1. Manuals
  2. Brands
  3. Combustion Research Manuals
  4. Heater
  5. Reflect-O-Ray EDS-4DI
  6. Installation, operating, maintenance and parts manual

Combustion Research Reflect-O-Ray EDS-4DI Installation, Operating, Maintenance And Parts Manual

Fas fired, low intensity infrared vacuum. vented infrared heating system
Hide thumbs
Table of Contents

Advertisement

Quick Links

FOR YOU SAFTEY
If you smell gas:
Open windows
1.
DO NOT try to light any appliance.
2.
DO NOT use electrical switches.
3.
DO NOT use any telephone in your
4.
building.
Leave the building.
5.
Immediately call your local gas
6.
supplier after leaving the building.
Follow gas supplier's instructions.
If you cannot reach your gas
7.
supplier, call the Fire Department.
WARNING
!
Fire Hazard
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Some objects will catch fire or explode
when placed near this heater.
Failure to follow these instructions can
result in death, injury or property
damage.
!
Read and understand these installation,
operating and maintenance instructions
thoroughly before installing or servicing
this equipment. Only trained, qualified gas
installation and service personnel may
install or service this equipment.
Please take time to read and understand these
instructions prior to any installation. Installer must
give a copy of this manual to the owner.
Keep this manual in a safe place in order to provide
your serviceman with the necessary information.
Combustion Research Corp.
2516 Leach Rd.
Rochester Hills, MI 48309-3555
Telephone: 248.852.3611
Fax: 248.852.9165
www.combustionresearch.com
Issue Date: 8/30/2005
COMBUSTION RESEARCH CORPORATION
Gas fired, Low Intensity Infrared Vacuum
WARNING
Installer
Owner
Revision Date: 6/24/2008
EDS & EHS 4
Vented Infrared Heating Systems
Installation, Operating, Maintenance
Rev. 6a
and Parts Manual
TM
Bulletin R050830
TM

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Reflect-O-Ray EDS-4DI and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Combustion Research Reflect-O-Ray EDS-4DI

Summary of Contents for Combustion Research Reflect-O-Ray EDS-4DI

  • Page 1 COMBUSTION RESEARCH CORPORATION FOR YOU SAFTEY If you smell gas: Open windows EDS & EHS 4 DO NOT try to light any appliance. DO NOT use electrical switches. DO NOT use any telephone in your building. Gas fired, Low Intensity Infrared Vacuum Leave the building.
  • Page 2 Combustion Research Corporation Page 1...
  • Page 3 All rights reserved. No part of this work covered by the copyrights hereon in may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without written permission of COMBUSTION RESEARCH CORPORATION, Inc. Page 2...
  • Page 4 ® Reflect-O-Ray EDS-4DI & EHS-4DI Installation, Operation & Service This Page Intentionally Left Blank Combustion Research Corporation Page 3...

  • Page 5: Warning Symbols

    Claims for damaged material, or shortages that were not engine enclosure, whichever is highest from the floor. evident upon receipt of shipment must be reported to carrier and Combustion Research Corporation Sales 2. In other sections of aircraft hangers, such as shops or Representatives within 72 hours.
  • Page 6 Consult local Provide approved heat radiation shielding or Building Inspectors, Fire Marshals, or the local applicable barriers if needed. Refer to the National Fuel Gas Combustion Research Corporation representative for Code for guidance. guidance. Provide access for general servicing; provide easy access for complete removal of burner and blower.

  • Page 7: Installation Notes

    80,000 55,000 08085.NG/LP.DI 85,000 57,000 08090.NG/LP.DI 90,000 62,000 08095.NG/LP.DI 95,000 65,000 08100.NG/LP.DI 100,000 70,000 08105.NG/LP.DI 105,000 73,000 08110.NG/LP.DI 110,000 76,000 08115.NG/LP.DI 115,000 79,000 08120.NG/LP.DI 120,000 83,000 08125.NG/LP.DI 125,000 86,000 08130.NG/LP.DI 130,000 90,000 08135.NG/LP.DI 135,000 93,000 Combustion Research Corporation Page 3...

  • Page 8: Vacuum Exhauster Selection

    NOTE: The layout of the radiant tube system will have an effect on the total system BTU input per vacuum exhauster. Consult with the factory or your representative if there are questions on how to layout a system or if any deviations to the layout need to be made. Page 4 Combustion Research Corporation...

