PLEXPACK MPS6100-M Operation Manual
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PLEXPACK MPS6100-M Operation Manual

Mps 6100 series. non-validatable series continuous band heat sealer
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MPS6100-M
Non-Validatable Series
Continuous Band Heat Sealer
Product Documentation
Model Number:
_______________________________________________________________
Serial Number:
_______________________________________________________________
PLEXPACK CORP. 1160 Birchmount Rd. Unit 2, Toronto, Ontario. M1P 2B8
Tel: 416-291-8085, Toll Free: 1-800-265-1775, Fax: 416-298-4328
Email: info@plexpack.com
Website: www.plexpack.com

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Summary of Contents for PLEXPACK MPS6100-M

  • Page 1 MPS6100-M Non-Validatable Series Continuous Band Heat Sealer Product Documentation Model Number: _______________________________________________________________ Serial Number: _______________________________________________________________ PLEXPACK CORP. 1160 Birchmount Rd. Unit 2, Toronto, Ontario. M1P 2B8 Tel: 416-291-8085, Toll Free: 1-800-265-1775, Fax: 416-298-4328 Email: info@plexpack.com Website: www.plexpack.com...
  • Page 2  Operator Manual  Maintenance Manual  Spare Parts List  Appendix A – MPS6100-M 120V Assemblies Appendix B – MPS6100-M 240V Assemblies Appendix C - MPS6100-M Electrical Schematic Appendix D – MPS6000-M Seal Section Pin Out ORIGINAL Page ii...
  • Page 3 Plexpack Corporation 1160 Bircmount Road, Unit 2 Toronto, Ontario, M1P 2B8, Canada Tel: +1-416-291-8085 Fax: +1-416-291-4328 www.plexpack.com EC – Declaration of Conformity In accordance with Directive 2004/108/EC This is to declare that the Equipment: Emplex MPS Sealer Model Series: MPS 6xxx (x will be any number, 0-9) is in conformity with the provisions of the Directive 2004/108/EC for electromagnetic emissions compatibility.
  • Page 4 Plexpack Corporation 1160 Bircmount Road, Unit 2 Toronto, Ontario, M1P 2B8, Canada Tel: +1-416-291-8085 Fax: +1-416-291-4328 www.plexpack.com EC – Declaration of Conformity In accordance with Directive 98/37/EC and/or 2006/42/EC This is to declare that the Equipment: Emplex MPS Sealer Model Series:...
  • Page 5 Declaration of Noise Emission ® The Plexpack Corp. Model EMPLEX 6XXX Bag Sealer, where “X” may be any number 0-9, noise emission levels per ISO EN 11202 are as follows: Work place noise level – Idle/Ambient 57.4 dB (A) Work place noise level (Work Cycle) 61.5 dB (A)
  • Page 6 MPS6100-M ISO SAFETY SYMBOLS – DEFINED Caution - General • Do not operate machine until instruction manual has been read. • Be sure machine is connected to building electrical safety ground. • Be sure to disconnect the power before performing machine maintenance •...
  • Page 7 MPS6100-M Caution – Stability Hazard • This stand is not meant to be mounted in anyway other than specified. • The stand is designed to support the equipment in the way shown within the manual. • Modifications or use other than specified may result in equipment damage and personal injury.
  • Page 8 MPS6100-M Prohibited • Do not use non approved lubricants on the machine as it can result in damage to the machine and void the warranty. Prohibited • Do not attempt to stand or lean on the stand in anyway. • Equipment damage and personal injury may occur.
  • Page 9 MPS6100-M ISO SAFETY SYMBOLS – LOCATION ORIGINAL Page ix...
  • Page 10 MPS6100-M OPERATION MANUAL MPS6100-M OPERATION MANUAL ORIGINAL Page x...

