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Summary of Contents for Kollmorgen AKD-C
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® Central Power Supply Installation Manual Edition: H, February 2018 Valid for AKD-C, Hardware Revision A Part Number 903-200019-00 Original Document Keep all manuals as a product component during the life span of the product. Pass all manuals to future users and owners of the product.
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Technical changes which improve the performance of the device may be made without prior notice! Printed in Germany This document is the intellectual property of Kollmorgen. All rights reserved. No part of this work may be repro- duced in any form (by photocopying, microfilm or any other method) or stored, processed, copied or distributed by electronic means without the written permission of Kollmorgen.
AKD-C Installation | Table of Contents 1 Table of Contents 1 Table of Contents 2 General 2.1 About this Manual 2.2 Using the PDF Format 2.3 Notes for the Printed Edition (paper version) 2.4 Symbols Used 2.5 Abbreviations Used 2.6 Standards Used 3 Safety 3.1 You should pay attention to this...
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AKD-C Installation | Table of Contents 7.13.1 Functional description 7.13.2 Technical data 7.14 Switch-On and Switch-Off Behavior 7.14.1 Switch-on behavior in standard operation 7.14.2 Switch-off process, standard operation 7.15 Global Safe Torque Off (STO) 7.15.1 STO Safety instructions 7.15.2 Use as directed 7.15.3 Prohibited use...
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AKD-C Installation | Table of Contents 9.8.1.2 External regen resistor 9.8.2 Capacitor Modules (X14) 9.8.2.1 Technical Data 9.8.2.2 Example installation with KCM-S and KCM-E 9.8.2.3 Example installation with KCM-P and KCM-E 9.8.2.4 Discharging KCM modules 9.9 Drive String Connection 9.9.1 String assignment 9.9.2 DC power (X20A, X21A)
AKD-C Installation | 2 General 2 General 2.1 About this Manual 2.2 Using the PDF Format 2.3 Notes for the Printed Edition (paper version) 2.4 Symbols Used 2.5 Abbreviations Used 2.6 Standards Used Kollmorgen | kdn.kollmorgen.com | February 2018...
Directive 2006/42/EC), describes the AKD-C (Central Power Supply) and includes inform- ation needed to safely install decentral drive system with an AKD-C and several AKD-N drives. A digital version of this manual (pdf format) is available on the DVD included with your device.
AKD-C Installation | 2 General 2.4 Symbols Used Warning Symbols Symbol Indication Indicates a hazardous situation which, if not avoided, will result DANGER in death or serious injury. Indicates a hazardous situation which, if not avoided, could res- WARNING ult in death or serious injury.
Magnetic storage (diskette, hard disk) EEPROM Electrically erasable programmable memory Electromagnetic compatibility Kollmorgen Automation Suite KAS IDE Setup software (Kollmorgen Automation Suite Integrated Development Environment) Light-emitting diode Low significant byte (or bit) Main significant byte (or bit) Zero pulse OSSD...
AKD-C Installation | 2 General 2.6 Standards Used Standard Content ISO 4762 Hexagon socket head cap screws ISO 11898 Road vehicles — Controller area network (CAN) ISO 12100 Safety of machinery: Basic concepts, general principles for design ISO 13849 Safety of machinery: Safety-related parts of control systems...
AKD-C Installation | 3 Safety 3 Safety 3.1 You should pay attention to this 3.2 Use as Directed 3.3 Prohibited Use 3.4 Warning notes placed on the product Kollmorgen | kdn.kollmorgen.com | February 2018...
Read the available documentation before installation and commissioning. Improper handling of the device can cause harm to people or damage to property. The operator of systems using the AKD-C must ensure that all personnel who work with the system read and under- stand the manual before using the device.
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Never undo any electrical connections to the AKD-C while it is live. There is a danger of elec- trical arcing with damage to contacts and personal injury. Wait at least 7 minutes after dis-...
The AKD-C series power supplies are exclusively intended for operating AKD-N series drives within a decentralized drive system. AKD-C are components that are built into electrical plants or machines and can only be oper- ated as integral components of these plants or machines. The manufacturer of the machine must generate a risk assessment for the machine.
Wiring the system with hybrid cables from other manufacturers than Kollmorgen is not allowed. Changing Kollmorgen cables or connectors is not allowed. 3.4 Warning notes placed on the product...
AKD-C Installation | 4 Handling 4.1 Packaging The AKD-C packaging consists of recyclable cardboard with inserts and a label on the out- side of the box. Model Package Dimensions Total Weight (mm) HxWxL (kg) AKD-C01007 125 x 410 x 295 4.2 Transport...