  • Page 9: Clearance To Combustibles

    08205 - 08225 08230 - 08250 08040 – 08175 “B &D” Clearances can be reduced by 50% 25’ downstream of burner 08180 – 08250 “B &D” Clearances can be reduced by 50% 35’ downstream of burner Combustion Research Corporation Page 5...
  • Page 10 08205 - 08225 08230 - 08250 08040 – 08175 “B,C &D” Clearances can be reduced by 50% 25’ downstream of burner 08180 – 08250 “B,C &D” Clearances can be reduced by 50% 35’ downstream of burner Page 6 Combustion Research Corporation...
  • Page 11 Reflector. Distance Measured Installed As Shown From Edge of Radiant Tube 08040 – 08060 8” 12” 08065 – 08100 12” 18” 08105 - 08175 18” 27” 08180 – 08250 25” 36” UN-VENTED CLEARANCE 18” 18” Combustion Research Corporation Page 7...

  • Page 12: Clearance To Combustibles

    VACUUM EXHAUSTER BY CHAIN - USE THREADED ROD, ANGLE IRON, ETC. Burner Tube End View If chain is not supplied by Combustion Research Corporation, furnish a chain with a minimum 90 lb. workload (trade size #3 or larger). CAUTION: This infrared tube system will expand and contract upon each call for heat and allowances must be made to accommodate this expansion.
  • Page 13 118" 5" 58" 0404.AS.16 – Aluminized Tube 180k to 250k High Fire Inputs Hanger Hanger Hanger Hanger Hanger Support Hanger 59" 59" 118" 5" 59" 59" 59" 0404.AT.16 – Alumatherm Tube 0404.AS.16 – Aluminized Tube Combustion Research Corporation Page 9...

  • Page 14: Suspension Methods

    Turn Buckle with JAM nuts or wire to prevent unwinding Chain Concrete Wood Beam Beam Eye Bolt Screw with Washer and Suitable Expansion Locknut Anchor Chain Chain All ”S” Hooks MUST Be Manually Closed By Installer Page 10 Combustion Research Corporation...
  • Page 15 Punch or drill a small hole in the reflector near the hanger. Insert 14 Ga. wire through the hole and encircle the hanger. Twist ends together while maintaining a loose loop. “Hog Rings” may also be used. Combustion Research Corporation Page 11...

  • Page 16: Reflector Installation

    Angle - 45° specific area rather than straight down. Two options are available to accomplish this, 1) install side shields or 2) angle mount the reflector. Page 12 Combustion Research Corporation...
  • Page 17 "Tee" In Place For "X" fittings (PN 0404.AS.X) use the same technique Expansion shown, cutting and another relief hole on the opposite side Joint of the reflector and installing a second reflector tee. Expansion Joint Burner Combustion Research Corporation Page 13...

  • Page 18: Damper Types

    Burner Flow 0441.00 DAMPER ASSEMBLY Install Handle On Side Or Bottom Of Tube (Position locating holes as shown) NOTE: The 0441.00 damper assembly is used with single burner systems and when DAMPER TEE'S are not practical. Page 14 Combustion Research Corporation...

  • Page 19: Decorative Grille Installation

    Accommodate Tube & Reflector Hangers Reflector and Radiant tube Decorative Grille Side Shield (10’ Long) P.N. 0369.11 Decorative Grille "T" Bar Heat Shield Suspended Ceiling 2 ft. (60 cm) Wide P.N. 0369.21 "T" Bar Framing Combustion Research Corporation Page 15...

  • Page 20: Fire Hazard

    No. 54 for the United States and the CAN/CGA B149 guidance. (current standard) for Canada. 6" - "L" V ent 6" - "L" Vent - Use only all steel construction Install Reflector Install Reflector End Cap End Cap Reflector Reflector Min. 18" Min. 18" Page 16 Combustion Research Corporation...

  • Page 21: Gas Supply

    DO NOT try to "stretch" the span by having severe angles on the chain. Rather build a bridge between the existing building structure using angle Combustion Research Corporation Page 17...