  • Page 11: Table Of Contents

    MPS6100-M OPERATION MANUAL CONTENTS Precaution Machine Name Plate Authorized Representative Fuse Chart Introduction General Description Specifications Conformity Machine Parts Diagram Control Box Features Stand Features Dimensional Diagram Unpacking & Assembly Uncrating the MPS 6100 Series Assembling the MPS 6100 Series...
  • Page 12 1160 Birchmount Road, Unit 2. Toronto, Ontario M1P 2B8 Canada • The directives in this document are in accordance with the design and construction of the unit at the time it was released by the Plexpack production facility. ORIGINAL INSTRUCTIONS Page 1...
  • Page 13 MACHINE NAMEPLATE The nameplate shown below is attached to the back of the control box and contains the information needed when contacting Plexpack technical support. AUTHORIZED EU REPRESENTATIVE The plate shown below is attached on the back of the control box and contains information regarding the location of the authorized representative who holds a copy of the technical file required for CE conformity.

  • Page 14: Specifications

    MPS6100-M OPERATION MANUAL INTRODUCTION GENERAL DESCRIPTION The MPS 6100 series machines are non-validatable continuous band sealers for the sealing of any heat sealable bag or pouch. The MPS Series utilizes variable speed and pressure, constant cooling and digital heat control for quality sealing. Configuration of the sealer can be set for either horizontal or vertical use.

  • Page 15: Conformity

    MPS6100-M OPERATION MANUAL CONFORMITY Directive Number LOW VOLTAGE 2006/95/EC MACHINERY SAFETY 2006/42/EC 2004/108/EEC RoHS 2002/95/EC WEEE 2002/96/EC amended by 2003/108/EC MACHINE PARTS DIAGRAM Control Box Motor Stand In-feed Rail Sealing Section FIGURE - 1 ORIGINAL INSTRUCTIONS Page 4...

  • Page 16: Control Box Features

    MPS6100-M OPERATION MANUAL CONTROL BOX FEATURES Encoder Port Speed Controller Motor Port Temperature Controller Printer/Embosser Port Power Off Cool Down Power Cord Power On FIGURE – 2-1 Power Cord Socket Conveyer Motor Port Conveyer Encoder Port FIGURE – 2-2 ORIGINAL INSTRUCTIONS...

  • Page 17: Stand Features

    MPS6100-M OPERATION MANUAL STAND FEATURES Height Adjustment Stand Stem Stand Base Leveling Adjustment Mounting screws (On Bottom) FIGURE - 3 DIMENSIONAL DIAGRAM FIGURE - 4 ORIGINAL INSTRUCTIONS Page 6...

  • Page 18: Unpacking & Assembly

    MPS6100-M OPERATION MANUAL UNPACKING AND ASSEMBLY To reduce any risk of damage during shipping, the MPS 6100 series models are securely packed in three separate sections that need to be assembled. The three sections are the sealing section (consisting of the head and rails), the stand stem, and the stand base.

  • Page 19: Operation

    MPS6100-M OPERATION MANUAL 4) Next, the sealing head (control box and rails) must be attached to the stand. Simply place the upper two support knobs on either side of the control box into the upper slots on the stand. Next, gently swing the sealing section down into place. The sealing section will be attached as in Figure #5.
  • Page 20 MPS6100-M OPERATION MANUAL CAUTION: This assembly weighs in total over 28 kilograms, please use a minimum of two people to remove this from the box and to mount in its final position. 2) Remove the second layer of wrap and foam to uncover the product shelf ASSEMBLING THE MPS 6140 OPTIONAL PRODUCT SHELF 1) To assemble the product shelf, the mounting blocks must be attached first.

  • Page 21: Getting Started

    MPS6100-M OPERATION MANUAL OPERATION GETTING STARTED 1) If the MPS 6100 series has been shipped without a power cord it is the responsibility of the owner to source and purchase a compatible power cord based on the criteria provided below.
  • Page 22 MPS6100-M OPERATION MANUAL 3) Before you can begin sealing your product, it is important to follow the steps below. 4) Adjust the MPS-6100 to accommodate proper bag position (refer to section 3.2). 5) Set the three sealing variables: temperature, speed and pressure (refer to sections 3.3, 3.4 and 3.5 respectively).