AKD-C Installation | 4 Handling 4.5 Maintenance and cleaning The device does not require maintenance. Opening the device voids the warranty. The inside of the unit can only be cleaned by the manufacturer. Do not immerse or spray the device. Avoid that liquid enters the device.
AKD-C Installation | 4 Handling 4.8 Disposal To dispose the unit properly, contact a certified electronic scrap disposal merchant. In accordance with the WEEE-2002/96/EC-Guidelines and similar, the manufacturer accepts returns of old devices and accessories for professional disposal. Transport costs are the responsibility of the sender.
AKD-C Installation | 5 Approvals 5 Approvals 5.1 Conformance with UL/cUL 5.2 Conformance with EC Low Voltage and EMC Directives 5.3 Conformance with EC Machinery Directive, Functional Safety 5.4 Conformance with EAC 5.5 Conformance with RoHS 5.6 Conformance with REACH...
480 V maximum. Maximum surrounding air temperature 40°C. La température maximale de l'air ambiant de 40°C. AKD-C are intended to be used in a pollution AKD-C sont prévus pour une utilisation dans un degree 2 environment. environnement de pollution de niveau 2.
Customs Union (Russia, Belarus, Kazakhstan) similar to the European CE mark. Kollmorgen declares, that the AKD has passed all required conformity procedures in a mem- ber state of the Eurasian Customs Union, and that the AKD meets all technical requirements...
AKD-C Installation | 6 Package 6.1 Package Supplied When a device from the AKD-C series is ordered,, the following items are included in the package: AKD-C Printed copy of AKD-C Installation Manual DVD containing the setup software, WorkBench, and all product documentation in digital format.
AKD-C Installation | 6 Package 6.3 Part Number Scheme Use the part number scheme for product identification only, not for the order process, because not all combinations of features are possible, always. Customization code includes language version of printed material and not safety relevant customer specials.
AKD-C Installation | 7 Technical description and data 7 Technical description and data 7.1 The AKD-C Central Power Supply 7.2 Mechanical Data 7.3 Electrical Data 7.4 Fusing 7.5 Ambient Conditions, Ventilation, and Mounting Position 7.6 Grounding System 7.7 Signal Inputs/Outputs 7.8 Connectors...
AKD-C Installation | 7 Technical description and data 7.1 The AKD-C Central Power Supply Available AKD versions Variant Description Power Connectivity AKD-C01007-CBEC Central Power supply without 10 kW EtherCAT extension. Standard features Supply voltage range 400 V to 480 V ±10%.
AKD-C Installation | 7 Technical description and data 7.2 Mechanical Data Mechanical data Units AKD-C01007-x Weight Height front Height back Width Depth, without connectors Depth, with connectors 7.3 Electrical Data Electrical data Units Value Rated supply voltage (L1, L2, L3) 3 x 400 V to 3 x 480 V, ±10%...
AKD-C Installation | 7 Technical description and data 7.4 Fusing Non renewable cartridge fuses must be used with finger safe fuse holders according to IEC 60529. 7.4.1 External power supply fusing US cartridge fuses: Class CC or J, 600 VAC 200 kA, time-delay. The fuse must be UL and CSA listed, UL recognized is not sufficient.
AKD-C Installation | 7 Technical description and data 7.6 Grounding System There are several ground networks in the device: DCOM common line for digital inputs on I/O connector X15 24 V supply STO-GND STO input internal digital ground, service channel 7.7 Signal Inputs/Outputs...
Use Kollmorgen hybrid, motor, and feedback cables only. You will lose system warranty, if you use hybrid, motor or feedback cables from a manufacturer other than Kollmorgen.
AKD-C Installation | 7 Technical description and data 7.11 Cable Length Definition AKD-C offers two separate strings to connect up to 8 AKD-N to each of them. Maximum total cable length for each string is 100 m. For system topology information refer to (➜ # 56)
DC bus threshold is exceeded. The drive power stage is disabled and the load coasts to a stop with the fault message “F501 Bus Over voltage" (➜ # 87). The AKD-C fault relay contact (terminals X15/5-6) is opened due to this fault.
AKD-C Installation | 7 Technical description and data 7.14 Switch-On and Switch-Off Behavior 7.14.1 Switch-on behavior in standard operation The diagram below illustrates the correct functional sequence for switching the System on. Kollmorgen | kdn.kollmorgen.com | February 2018...
