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Summary of Contents for Advanced Diagnostics FUTURA PRO ONE ABUS
- Page 1 FUTURA FUTURA ONE ABUS ® Operating Manual Original Instructions D446729XA vers. 1.0...
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Page 2: Table Of Contents
INDEX USE OF THE MANUAL ........................1 GENERAL WARNINGS ........................4 MACHINE DESCRIPTION ..........................5 1.1 MAIN OPERATING PARTS ........................ 6 1.2 SAFETY .............................. 7 1.3 TECHNICAL DATA ..........................8 1.4 ACCESSORIES PROVIDED ......................9 HANDLING ..............................10 2.1 PACKING ............................10 2.2 UNPACKING ............................. -
Page 3: Use Of The Manual
Operating manual USE OF THE MANUAL This manual has been drawn up by the Manufacturer and is an integral part of the machine literature. The manual gives information that is obligatory for the operator to know and which makes it possible to use the machine safely. - Page 4 FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual TERMINOLOGY For those inexperienced in the subject of keys and key cutting, below is an illustration of the most frequently used terms: Fig. 2 1) Head 3) Shoulder stop 5) Tip...
- Page 5 FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual GRAPHICS IN THE MANUAL Obligation to read Pay attention the manual GRAPHICS ON THE FUTURA PRO ONE KEY-CUTTING MACHINE Do not clean with Obligation to read Adhesive label compressed air...
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Page 6: General Warnings
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual GENERAL WARNINGS FUTURA PRO ONE is designed to the principles of European Standards (CE). Right from the design stage solutions have been adopted to eliminate hazards for the operator in all the stages of use: handling, regulation, use and maintenance. -
Page 7: Machine Description
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 1 MACHINE DESCRIPTION FUTURA PRO ONE is an electronic machine operating on 3 axes with controlled movement. Accurately studied, it adds a high degree of cutting precision to operating speed and ease of use. -
Page 8: Main Operating Parts
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 1.1 MAIN OPERATING PARTS Fig. 5 - Tablet stand - Tablet - Safety shield - Lamp - Cover - Cutter (Dimple/Track cuts) - Cutter shaft (Dimple/Track cuts) - Tracer 01T... -
Page 9: Safety
1.2 SAFETY FUTURA PRO ONE is entirely built in compliance to the Machine Directives. The operations for which it has been designed are easily carried out with no risk to the operator. The adoption of general safety precautions and observation of the instructions provided by the manufacturer in this manual eliminate all human error, unless deliberate. -
Page 10: Technical Data
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 1.3 TECHNICAL DATA Electricity supply: Machine: 24V d.c.- 5,5 Amp. - 130W Power pack: 90/264V a.c. - 50/60Hz - 220W MEANWELL GS220A24-R7B Cutter motor: 24V d.c. FUTURA PRO ONE 01D in HSS Super Rapid steel... -
Page 11: Accessories Provided
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 1.4 ACCESSORIES PROVIDED FUTURA PRO ONE and FUTURA PRO ONE ABUS ® come with a set of accessories for operation and maintenance (tools, hex wrenches...) supplied in a special tool kit comprising: ®... -
Page 12: Handling
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 2 HANDLING The FUTURA PRO ONE key-cutting machine is easy to handle and there are no special hazards involved in moving it. The packed machine can by carried manually by one person. -
Page 13: Machine Installation And Preparation
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 3 MACHINE INSTALLATION AND PREPARATION Installation is the customer’s task and does not require any special skills. The key-cutting machine is supplied ready for use and does not need calibration except for the tools to be used and any additional jaws that are included with the machine;... -
Page 14: Separate Parts
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 3.4 SEPARATE PARTS The machine packing also contains the following components, separately packed: 3.4.1 Tablet stand and tablet Fig. 10 Fig. 11 These items are separate from the machine and must be unpacked and installed by the operator in the way described below: 1) Remove the 2 items from their packing. -
Page 15: Power Pack And Lead
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 3.4.2 Power pack and lead Fig. 17 Fig. 18 Connect FUTURA PRO ONE to the power pack (W) and connect the latter to the power supply with the power lead (W2). -
Page 16: Work Station Description
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 3.5 WORK STATION DESCRIPTION One operator is enough to operate the machine, which has the following operating parts: • General ON/OFF/emergency button (R) located on the right-hand side of the machine •... -
Page 17: Tablet Regulation And Use
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 4 TABLET REGULATION AND USE 1) Connect the tablet to a power source by means of its power pack in order to charge it (3 hours for the fi rst charge). -
Page 18: Clamp For Dimple And Track Keys - 01R