  • Page 22: Gas Supply

    15,080 12,330 10,620 122,900 86,900 71,000 61,400 55,000 50,200 43,450 38,600 27,500 22,570 19,400 201,000 142,700 115,000 100,300 89,800 82,100 71,800 63,000 44,900 36,700 31,590 418,000 295,000 240,800 208,500 186,800 170,800 148,000 131,200 93,400 73,400 65,600 Page 18 Combustion Research Corporation...
  • Page 23 FITTINGS OF THE FLEXIBLE GAS CONNECTOR strict accordance to the instructions. United States - Use only the stainless steel flexible gas connector as supplied by Combustion Research Corporation. Canada – Use approved gas connector as outlined in B149 Codes; Type 1, minimum 36” long. See chart below for sizing.

  • Page 24: Combustion Air

    1810.VT.600 & 0614.00 may also be used. When used as an elbow, form flex into a "SOFT" sweeping elbow Burner as sembly Galvanized sheet metal TEE and cap by installer. DO NOT USE AN ELBOW Page 20 Combustion Research Corporation...

  • Page 25: Vacuum Exhausters

    NOTE - Motor substitutions can occur, always refer to the motor manufacturer nameplate for electrical information and wiring instructions. Housings and inlets made with stainless steel are also available – the last two-digit designation will be SS. Combustion Research Corporation Page 21...

  • Page 26: Vacuum Exhausters

    NOTE - Motor substitutions can occur, always refer to the motor manufacturer nameplate for electrical information and wiring instructions. Housings and inlets for 0101 vacuum exhauster made with stainless steel are also available – the last two-digit designation will be SS. Page 22 Combustion Research Corporation...
  • Page 27 PN - 0434.SS Flex & Clamps PN - 0434.SS Flex & Clamps PN - 0407.AS - TEE PN - 0407.AS - TEE Vacuum Exhauster Secure with sheet Vacuum Exhauster Secure with sheet metal screws metal screws Combustion Research Corporation Page 23...

  • Page 28: Venting

    The footage of horizontal vent pipe should be calculated provided with stainless steel bird screen as standard when into the maximum system footage as outlined in the furnished by Combustion Research Corporation. charts on page 3 & 4. Vertical discharge must be arranged as shown on page 26.

  • Page 29: Venting

    Min. 2" isolators. Max. 12" For combustible walls a minimum of 2" clearance around exhaust duct is required. If necessary installer shall fabricate exterior wall flashing (Min. 16 ga. galvinized steel construction) Combustion Research Corporation Page 25...
  • Page 30 Use "B" vent for wall penetration. Approved vent cap Min. 2' (61 cm) PN - 0406.AS 90° Elbow (If Used) PN - 0434.SS Exhaust Flex Vacuum Exhauster Square to round adapter Minimum 6" dia. vent, Tee & cap. Page 26 Combustion Research Corporation...
  • Page 31 WEATHER COVER MUST COME TO INSTALL BIRD SCREEN BOTTOM OF MOTOR IN OUTLET WALL MOUNTING BRACKET ASSEMBLY BY INSTALLER INSTALL 0434.SS FLEX ON THE INSIDE OF THE BUILDING – USE RADIANT TUBE FOR WALL PENITRATION. Combustion Research Corporation Page 27...
  • Page 32 These requirements are intended to prevent overheating and take no account of the length of wire. Most problems have been caused by voltage drop due to long runs, or low voltage furnished by the utility. Page 28 Combustion Research Corporation...
  • Page 33 ALTERATION, SERVICE OR MAINTENANCE CAUSE DEATH, SEVERE INJURY AND/OR PROPERTY DAMAGE. The thermostat must control both the Vacuum Exhauster and Burner(s). Refer to the electrical wiring section of this manual. Consult the factory for alternate voltage requirements. Combustion Research Corporation Page 29...
  • Page 34 ® Reflect-O-Ray EDS-4DI & EHS-4DI Installation, Operation & Service CONTROL PANEL ® Internal wiring schematic for system control panel for Reflect-O-Ray EDS-4DI & EHS-4DI Systems Page 30 Combustion Research Corporation...
  • Page 35 (MOUNT NEAR THE VACUUM EXHAUSTER) 24V ZONE INPUT 24V – STAGE 2 TRANSFORMER (HIGH FIRE) FIELD SUPPLIED 24V – STAGE 1 (LOW FIRE) 120V COMMON THIS WIRE IS REQUIRED FOR THERMOSTATS THAT REQUIRE A CONSTANT POWER SOURCE Combustion Research Corporation Page 31...
  • Page 36 ® Reflect-O-Ray EDS-4DI & EHS-4DI Installation, Operation & Service BURNER INTERNAL WIRING ® Internal Wiring Diagram for Reflect-O-Ray EDS 4DI & EHS 4DI Systems Fenwall Ignition Control (Point to Point Diagram) Page 32 Combustion Research Corporation...
  • Page 37 ® Reflect-O-Ray EDS-4DI & EHS-4DI Installation, Operation & Service BURNER INTERNAL WIRING DIAGRAM ® Internal Wiring Diagram for Reflect-O-Ray EDS 4DI & EHS 4DI Systems Fenwall Ignition Control (Ladder Diagram) Combustion Research Corporation Page 33...
  • Page 38 1/8" NPT (3.2mm) High Pressure (HI) 1/8" NPT (3.2mm) Manifold Adjustment Manifold Pressure Tap (Under Cap) 3.5” W.C. 10.0” W.C. Natural Gas Propane Gas • Pressure Equivalents 1 in. W.C. = 0.58 oz/sq. in. or 2.49 millibars Page 34 Combustion Research Corporation...