AKD-C Installation | 7 Technical description and data 7.14.2 Switch-off process, standard operation Hardware Enable input disables all AKD-N power stages immediately. Refer to the AKD-N Installation Manual for drive switch-off behaviour depending on different operational situ- ations and parameter settings.
AKD-C Installation | 7 Technical description and data 7.15 Global Safe Torque Off (STO) 7.15.1 STO Safety instructions WARNING No Brake Power Serious injury could result when a suspended load is not properly blocked. The drive cannot hold a vertical load when STO is active.
(main switch). Emergency-Off situations. In an Emergency-Off situation, the main contactor is switched off (by the Emergency-Off button). Wiring the system with hybrid cables from other manufacturers than Kollmorgen is not allowed. Changing cables or connectors is not allowed.
Connector X16 offers access to all STO (Safe Torque Off) relevant signals of the decentral drive system powered by this AKD-C . The global STO function uses the following devices: AKD-C, AKD-N without option "DS" or "DT", Kollmorgen hybrid connection cable.
Wiring examples (➜ # 45). Observe the required ambient conditions as described in chapter (➜ # 31). The AKD-C (IP 20) must be mounted in an IP54 cabinet to ensure pollution level 2 according to IEC 60664-1. Connector X16 (STO signals) ensures requirements of pollution level 3 according to IEC 60664-1.
AKD-C Installation | 7 Technical description and data 7.15.8 Technical data and connection The global STO inputs are not compatible with IEC 61131-2. Connector X16 (STO signals) ensures requirements of pollution level 3 according to IEC 60664-1. STO-Enable inputs inputs do not match IEC61131-2 galvanic isolation for 250 VDC OFF: 0 VDC to 12 VDC, <...
STO-Enable signal will have no influence to this specific drive. The local STO-Status of this drive nevertheless is monitored in the string STO-Status. The string STO-Status output at the AKD-C is a logical OR of all STO-Status of the drives connected to that respective string. STO-Status is high:...
(voltage at AKD-C X16/6 or X16/8 0V). 3. The AKD-C fault contact opens, the corresponding string STO-Status message (X16/1 or X16/2) changes the voltage level, the drives lose torque and slow down to zero speed without control.
7.15.9.3 Global STO application example with KSM The sample application below shows door guarding and emergency stop, controlled by a safety control to switch the global STO-Enable inputs of an AKD-C device to SIL2, PLd. Both drive strings are switched independently.
(RCDs) can be used provided the requisite regulations are complied with. The AKD-C is a 3-phase system with a B6 bridge. Therefore, RCDs which are sensitive to all currents must be used in order to detect any DC fault current.
Do not mount devices that produce magnetic fields directly beside the device. Strong mag- netic fields can directly affect internal components. Install devices which produce magnetic field with distance to the AKD-C and/or shield the magnetic fields. Kollmorgen | kdn.kollmorgen.com | February 2018...
AKD-C Installation | 8 Mechanical Installation 8.3 Mounting Example Mounting material: Four M5 hexagon socket screws to ISO 4762, 4 mm T-handle Allen key. Kollmorgen | kdn.kollmorgen.com | February 2018...
AKD-C Installation | 9 Electrical Installation 9.1 Important Notes Only professional staff who are qualified in electrical engineering are allowed to install the drive. Wires with color green with one or more yellow stripes must not be used other than for protective earth (PE) wiring.
Install the electrical system as follows: 1. Select cables in accordance with IEC 60204 (➜ # 33).) and the system topology (➜ # 56). 2. Install shielding and ground the AKD-C. Ground the mounting plate and CNC-GND of the control system. 3. Wire the device.
Never rely on hinges or mounting bolts for ground connections. Provide an elec- trical connection across the entire back surface of the AKD-C panel. Electrically-con- ductive panels such as aluminum or galvanized steel are preferred. For painted and other coated metal panels, remove all coating behind the drive.
AKD-C Installation | 9 Electrical Installation 9.3.2 Shielding connection to the device 9.3.2.1 Shield connection clamps for X12, X13, X14, X15, X16 Shield connection clamps (see accessories manual) are used for connecting cable shields for X12, X13, X14, X15, X16.
AKD-C Installation | 9 Electrical Installation 9.4 System Topology of a Decentralized Servo System 9.4.1 System limits String length: maximum 100 m total cable length per string Number of AKD-N: maximum 8 per string, total maximum 16 observe total power/current restrictions described in the Decent-...
