Page 1
O P E R A T I N G I N S T R U C T I O N S TELEMATIC DATA COLLECTOR Gateway systems...
Page 2
Original documents The German version 8021803 of this document is an original document of SICK AG. SICK AG does not assume liability for the correctness of a non-authorized translation. In case of doubt, contact SICK AG or your local dealer.
The TDC device as a receiver ........... 18 3.2.1.2 The TDC device as a sender ..........19 3.2.2 Processing and visualizing sensor data on the SICK online portal ....................21 3.2.2.1 Components of the SICK online portal ......21 3.2.2.2 Multi-client capability and access rights ......
Page 4
6.5.6 Recording ....................64 6.5.7 Displaying system information ............65 Monitoring ........................66 Setting up a customer account for the SICK online portal ......66 7.1.1 Applying for a customer account ............66 7.1.2 Notification about your customer account ........70 Configuring the TDC Management System............71 7.2.1...
Page 5
Replacing the TDC device overcurrent protection device ....101 8.2.4 Replacing the TDC device ..............102 Annex ..........................103 Technical data ....................103 9.1.1 TDC-B100 data sheet ..............103 9.1.2 TDC-B200 data sheet ..............105 9.1.3 TDC-M100 data sheet ..............108 Dimensional drawings ..................110 9.2.1...
The system user reports faults to the system manager. System manager Mounting, electrical installation, maintenance, and replacement of system components: The system manager submits support requests to SICK. SICK SICK service technician Commissioning, configuration, and support. Tab. 2: Target group...
Telematic Data Collector = system used to collect and transmit telemetry data 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
The sensor data received is transmitted to the cloud via the mobile network through either the SICK online portal or a customer server. The SICK online portal is a platform that can be used to visualize sensor data on a web- based user interface, allowing for convenient monitoring.
NOTE Claims under the warranty rendered void The housings of the devices must not be opened. The devices are sealed. If the device is opened, any warranty claims against SICK AG will be void. WARNING Risk resulting from faults Cease operation if the cause of the malfunction has not been clearly identified.
▸ Dispose of all electronic assemblies as hazardous waste. The electronic assemblies are easy to dismantle. SICK AG does not take back devices that are unusable or irreparable. Note 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Scope of delivery Depending on the installation conditions and number of interfaces required, the gateway system uses the TDC-B100, TDC-B200 or TDC-M100 device variants. The different TDC devices are suitable for different installation conditions and numbers of interfaces. Fig. 1:...
Part No. Description 1 TDC gateway system consisting of: 6064656 TDC-B100 with GSM antenna and installed overcurrent protection device SIM card inserted for operation in EU countries Quick start guide including a download link for the operating...
Configuration cables (optional) Part No. Description TDC-B100 / TDC-B200 6066259 Cable for connecting the TDC-B100 to a configuration PC, Micro-Fit USB (6-pin) Drivers are included in the configuration software TDC-M100 6066258 Cable for connecting the TDC-M100 to a configuration PC, Micro-Fit USB Drivers are included in the configuration software Tab.
MINI ATO overcurrent protection device, 32 V, 3 A, 0297003. L 5337536 EAD PST2100SMA RA GSM antenna, penta band 6067023 GPS antenna (only TDC-B100/TDC-B200) Tab. 7: Spare parts – part numbers 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
SYSTEM DESCRIPTION • SICK sensors of the TiM series detect the presence of an object within a specified area (detection). They are ideally suited for monitoring the area around a vehicle, for instance. If an object is detected in the monitored area, the result is output via the digital output.
SYSTEM DESCRIPTION 3.2.2 Processing and visualizing sensor data on the SICK online portal The SICK online portal is a standard cloud solution. It is the central platform used for processing and visualizing the delivered sensor data. 3.2.2.1 Components of the SICK online portal The cloud server receives and stores the sensor data transmitted by an individual TDC device.