  • Page 23: Adjusting The Head Height

    MPS6100-M OPERATION MANUAL FIGURE - 8 ADJUSTING THE HEAD HEIGHT The sealing head height is easily adjusted via the crank mechanism on the stand. To increase the head height, rotate the wheel on top of the stand. See Figure #3 for location of the hand wheel on the stand.
  • Page 24 MPS6100-M OPERATION MANUAL 4) The Down key – Move the set point value down. 5) The Process Value display - the current temperature at which the machine is running. 6) The Set Value display - the temperature that has been selected for operation.

  • Page 25: Setting The Seal Speed

    See Figure #2 for location of the speed controller. The digital display on the speed control is set to read in meters per minute. Be sure to record both speed and temperature settings for future reference. If you experience difficulties in obtaining an optimum seal, contact Plexpack Technical Support for assistance. Enter Current Speed...

  • Page 26: Proper Bag Feeding

    MPS6100-M OPERATION MANUAL PROPER BAG FEEDING Feed the leading edge of the bag into the machine and lightly hold onto the trailing edge of the bag to avoid any bunching or creasing of the material. A notch located on the in- feed rail guide indicates the minimum height of the top of the bag when fed into the rails.

  • Page 27: Bag Support Capability

    MPS6100-M OPERATION MANUAL BAG SUPPORT CAPABILITY Product conveying belts hold the bag in position during the sealing process. The amount of weight capable of being supported by the conveying belts is directly proportional to the width and the thickness of the bag containing the product. The machine in-feed section is designed to support the bag as it runs through the sealer.

  • Page 28: Standing On The Machine

    MPS6100-M OPERATION MANUAL USE OF NON APPROVED LUBRICANTS The MPS 6100 comes from the factory containing specific lubricants on two separate parts of the machine the gear box and the product conveying belts contained within the in-feed rail assembly. Please use lubricants which meet or exceed the specifications of the factory installed lubricants shown in table 2 below.

  • Page 29: Sealing Over Filled Bags

    MPS6100-M OPERATION MANUAL SEALING OVER FILLED BAGS The MPS 6300 is not designed to have over filled bags or obstruct objects fed through the conveying or sealing sections of the machine. The product in the bag being sealed must remain below the in-feed rail at all times. Only have the bag itself should be fed through, failure to comply will result in damage to the machine and a void warranty.

  • Page 30: Cleaning The Machine

    MPS6100-M OPERATION MANUAL mechanical components contained within. Gently spraying compressed air is another means of eliminating dirt from the machine’s interior. CAUTION: All spills located on the floor directly in the operators foot print must also be immediately cleaned to prevent people from slipping and falling while operating the machine.