AKD-C Installation | 9 Electrical Installation 9.5 Wiring DANGER High Voltage up to 900 V There is a danger of serious personal injury or death by electrical shock or electrical arcing. Only install and wire the equipment when it is not live, that is, when neither the electrical supply nor the 24 V auxiliary voltage nor the sup- ply voltages of any other connected equipment is switched on.
AKD-C Installation | 9 Electrical Installation 9.7 Electrical Supply Connection 9.7.1 Connection to various mains supply networks This page illustrates all the possible connection variations for different electrical supply net- works. An isolating transformer is required for 120V/240V networks to get a minimum voltage of 400V -10%.
AKD-C Installation | 9 Electrical Installation 9.7.2 Mains supply connection (X12) 9.7.2.1 Three phase connection Directly to 3-phase supply network, supply networks (➜ # 61) Fusing (such as fusible cut-outs) to be provided by the user (➜ # 31). Signal...
AKD-N drives. The 24 VDC voltage is internally split into a control supply to power the AKD-C electronics and a supply voltage to power the connected AKD-N drives in case of switched off AC mains power.
The DC bus link can be connected in parallel so that the regen power is divided between all the AKD-C that are connected to the same DC bus link circuit. Every AKD-C must have it's own power connection to mains voltage, even if the DC bus link is used.
AKD-C Installation | 9 Electrical Installation 9.8.1 Regen resistor (X14) 9.8.1.1 Internal regen resistor AKD-C has a built-in regen resistor. This internal brake circuit is active with the plugged bridge in mating connector X14 between 1 (+RBi) and 2 (-RB). 9.8.1.2 External regen resistor For technical data on the brake circuit (➜...
AKD-C Installation | 9 Electrical Installation 9.8.2 Capacitor Modules (X14) KCM modules (KOLLMORGEN Capacitor Modules) absorb kinetic energy generated by the motor when it is operating in generator mode. Normally, this energy is dissipated as waste via regen resistors. KCM modules, however, feed the energy they have stored back into the DC Bus link as and when it is required.
Discharge aids (plug-in bridge) are removed. Proceed as instructed below: 1. Switch on the line voltage after the AKD-C has finished the 24V boot process. 2. Enable the AKD and operate the motion profile that causes the brake chopper to respond.
Discharge aids (plug-in bridge) are removed. Proceed as instructed below: 1. Switch on the line voltage after the AKD-C has finished the 24V boot process. 2. The KCM-P begins the charging process at approx. 470 V DC; the LED flashes.
AKD-C Installation | 9 Electrical Installation 9.8.2.4 Discharging KCM modules The aids supplied with each KCM module (plug-in bridge/connecting cables) allows dis- charging the modules safely. When the charging LED on top of the modules flashes, the capacitors are charged. Please note, however, that the LED does not allow you to draw a definite conclusion about the state of discharge, as it is not monitored for failures.
AKD-C Installation | 9 Electrical Installation 9.9 Drive String Connection AKD-C support two strings to connect up to 16 AKD-N drives. Use IP67 grommets for leading the hybrid cable out of the cabinet. For connecting the first AKD-N to one of the DC strings the Kollmorgen cable type CCNCN1 must be used.
Protective Earth 9.9.3 Local Fieldbus (X20B, X21B) Local fieldbus connectors separate for each string enable the AKD-C to communicate with all connected AKD-N via a four line bus medium. This connector is configured with the Koll- morgen CCNCN1 cable (➜ # 33).
AKD-C Installation | 9 Electrical Installation 9.10 I/O Connection 9.10.1 I/O connectors X15 and X16 Digital I/O signals are connected to X15, STO signals are connected to X16. X15 (I/O) X16 (STO) Conn. Pin Signal Abbreviation Function Wiring Diagram Digital Output + DIGITAL-OUT+ Programmable (➜...
The Hardware Enable input and the Software Enable signal (via fieldbus or WorkBench) are serial, that means wiring of Hardware Enable is mandatory. The output stage of the AKD-N drives, which are connected to the AKD-C are enabled by applying the ENABLE signal (Terminal X15/3). Enable is possible only if the input STO- Enable 1 or 2 (valid for DC power strings 1 or 2) has a 24 V signal (➜...
The drive supplies one digital output (X15/1 to X15/2, (➜ # 73). Choose the required function in the setup software. Messages from pre-programmed functions stored in the AKD-C can be output here. A list of these pre-programmed functions can be found in the setup software. If the output is to be assigned to a pre-programmed function, then the parameter set must be saved in the AKD-C.