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 5 CLAMP FOR DIMPLE AND TRACK KEYS - 01R According to the type of key to be decoded and/or cut, follow the instructions in the Silca tablet program regarding: •... -
Page 19: Track Type Keys
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 5.1.2 TRACK type keys Fig. 27 - SHOULDER STOP Fig. 28 - TIP STOP 5.2 REMOVING / FITTING CLAMP 01R 1) Raise the safety shield. 2) Loosen the grub screw (P2) and remove the clamp by pulling it towards the operator. -
Page 20: Removing/Fitting The Jaws On Clamp 01R
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 5.3 REMOVING/FITTING THE JAWS ON CLAMP 01R 1) Raise the safety shield. 2) Loosen the knob (P1) by a couple of turns (Fig. 30). 3) Use your fi ngers to pull the jaw to be removed out towards the operator (Fig. 31). -
Page 21: Using Tracer 01T
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 5.4 USING TRACER 01T The tracer 01T is used to read/decode both dimple and track keys. This tracer may or may not be required according to the type of key to be decoded and the dimensions involved. -
Page 22: Cleaning
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 6 CLEANING • Keep the operational parts of the machine as clean as possible by brushing away the chippings in areas where they accumulate during cutting operations. • Under no circumstances should compressed air be used to clear the work zone of chippings as this will blow them onto the moving parts. -
Page 23: Maintenance
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 7 MAINTENANCE ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original spare parts provided by the manufacturer are used. The FUTURA PRO ONE key-cutting machine does not need special maintenance, but it is good practice to check and if necessary replace parts subject to wear: cutter, tracer point, belt. -
Page 24: Cutter And/Or Tracer Point Replacement
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 7.3 CUTTER AND/OR TRACER POINT REPLACEMENT 1) Raise the safety shield. 2) Rotate the cutter shaft (G1) by hand and take the grub screw (G2) to the front of the machine. -
Page 25: Checking And Replacing Fuse
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 7.5 CHECKING AND REPLACING FUSE Fuses should be checked with a tester (ohmmeter, multimeter, etc.) as they may appear to be in good condition even when they are electrically faulty. Fuses must always be replaced with the same amperage and type (rapid or delayed), as indicated in this manual. -
Page 26: Battery Replacement
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 7.6 BATTERY REPLACEMENT ATTENTION: only specialised personnel can change the battery. 1) Turn the machine off and unplug it from its power supply cable. 2) Access the rear compartment (chap.7.2). -
Page 27: Disposal
FUTURA PRO ONE - FUTURA PRO ONE ABUS Operating manual 8 DISPOSAL For correct disposal please refer to current standards. INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT From “Actuation of Directive 2012/19/EU regarding Waste Electrical and Electronic Equipment (WEEE)” The symbol of a crossed waste bin found on equipment or its packing indicates that at the end of the product’s useful life it must be collected separately from other waste so that it can be properly treated and recycled. -
Page 28: Software Operating Guide
Operating manual FUTURA PRO ONE - FUTURA PRO ONE ABUS SOFTWARE OPERATING GUIDE The FUTURA PRO SOFTWARE OPERATING GUIDE is on the Tablet. Go to the “Options” > “Info” menu and tap on the appropriate icon (Fig. 46). Fig. 46... -
Page 29: Electrical Diagrams
Operating manual FUTURA PRO ONE - FUTURA PRO ONE ABUS ELECTRICAL DIAGRAMS J13 X axis motor J12 X axis sensor J9 not used J14 Y axis motor J15 Y axis sensor J18 Z axis motor J1006 J17 Z axis sensor n.2 CANopen... - Page 30 Operating manual FUTURA PRO ONE - FUTURA PRO ONE ABUS STEP MOTOR X AXIS light blue green MOTHER BOARD J13 yellow STEP MOTOR Y AXIS white/red green MOTHER BOARD J14 white/green STEP MOTOR Z AXIS white/red green MOTHER BOARD J18...
- Page 31 Operating manual FUTURA PRO ONE - FUTURA PRO ONE ABUS TRACER POINT SENSOR black brown MOTHER BOARD J22 light blue MICRO CARTER LED LAMP black MOTHER BOARD J2 LED LAMP RGB green brown black MOTHER BOARD J8 green light blue...
- Page 32 Operating manual FUTURA PRO ONE - FUTURA PRO ONE ABUS USB PORTS MOTHER BOARD J1005 VIEW A CUTTER MOTOR + MICRO CARTER Cutter motor laser MOTHER BOARD J7 Micro carter POWER SUPPLY MOTHER BOARD J4 +24V black black EMERGENCY PUSH BUTTON...
- Page 33 Operating manual FUTURA PRO ONE - FUTURA PRO ONE ABUS Led lamp Ethernet port Power feeder +24V USB port Antenna Cutter motor + micro carter Led lamp RGB not used not used X axis sensor X axis motor Y axis motor...
- Page 34 EU DECLARATION OF MACHINE COMPLIANCE Declares under its own responsibility that the Key-Cutting Machine model FUTURA PRO ONE FUTURA PRO ONE A. Serial Number __________________________________ complies with the requirements of the following European Directives: European Union DIRECTIVE 2006/42/EC (Machines) European Union DIRECTIVE 2014/30/EU (Electromagnetic Compatibility) European Union DIRECTIVE 2014/53/EU (RED)
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