3.2.2.3 Visualization and monitoring Viewing a graphical overview of the data on the SICK online portal allows for vehicle activity, fuel levels, and even suspicious movements or potential collision hazards in the vicinity of vehicles and machines to be monitored effectively.
Accessing data from the TDC device via MQTT If a customer's own server is used instead of the SICK online portal, it is not possible to transmit the sensor data directly from the TDC device to the server. Data can only be accessed using the MQTT interface.
SYSTEM DESCRIPTION Status indicators for the TDC devices 3.4.1 TDC-B100/TDC-B200 The TDC-B100 and TDC-B200 devices each have three status LEDs. Fig. 15: TDC-B100/TDC-B200 status indicators The LEDs have the following meanings: Color Meaning Red (permanent) No valid GPS signal found or no GPS antenna connected.
Inserting the SIM card (not EU countries or for MQTT operation) If the TDC device is being operated in an EU country in conjunction with the SICK cloud, the SIM card inserted at the factory can be used for data transmission.
Page 28
MOUNTING TDC-B100/TDC-B200 1. Loosen and remove the four screws on the bottom of the device. 2. Push the SIM card holder to release the catch and fold it up. Follow the red arrows. 3. Remove the SIM card that was inserted for operation within the EU at the factory and insert a SIM card from your telecommunications provider into the SIM card holder with the contacts facing down.
Page 29
8. Insert the spacers and mount the plastic cover with the display. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
MOUNTING Mounting the TDC-B100/200 Use the mounting holes on the bottom of the device for the mounting process. Fig. 17: Mounting the TDC-B100 /TDC-B200 Mounting on a plate ▸ Mount the device using four M4 pan-head screws. Mounting the TDC-M100 The TDC-M100 device is designed to be mounted in a control cabinet.
Fig. 20: Connecting the TDC-B100 / TDC-B200 to the voltage supply 1. Plug the Micro-Fit male connector on the connecting cable for the TDC device into the PWR female connector.
Tab. 11: Connecting the TDC-M100 to the voltage supply 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
A wire of the connecting cable for the voltage supply is used for the connection. Connecting the TDC-B100/TDC-B200 to the ignition system Fig. 22: Connecting the TDC-B100 /TDC-B200 to the ignition system 1. If you have not already done so, plug the Micro-Fit male connector on the connecting cable for the TDC device voltage supply into the PWR female connector.
5.1.4 Connecting the TDC device to SICK sensors SICK sensors are usually connected to the TDC device via two digital inputs. Depending on how many sensors are connected to the TDC device, use the two wires of the connecting cable for the voltage supply (TDC devices in the B series only) or a suitable INPUT cable for the connection.
Page 36
DOUT RS485 RS485 Tab. 16: Connecting the TDC-B100 /TDC-B200 to one SICK sensor via the cable for the voltage supply T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
IN-F digital input Voltage supply output for connected sensors Tab. 18: Connecting the TDC-M100 to one SICK sensor via the cable for the voltage supply 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
TDC-M100 will only be supplied with a time stamp and no position determination. ▸ Use the connecting cable included in the delivery. Fig. 26: Connecting the TDC-B100 /TDC-B200 to fuel level sensors 1. Plug the Micro-Fit male connector on the connecting cable for the TDC device into the RS485 female connector.
The GPS antenna is usually installed in the driver's cab with clear visibility upward or in the vehicle roof area. Have an expert install the connecting cable in the vehicle depending on where exactly the antenna is being installed and connect this to the TDC-B100/TDC-B200 device via the Cinch male connector. Note The TDC-M100 device cannot supply any GPS information, as there is no connector for a GPS antenna.
TDC device and a USB connector for the connection to the configuration PC. Part No. Description 6066259 TDC-B100 /TDC-B200 configuration cable 6066258 TDC-M100 configuration cable 1. Plug the device-specific Micro-Fit male connector on the configuration cable into the TDC-M100 connection DIAG female connector on the TDC device.