Connector X16 offers access to all STO (Safe Torque Off) signals of the decentral drive sys- tem powered by this AKD-C . There is one STO-Enable input and one STO-Status output for each DC Power string. All STO signals are galvanically isolated and need external 24 VDC supply (PELV/SELF).
The motion bus interface has RJ-45 con- nectors and can be used for communication with the EtherCAT master and other AKD-C. Do not connect the Ethernet line for the PC or PAC with the set up software to the motion bus interface X10/X11.
The cable can be connected/disconnected to X18 with power on. Confirm that the link LED on the AKD-C (the green LED on the RJ45 connector) and on your PC (or network switch) are both illuminated. If both lights are illuminated, then you have a good electrical con- nection.
AKD-C will assume an Automatic Private IP Address of the form 169.254.x.x. If your PC or PAC is directly connected to the AKD-C , and set to obtain an IP address auto- matically in the TCP/IP settings, a connection will be established with both devices using compatible automatic generated addresses.
If the device has been stored for more than 1 year, you must re-form the capacitors in the DC bus link circuit. Re-forming procedures are described in the Kollmorgen Developer Net- work (Forming). Additional information on setting up the equipment: Programming parameters and control loop behavior are described in the online help of the setup software.
AKD-C Installation | 10 Setup 10.2 Setup software WorkBench This chapter describes the installation of the setup software WorkBench for AKD-C and AKD-N drives. Kollmorgen offers training and familiarization courses on request. 10.2.1 Use as directed The setup software is intended to be used for altering and saving the operating parameters for the AKD series of products.
PC (oscilloscope func- tions). You can save sets of data on data media (archiving) and load them them into other AKD-C or use them for backup. You can also print out the data sets.
Connection to the Ethernet interface of the PC Connect the interface cable to an Ethernet interface on your PC or to a Switch and to the service interface X18 of the AKD-C (➜ # 78). Kollmorgen | kdn.kollmorgen.com | February 2018...
Connect a PC with the installed WorkBench setup software to connector X18. See AKD- C Installation Manual for more information. 10.3.2 Set IP address The AKD-C node address can be set with the rotary switch (➜ # 79), with the WorkBench setup software or via the fieldbus. 10.3.3 Confirm connections Switch on 24 VDC logic power for the system through the AKD-C X13 connector (mains sup- ply voltage is not needed for communications).
Once installation is complete, click the WorkBench icon to start the program. WorkBench will show a list of all the drives that it can find connected to the AKD-C. Select the AKD-C you wish to configure and then click Next.
AKD-C Installation | 10 Setup 10.4 Fault and Warning Messages When a fault occurs, the AKD-C fault relay is opened, the output stage of the connected AKD-N are switched off (motors lose all torque), or the load is dynamically braked. The spe- cific behavior depends on the type of fault.
F626 Power Board FPGA not configured. F627 Control Board Watchdog fault. F628 Data package on string 1 not received by AKD-C or AKD-N. F629 Data package on string 2 not received by AKD-C. F702, n702 Fieldbus communication lost. 10.5 Troubleshooting the AKD-C Drive problems occur for a variety of reasons, depending on the conditions in your applic- ation.
AKD-C Installation | 11 Index 11 Index Humidity in operation Storage Transport Abbreviations AKD Family Ambient Conditions I/O-Connection Ambient temperature Initial Drive Test Aux. supply 24V, interface Inputs Basic Data Digital Enable Cable and Wire Requirements Capacitor Modules Installation Conformance...
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AKD-C Installation | 11 Index Pushbutton B1 Ventilation Vibrations Re-forming 18, 81 REACH Regen circuit Regen resistor, interface Warnings Repair Wiring Response Time STO WorkBench RoHS Hardware requirements Installation Operating systems Safe Torque Off (STO) Safety Instructions General Service Interface...
AKD-C Installation | 12 Record of Document Revisions 12 Record of Document Revisions Revision Remarks A, 11/2013 First edition B, 05/2014 KCM X4 and Ready contacts added, KCM switch-on sequence, STO section updated C, 12/2014 Patents updated, typos corrected STO certified, UL listed, EAC certified, connector voltage rating corrected, fusing suggestions...
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About KOLLMORGEN Kollmorgen is a leading provider of motion systems and components for machine builders. Through world- class knowledge in motion, industry-leading quality and deep expertise in linking and integrating standard and custom products, Kollmorgen delivers breakthrough solutions that are unmatched in performance, reliability and ease-of-use, giving machine builders an irrefutable marketplace advantage.
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