  • Page 39: Burner Setup

    Remove Cap And Attach Remove Cap And Water Manometer Tube Attach Water Manometer Tube NOTE: 0.6” to 0.7” W.C. The System MUST operate in HIGH FIRE mode for 20 minutes before adjusting and setting vacuum. Combustion Research Corporation Page 35...

  • Page 40: Sequence Of Operation

    BEFORE BURNER SYSTEM STARTUP position and tag to prevent unexpected application of power. 1. System has been installed to Combustion Research 4. Care must be taken when touching the exterior of an Corporation recommendations in Installation Manual operating motor. It may be hot enough to be painful or and nameplate data.
  • Page 41 ANSI/NFPA 88A-current standard for USA and will be dried up in the pipe and discharged through the CAN 1-B149 .or .2 for Canada. Units installed in fan. This results in a slight spitting of this moisture out Combustion Research Corporation Page 37...
  • Page 42 DEAD MODE: The burner power supply has been interrupted. (Trouble shooting checks: Thermostat setting, circuit breaker/fuse, power disconnect switch, loose wires) 2. START-UP MODE: When the thermostat closes, power light energizes, airflow light energizes and burner light energizes after flame is proven. Page 38 Combustion Research Corporation...
  • Page 43 Look for any deterioration in the housing assembly. 7. Remove gas jet, inspect for possible obstruction or Replace or repair. incorrect orifice size. 8. Disconnect power and check terminals to be sure that there are no loose spade connections or broken wires. Combustion Research Corporation Page 39...
  • Page 44 5. The gas control must be replaced in case of any terminals at gas control. physical damage, tampering, bent terminals, missing or broken parts, stripped threads, and evidence of 4. If no voltage is present, check control circuit for proper exposure to heat. operation. Page 40 Combustion Research Corporation...
  • Page 45 4. Dusty, wet or corrosive environment. Since these environments can cause the gas control to deteriorate more rapidly, the system should be checked more often. Combustion Research Corporation Page 41...

  • Page 46: Trouble Shooting Flow Chart

    Is there power at the from the transformer in Vacuum Exhauster? the control panel? Check wiring, circuit Replace faulty relay Replace the Replace vacuum breakers, and the relay's in control panel. transformer exhauster or motor. in the control panel. Page 42 Combustion Research Corporation...
  • Page 47 Adjust and set vacuum to specifications. Place a TEMPORARY Is there 24 volts to the jumper wire across there Is there 24 volts to the Replace pressure ignition control? terminals on the pressure ignition control? switch switch. Combustion Research Corporation Page 43...
  • Page 48 10.0" Is there 24 volts at the terminals on the ignition control? Check gas orifice for Replace gas valve. blockage & proper size. Check wires and replace as needed. Replace ignition control Page 44 Combustion Research Corporation...
  • Page 49 (NG) or 10.0" W.C. (LP) sensor assembly. Replace if necessary. Replace Air Damper. NOTE: Make sure the wire coming from the air damper is functioning properly Replace the two stage gas valve. (Replace if necessary) Combustion Research Corporation Page 45...
  • Page 50 P/N 800.2018 (205 – 225K) 230 – 250K No Air Orifice Used Gas Orifice Mixer Tube Mixing Cup Assem bly P/N 5193.XXX P/N 800.1014 P/N 800.2001 (40k – 125k) (Specify Btu & Fuel) P/N 800.2002 (130k – 250k) Page 46 Combustion Research Corporation...

