With the SC-2030 (or other PWM charger), you may be able to get more total performance at the same cost by purchasing another properly matched solar panel instead of a more expensive MPPT solar charger.
  • Page 3: Planning The Installation

    The TM-2030 is usually placed somewhere with access in the living area to allow easy viewing and control of the SC-2030. Four small wires usually 22 or 24 gauge connect the TM- 2030 to the batteries and required shunt. In addition a four wire telephone cable will need to be installed that sends control information from TM-2030 to SC-2030.
  • Page 4 4.1.6 Determine wire size required from solar panels to charger and batteries from Table 1 below. Wire size from solar panels to SC-2030 and from SC-2030 to batteries must be much larger for low voltage systems compared to 120V house wiring to minimize power loss. The required size depends on (1) total maximum amps to be delivered by the panels, (2) the system volts (12 or 24), and (3) the wire length.
  • Page 5: Tools And Hardware Required

    4.4.2 If communication (phone) cable has RJ14 connectors attached at both ends, check that connectors are "crossed" as shown in figure 1. Run phone cable from TM-2030 to SC-2030 location with sufficient length. If you have a RJ14 crimp tool and correct RJ14 connector, to avoid drilling a larger hole you could pass wire through a small drilled hole through TM-2030 enclosure then use crimp tool to install connector (carefully observing polarity Fig 1).
  • Page 6 4.5.2 If the SC-2030 is operating without the TriMetric: If at least a little solar energy is coming in, the amber light will be on, but the green LED will be usually off—but every 10 seconds or so will blink on to indicate the charge state as indicated in next section 4.5.3.
  • Page 7 5.4 For information about the meaning of the LED lights on the SC-2030 charger Section 6 in this SC-2030 User's Manual describes in detail the meaning of the various charging modes referred to there. 5.5 There are two different standards you can select to define a “full charge.”...
  • Page 8 6.2 Specifically how solar chargers, including the SC-2030 charge batteries The following charging description applies when the SC-2030 Solar charger is connected with the TM-2030. If for some reason the TM-2030 is not connected, it uses a basic charging procedure, to be described in section 6.3.
  • Page 9 An additional method the SC-2030 uses to get in sufficient charge is that it has an (optional) finish charge stage to try to increase the intake of current into the battery by boosting the voltage when the current has declined to a safe enough value. This is explicitly recommended by some battery companies for liquid electrolyte batteries and recently even AGM types—but...
  • Page 10 Standalone operation-without the TM-2030: With the TM-2030 not connected, there are only two charging selections available (by two jumpers you set on the SC-2030 circuit board.) They allow choice for "AGM or liquid electrolyte" and "12 or 24V" system. These are intended to be for "backup" charging if for any reason the TM-2030 is not connected. When the TM- 2030 is connected, these values are ignored.
  • Page 11 P21: Finish charge Amps limit (expressed as a percentage of P3) below which amps must be to rise above P1 voltage to P15 voltage. 6.5. What determines when SC-2030 goes into float: For the “3 state” profile: Timer starts counting with P14 time when goes into “Absorb” state.
  • Page 12: Warranty And Customer Service

    Warranty and customer service Limited warranty The SC-2030 Solar Charge Controller is warranted for three years against any manufacturing defect. Any controller not meeting the specification or rated performance shall be replaced or repaired, at Bogart Engineering’s discretion, provided it has not been subjected to abuse or misapplication.
  • Page 13 Three stage charge control: Figure 2. This is closer to how most good conventional controllers charge lead acid batteries--except that this controller also has the capability (if desired) to return a specified number of amp hours to the batteries (compared to the most recent discharge) before going into "float". Also, it has been considered best suited for AGM or Gel type lead acid batteries--however recently some manufacturers are recommending the four stage profile (next page) for AGM type batteries.
  • Page 14 to continue to rise to up to (P15) volts. The FIRST time after TM-2030 is powered up: terminates when amps has met V/A criteria at least once OR until P14 Max time is reached. For all times AFTER the first: terminates when (amps has met V/A criteria at least once AND P20 percentage overcharge is reached) OR until (P14 Max time is reached).
  • Page 15 “12V” type for 12V battery Solar Charger only. systems. Up to 30 amps of panels can be used. If more than 30 amps is used the SC-2030 will safely limit current. For SC-2030 Solar Charger Communication cable: Commonly...
  • Page 16 It should be located in a place in the battery compartment that is at the temperature of the batteries. It connects to the SC-2030 Solar Charger at the back of the circuit board. A hole must be drilled in the enclosure at a convenient place in the box to accommodate the small wire.