Install the TDC Configurator configuration software. Download the configuration software from the SICK website in the form of a zipped folder that also contains the system documentation and interface files. The link with the access data for the download can be found in the quick start guide and on the packaging for the configuration cable.
• The right-hand side is used for entries depending on the current processing context. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
GPRS data for applications in EU countries If the TDC device is being used in an EU country, the GPRS access data for the SICK server is automatically stored when the standard parameters are uploaded. The Access Point Name is preset in the APN Name field in the Connectivity / GPRS section. The user name and password for the access point are not displayed, however.
The details that need to be passed on to them include – among others - the IP address of the SICK server. In return, the telecommunications provider will provide the APN (Access Point Name) along with the user name and password.
Page 50
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Save details relating to movement monitoring in the Tracking section. GPS accuracy / GPS sampling rate settings For TDC-B100 /TDC-B200 devices, GPS is activated when the standard parameters are being loaded. The settings relating to GPS accuracy can be adjusted as required.
Page 52
For more detailed information on integrating your fleet management system in the FMS section, please get in touch with your SICK sales partner. T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Page 56
4. In the Sensor type field, select the type of sensor that is connected to the interface. The drop-down list includes a range of SICK sensors. In the example, we are selecting a UM18 digital sensor. Once a SICK sensor has been selected, the majority of the parameters under Conversion, Filtering, and Sampling are preset.
Page 57
COMMISSIONING 5. For SICK sensors, it is necessary to enter the TDC device interface being used for the voltage supply to the sensor in the Power Supply field (for further information on this, refer also to Chapter 5.1.4 Connecting the TDC device to SICK sensors).
Page 58
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Page 59
Action field. the server • If data is being transmitted to the SICK server, there is no need to specify the topic structure. • If data is being retrieved by a customer server, a custom topic can be added to the MQTT Topic field.
6. In the Sampling section, select OnStartup or OnChange as the trigger, for example. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
SICK page. This also contains your login details for the new customer account. 3. When you log in to the SICK online portal for the first time, you will need to register all of the TDC devices you have procured.
Page 67
MONITORING 2. Click on the create an account link. This will take you to the SICK Registration window. Entering device information When applying for a customer account, you only have to register one device – even if you have procured multiple devices. Any other devices can be registered on the SICK online portal at a later stage.
Page 68
The browser’s UTC timezone is preset in the corresponding field. In this example, the time zone is UTC+1.00 (Amsterdam, Berlin, etc.). On the basis of this setting, all measured values in the analyses on the SICK online portal will be displayed with an offset of UTC+1 hour (winter time) or UTC+2 hours (summer time).
Page 69
Note Submitting the registration application 1. Confirm that you have read and agree to the terms and conditions of SICK Cloud. 2. Click on Register. 3. If the IMEI you entered does correspond to a device that has been ordered, the registration application will be submitted.
A confirmation e-mail will be sent automatically to the e-mail address you entered on the registration form. Click on the Confirm link in this e-mail when you have received it. You will see a message indicating that your registration application will be processed by SICK within 24 hours. 7.1.2 Notification about your customer account If all of the information you submitted is deemed to be correct and in order, a customer account will be created for you with a user name and password.
2. Enter the user name and password that were sent to you by e-mail. 3. Click on Sign in. The SICK online portal opens up with the TDC Management System. The menu bar at the top includes the central workspaces for the management platform.
That device is the one that was entered when the customer account was created (for further information on this, refer to 7.1 Setting up a customer account for the SICK online portal). If you have bought multiple TDC devices that you would like to monitor on the platform, it will now be necessary to register them there.
4. Click on Save. The empty dashboard will open. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Getting started ▸ Click on the fleet management icon in the menu bar of the SICK management system. The fleet management platform will open up in a new tab. At the top of the window, there are several tabs covering the various aspects of fleet management.
CAN bus and is displayed here. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Page 86
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Page 87
8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
The B2B user name and password, and a B2B external system ID are used for authentication on the REST platform. Please get in touch with the SICK Customer Support team to receive and activate the Note connection data required to connect to the REST platform.