  • Page 31: Maintenance

    MPS6100-M OPERATION MANUAL RECYCLING OF MACHINE The Waste Electrical and Electronic Equipment (WEEE) Directive is a European law, which came into effect in the UK on July 1st 2007. It's designed to reduce the amount of WEEE going into landfills. This means that all manufacturers will be responsible for the disposal of old electrical goods in an environment friendly way.
  • Page 32 MPS6100-M MAINTENANCE MANUAL MPS6100-M MAINTENANCE MANUAL ORIGINAL Page xii...
  • Page 33 MPS6100-M MAINTENANCE MANUAL CONTENTS Precaution General Procedures De-energizing and Lockout Procedure Heating Bar Cooling Time Opening the Control Box Lowering the In-Feed Rails Raising the In-Feed Rails Adjusting the Seal and Cooling Bar Pressure Maintenance Replacing Teflon Bands (MPS6100-CE) Replacing Teflon Bands (MPS6140-CE)
  • Page 34 1160 Birchmount Road, Unit 2. Toronto, Ontario M1P 2B8 Canada • The directives in this document are in accordance with the design and construction of the unit at the time it was released by the Plexpack production facility. ORIGINAL INSTRUCTIONS Page 1...
  • Page 35 MPS6100-M MAINTENANCE MANUAL GENERAL PROCEDURES DE-ENERGIZING AND LOCKOUT PROCEDURE CAUTION: Risk of electrical shock if the machine has not been properly de-energized and locked out prior to performing maintenance procedures. 1) First the machine must be powered off using the main power switch on the front of the control box.
  • Page 36 MPS6100-M MAINTENANCE MANUAL TIME TEMPERATURE (minutes) (°C) TABLE - 1 OPENING THE CONTROL BOX The control box must be opened to perform certain maintenance procedures. This procedure must always be followed in order to reduce the risk of injury to the service technician.
  • Page 37 MPS6100-M MAINTENANCE MANUAL LOWERING THE IN-FEED RAILS The in-feed rails containing the product conveying belts must be lowered to perform certain maintenance procedures on the machine. This procedure must be followed in order to prevent damage to the machine and injury to the service technician. The rails of the MPS6100 may only be lowered while the machine is in a de-energized locked out state, follow procedure 1.1.
  • Page 38 MPS6100-M MAINTENANCE MANUAL RAISING THE IN-FEED RAILS If the in-feed rails have been lowered to perform maintenance it will be necessary to raise them once finished. Simply reverse the procedure shown in section 1.5 to raise the rails back into position. If the drive pulleys or gears have rotated while the in-feed rails have been lowered it will be necessary to raise the rails while the machine is running at a very low speed.
  • Page 39 MPS6100-M MAINTENANCE MANUAL 1) The machine must first be locked out, follow procedure 1.1 2) There is exposure to hot surfaces if the machine is not cooled down properly, please follow procedure 1.2 3) The rail must be lowered, follow section 1.4.
  • Page 40 2. Adjustable Wrench REPLACING TEFLON BANDS (MPS6100) Plexpack Teflon bands are available on a 24-hour turn-around basis. Contact your dealer or the Plexpack service group at +1-416-291-8085 1) It is necessary to follow the lockout procedure 1.1, and be aware of section 1.2 which states the cooling times of the sealing bars before continuing.
  • Page 41 MPS6100-M MAINTENANCE MANUAL FIGURE - 4 Tension Knobs 6) The cooling and sealing bar pressure will also need to be released follow procedure 1.6 and figure 3 for details. 7) Remove the old bands and clear any band fragments that may be present. This is also an ideal time to clean the seal bars, refer to section 3.2 for information.