  • Page 51: Vacuum Exhauster Parts List

    ½ HP Motor – 3450 RPM – 115v/230v, 50 Hz 5320.00 1 HP Motor – 3450 RPM – 115v/230v, 50 Hz 1063.11 3/8” x 16 x1” Long Hex Bolt w/Spot Lock 1112.01 5/16” Plated Flat Washer Combustion Research Corporation Page 47...

  • Page 52: Vacuum Exhauster Parts List

    3/16” Key – Provided with Motor 201.05 Mounting Plate 1491.00 Rubber Grommet 5323.00 1/4 HP Motor – 3450 RPM – 115v/230v, 50 Hz 1063.11 3/8” x 16 x1” Long Hex Bolt w/Spot Lock 1112.01 5/16” Plated Flat Washer Page 48 Combustion Research Corporation...
  • Page 53 3/16” Key – Provided with Motor 1088.01 8/32” Hex Keep Nut 1122.01 5/16” Plated Lock Washer 1092.00 5/16” x 18 Plated Lock Washer 5325.00 1/6 HP, 3450 RPM Motor 101.09 Motor Mounting Plate 101.05 Exhauster Mounting Plate Combustion Research Corporation Page 49...
  • Page 54 2 x 4 Electrical Box P/N 103.07 P/N 103.040 P/N 1264.24 0102.040 VACUUM EXHAUSTER PARTS LIST 2 x 4 Electrical Box P/N 1264.24 Inlet Cone/ Mtn’g Plate P/N 103.07 Blower & Motor Assembly P/N 102.040 Page 50 Combustion Research Corporation...
  • Page 55 Wt. 1 lbs. 0363.WH REFLECTOR END CAP WITH CUT OUT Aluminum reflector end cap with cut out for tube clearance. Wt. 0.5 lbs. 0363.EB REFLECTOR ELBOW Aluminum, bright 90° reflector elbow. Wt. 2 lbs. Combustion Research Corporation Page 51...
  • Page 56 4” DIA. Aluminized steel 45° elbow. Both ends swaged to fit into 4” standard radiant tube Wt. 2.25 lbs. 0407.AS STANDARD TEE 4” DIA. Aluminized steel “TEE”. All three legs swaged to fit into 4” standard radiant tube Wt. 4 lbs. Page 52 Combustion Research Corporation...
  • Page 57 Aluminized steel construction with stainless steel bird screen, powder coated. Wt. 6 lbs. 19” 0420.01 RECTANGULAR TO ROUND EXHAUST ADAPTER Adapter for connection to vacuum exhauster to accommodate connection to 6.0” dia. Round vent pipe. Wt. 1 lbs. Combustion Research Corporation Page 53...
  • Page 58 HIGH PRESSURE REGULATOR - For Natural gas, 5 lbs. to 7.0" W.C., ½" NPT Wt. 1.0 lbs. 5221.04 HIGH PRESSURE REGULATOR - For Natural gas, 5 lbs. to 7.0" W.C., ¾" NPT Wt. 2.0 lbs. Page 54 Combustion Research Corporation...
  • Page 59 ® Reflect-O-Ray EDS-4DI & EHS-4DI Installation, Operation & Service - NOTES - Combustion Research Corporation Page 55...
  • Page 60 LIMITATIONS AND CONDITIONS FOR EXTENDED 10 YEAR WARRANTY The Extended Warranty is a special offer made by Combustion Research Corporation (CRC) to Buyers-For-End-use of CRC products to give them an extra term of replacement part protection. The Extended Warranty covers the infrared emitter tubing.
  • Page 61 LIMITATIONS ON STANDARD AND EXTENDED 10 YEAR WARRANTY These Warranties are the only warranties offered by Combustion Research Corporation (CRC) and are in lieu of all other warranties either express or implied. CRC shall not be liable for any special, incidental or consequential damage, such as damage to a building or persons or things within a building due to any kind of radiant energy heating system failure.
  • Page 62 This page intentionally left blank...
  • Page 63 COMBUSTION RESEARCH CORPORATION 2516 Leach Road, Rochester Hills, Michigan 48309-3555 Telephone No. 248.852.3611 www.combustionresearch.com...

This manual is also suitable for:

Reflect-o-ray ehs-4di

Table of Contents