01T00:00:22+02:00","Value":"15.3"}, ...] 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Bootloader procedure is finished 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Page 96
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Make sure that screw connections are secure. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Depending on the surroundings, it is recommended that dust be removed from the Recommendation housing. SICK sensors SICK sensors in the TiM series are maintenance-free. Maintenance is not necessary to Sensors in the ensure compliance with laser class 1. TiM series To achieve the full optical output of the sensor, the front screen should be regularly checked for contamination.
MAINTENANCE Capacitive proximity SICK capacitive proximity sensors are maintenance-free. We recommend that you clean the interfaces at regular intervals. sensors Fig. 37: Cleaning SICK capacitive proximity sensors ▸ Switch off the device during cleaning. ▸ Get rid of any contamination on the interface to avoid incorrect measurements.
Claims under the warranty rendered void Some of the housing screws on the devices are sealed. Any claims against SICK AG under the warranty will be rendered void if the seals are damaged or if the device is opened. The housing must only be opened by authorized SICK service personnel.
2. Insert the new fuse into the slot until it clicks into place. 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Detaching the connecting cables 1. Loosen all plug or clamp connectors and remove the connecting cables from the device. 2. Remove the GPS antenna (only TDC-B100/TDC-B200). ▸ Take note of which cables are assigned to which connectors before you remove the Note controller.
General notes Description Gateway device, transmission of sensor data to cloud Scope of delivery TDC-B100 with GPS and mobile communication (EU 27+2 unlimited data flow) incl. TDC configuration software, connecting cables, and operating instructions Features Agricultural and forestry machines Application ...
Page 104
Shock resistance Tab. 27: TDC-B100 data sheet T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
3, LED, status indicators 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Page 106
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Page 107
Tab. 28: TDC-B200 data sheet 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Page 109
Tab. 29: TDC-M100 data sheet 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
ANNEX Dimensional drawings 9.2.1 TDC-B100 dimensional drawing Fig. 40: TDC-B100 dimensional drawing 9.2.2 TDC-B200 dimensional drawing Fig. 41: TDC-B200 dimensional drawing 9.2.3 TDC-M100 dimensional drawing Fig. 42: TDC-M100 dimensional drawing T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Tab. 14: Connecting the TDC-B100 /TDC-B200 to SICK sensors ........35 Tab. 15: Connecting the TDC-B100 /TDC-B200 to SICK sensors (voltage supply) ..36 Tab. 16: Connecting the TDC-B100 /TDC-B200 to one SICK sensor via the cable for the voltage supply ..................36 Tab.
Fig. 11: Multi-client capability and access rights on the SICK online portal ....21 Fig. 12: Visualization of sensor data and monitoring on the SICK online portal ...22 Fig. 13: Transferring data from the SICK cloud to a customer application via an API ........................23...
Page 113
FIGURES AND TABLES Fig. 39: Replacing the overcurrent protection device ..........101 Fig. 40: TDC-B100 dimensional drawing ..............110 Fig. 41: TDC-B200 dimensional drawing ..............110 Fig. 42: TDC-M100 dimensional drawing ..............110 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Page 114
T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector 8021804/2017-11-27|SICK...
Page 115
FIGURES AND TABLES 8021804/2017-11-27|SICK T R A N S L A T I O N O F T H E O R I G I N A L I N S T R U C T I O N S | Telematic Data Collector...
Page 116
Phone +36 1 371 2680 Phone +386 591 788 49 E-Mail office@sick.hu E-Mail office@sick.si India South Africa Phone +91 22 4033 8333 Phone +27 11 472 3733 Further locations at www.sick.com E-Mail info@sick-india.com E-Mail info@sickautomation.co.za SICK AG | Waldkirch | Germany | www.sick.com...
Need help?
Do you have a question about the TDC-B100 and is the answer not in the manual?
Questions and answers