  • Page 42 MPS6100-M MAINTENANCE MANUAL Pressure Plates Heating Bars Cooling FIGURE - 5 Slide the bands up the pulleys on both ends and try to centre them on the pulleys and on the sealing/cooling bars. 10) Raise the rails by following the procedure in section 1.6 Do not over-tension.
  • Page 43 MPS6100-M MAINTENANCE MANUAL CAUTION: The sealing bars are extremely hot when machine is running—be sure to allow bars to cool to avoid personal injury. 2) Next, you will need to remove the guarding. The guarding is removed by loosening the two boltss shown in Figure #6.
  • Page 44 MPS6100-M MAINTENANCE MANUAL Do not over-tighten. Tension the bands by turning the tension knobs clockwise. Adjustment of the bands is critical—if the bands are too tight, they may break. REMOVING PRODUCT CONVEYING BELTS 1) It is necessary to follow the lockout procedure 1.1, and be aware of section 1.2 which states the cooling times of the sealing bars before continuing.
  • Page 45 MPS6100-M MAINTENANCE MANUAL The belt can now be removed by unwinding it from the drive pulley section, and un- wrapping it from both tension pulleys. Bridges Tension Pulleys FIGURE - 8 INSTALLING PRODUCT CONVEYING BELTS 1) At this point it is assumed that you have already completed the procedure in section 2.3.
  • Page 46 MPS6100-M MAINTENANCE MANUAL the machine is started so you only need apply in one area. This will prevent the belts from flaking and will help extend the life of the belt. Next, as one person is supporting the rails in the original upright sealing position, the other person needs to insert &...
  • Page 47 MPS6100-M MAINTENANCE MANUAL TROUBLE SHOOTING GUIDE Probable Cause Cure Reference Fault 1.1 Power is not getting to 1.1.1 Machine will not run Make sure machine is Section 2.1 when on/off switch the machine plugged in 1.1.2 appears to be on Check power switch to Section 2.1...
  • Page 48 MPS6100-M SPARE PARTS LIST MPS6100-M RECOMMENDED SPARE PARTS LIST Part Number Description Recommend Qty. 1P5299 HEATER CONTROL RELAY 1P1250 TEFLON BAND 6 MIL 3Q0272M TEFLON BELT DRIVE ROLLER 2Q0016 TEFLON BELT TENSION PULLEY 1Q0271 FLOAT FOR TEFLON BELT DRIVE ROLLER...
  • Page 49 MPS6100-M SPARE PARTS LIST Optional Bag Top Trimmer Parts 1P0096 TRIMMER BLADE 1Q0399M TRIMMER BLADE LEFT HAND THREAD SCREW 1Q0483 TRIMMER BACK-UP ROLLER 1P0196 TRIMMER BELT 140XL037 1P0197 TRIMMER BELT 150XL037 1P1083 TRIMMER BELT 180XL037 Option Emboss Coder Parts 2E0009M...
  • Page 53 +/- .015 +/- .015 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E X.XX +/- .010 X.XXX +/- .005 TITLE ANGLES 5° MPS6100-M DEBURR & BREAK SHARP EDGES NON VAL. BAG SEALER - 120V MODEL MPS6100-M THIRD ANGLE PROJECTION MATERIAL MAT'L P/N LENGTH: DATE A.M.
  • Page 54 +/- .015 +/- .015 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E X.XX +/- .010 X.XXX +/- .005 TITLE ANGLES 5° MPS6100-M DEBURR & BREAK SHARP EDGES NON VAL. BAG SEALER - 120V MODEL MPS6100-M THIRD ANGLE PROJECTION MATERIAL MAT'L P/N LENGTH: DATE A.M.
  • Page 55 +/- .015 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015 X.XX +/- .010 X.XXX +/- .005 TITLE ANGLES 5° MPS6100-M DEBURR & BREAK SHARP EDGES NON VAL. BAG SEALER - 240V MPS6100-M MODEL THIRD ANGLE PROJECTION MATERIAL LENGTH: DATE...
  • Page 56 +/- .015 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015 X.XX +/- .010 X.XXX +/- .005 TITLE ANGLES 5° MPS6100-M DEBURR & BREAK SHARP EDGES NON VAL. BAG SEALER - 240V MPS6100-M MODEL THIRD ANGLE PROJECTION MATERIAL LENGTH: DATE...
  • Page 57 CONTROL BOX SIDE PLATE, LEFT 1Q1001 CONTROL BOX SIDE PLATE, RIGHT 1Q1002 NON-VAL. FRONT COVER 1Q1006 FILLER PIECE 1Q1057 LABEL - MPS6100-M FRONT COVER 1Q1060 INTERNAL PANEL 1QS759 NON-VALIDATABLE DIN RAIL ASSEMBLY 2Q0041M CONTROL BOX MAIN SPACER 2Q0042M HINGE MOUNTING BAR...
  • Page 58 CONTROL BOX SIDE PLATE, LEFT 1Q1001 CONTROL BOX SIDE PLATE, RIGHT 1Q1002 NON-VAL. FRONT COVER 1Q1006 FILLER PIECE 1Q1057 LABEL - MPS6100-M FRONT COVER 1Q1060 INTERNAL PANEL 1QS759 NON-VALIDATABLE DIN RAIL ASSEMBLY 2Q0041M CONTROL BOX MAIN SPACER 2Q0042M HINGE MOUNTING BAR...
  • Page 59 COOLING BAR SPACER, 0.551 LONG 1Q1021 BAG GUIDE - RH 1Q1022 BAG GUIDE - LH 1QS754 ROLLER ASSY SS 2Q0135M HEATING BAR x 5" LG PLEXPACK AS400 ROUTING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DEPT RESOURCE TOLERANCES: .015 CNC LATHE +/- .015...
  • Page 60 BAG GUIDE - LH 2Q0135M HEATING BAR, 5 IN 1QS754 ROLLER ASSY SS UNLESS OTHERWISE SPECIFIED AS400 ROUTING DIMENSIONS ARE IN INCHES PLEXPACK DEPT RESOURCE TOLERANCES: .015 CNC LATHE +/- .015 CNC MILL 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015...
  • Page 61 INFEED SNUB ROLLER ASSY 27.3 28.1 1P0044 RADIAL BALL BEARING, SR6 28.2 1P0570 RETAINING RING 28.3 1Q0052 INFEED STUB ROLLER SHAFT PLEXPACK 28.4 2Q0068 SNUB ROLLER AS400 ROUTING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DEPT RESOURCE 4QS005M INFEED TENSION PULLEY ASSY TOLERANCES: .015...
  • Page 62 SPACER 1.35 1Q1053 SLIDING SPACER 0.95 2Q0026M TIMING PULLEY (1P1054 MODIFIED) 16.78 M009134 INFEED CONVEYOR ADJ. WHEEL 32.17 PLEXPACK AS400 ROUTING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DEPT RESOURCE TOLERANCES: .015 CNC LATHE +/- .015 CNC MILL 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015...
  • Page 63 1QA453 395mm 1480mm PLEXPACK AS400 ROUTING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DEPT RESOURCE TOLERANCES: .015 CNC LATHE +/- .015 CNC MILL 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015 CLEAN X.XX +/- .010 DEBURR X.XXX +/- .005...
  • Page 64 SPUR GEAR (IP1053 MODIFIED) 2Q0023 GEARING HOUSING COVER 2Q0024M GEAR HOUSING 2Q0025M TIMING PULLEY 2Q0026M TIMING PULLEY (1P1054 MODIFIED) PLEXPACK DRIVE PULLEY SHAFT 2Q0276 UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES 4Q0022 TIMING BELT COVER TOLERANCES: 4Q0028M MOTOR MOUNTING PLATE, R-L & L-R AL-6161-PL .015...
  • Page 65 4QA005M 15/16 11 3/4 3/16 VIEW A-A 1 1/2 PLEXPACK UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: .015 +/- .015 www.plexpack.com +/- .015 X.XX +/- .010 X.XXX +/- .005 TITLE ANGLES 5° DRIVE ASSEMBLY DEBURR & BREAK SHARP EDGES...
  • Page 66 16.1 1P1075 GEARMOTOR 1/8HP 180V AS400 ROUTING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DEPT RESOURCE 16.2 1P1167 PLEXPACK LABEL TOLERANCES: .015 CNC LATHE 16.3 1P5332 PIN CONTACT +/- .015 CNC MILL 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015 CLEAN 16.4...
  • Page 67 4QA008M 61/64" 11 3/4" 3/16" VIEW A-A 1 1/2" PLEXPACK AS400 ROUTING UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES DEPT RESOURCE TOLERANCES: .015 CNC LATHE +/- .015 CNC MILL 2045 MIDLAND AVE., TORONTO, ONT. M1P 32E +/- .015 CLEAN X.XX +/- .010...
  • Page 68 BASE GUIDE 3Q0501 GUIDE CAP 4Q0018M TEFLON BELT TENSION PULLEY MOUNTING PLATE 2Q0016 TEFLON BELT TENSION PULLEY 1P0044 RADIAL BALL BEARING, SR6 PLEXPACK UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: .015 +/- .015 www.plexpack.com +/- .015 X.XX +/- .010 X.XXX...
  • Page 69 4QA059M 11/16 11 3/4 5 1/4 5 7/8 PLEXPACK UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES: .015 +/- .015 www.plexpack.com 5 7/16 +/- .015 X.XX +/- .010 X.XXX +/- .005 TITLE ANGLES 5° TENSIONER ASSEMBLY DEBURR & BREAK SHARP EDGES...

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