Eurotron EcoLine 2000 Instruction Manual

Hand-held flue gas analyzers

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Hand-held Flue Gas analyzers
Instruction Manual MM850404 ed.05
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Summary of Contents for Eurotron EcoLine 2000

  • Page 1 Hand-held Flue Gas analyzers Instruction Manual MM850404 ed.05...
  • Page 2 2000, GreenLine 2000, BTU 2000+, UniGas 2000+ and its accessories. Eurotron has used the best care and efforts in preparing this book and believes the information in this publication are accurate. The Eurotron products are subjected to continuous improvements, in order to pursue technological leadership;...
  • Page 3 Instruction Manual MM850404 ed.05 TABLE OF CONTENTS GENERAL DESCRIPTION ........................5 Ordering code ............................... 6 1.1.1 EcoLine 2000 ..............................6 1.1.2 GreenLine 2000 ............................... 7 1.1.3 UniGas 2000+ ..............................8 Specifications................................ 9 Calibration Certificate............................10 Electromagnetic Compatibility..........................11 PHYSICAL DESCRIPTION........................ 12 Keyboard ................................
  • Page 4 Instruction Manual MM850404 ed.05 DBGas 2004 Software ............................38 7.6.1 System requirements ............................. 39 7.6.2 Installing the Software............................ 39 7.6.3 Registering the Software..........................39 7.6.4 Compatibility..............................40 CONFIGURATION ..........................41 Engineering Units..............................41 Alarms................................. 42 Measure related to Oxygen percentage......................43 Clock set-up ................................
  • Page 5: Instruction Manual Mm850404 Ed

    RS232 serial interface for configuration and data transfer from and to a PC. ♦ Draft measurement is possible using the internal pressure sensor and the Eurotron special gas sample probe. ♦ The optional internal printer is impact type and the generated document is very legible and has a long shelf life.
  • Page 6: Ordering Code

    Instruction Manual MM850404 ed.05 Ordering code 1.1.1 EcoLine 2000 7816 – A – B – C – D – E – F – G Each 2000 is standard equipped with differential pressure and draft sensor, internal 250 memory, Tc gas temperature input, Pt100 combustion air temperature input, IR printer port, real-time clock capabilities, rechargeable battery pack, battery charger and supplied with a Report of Calibration and an instruction manual.
  • Page 7: Greenline 2000

    Vinil carrying case with shoulder strap for instruments and accessories ABS carrying case for instruments and accessories Aluminium carrying case for instruments and accessories manual pump for Smoke index measurement with filters and comparing table DC auto battery charger Table G Calibration certificate Eurotron report...
  • Page 8: Unigas 2000

    Vinil carrying case with shoulder strap for instruments and accessories ABS carrying case for instruments and accessories Aluminium carrying case for instruments and accessories Hand shoot pump for Smoke index measurement with filters and comparing table DC auto battery charger Table G Calibration certificate Eurotron report...
  • Page 9: Specifications

    Instruction Manual MM850404 ed.05 Specifications Type: 1 or 2 cells hand-held flue gas analyzer. Calibration: automatic calibration procedure at instrument switching-on. Self-diagnosis: Sensors efficiency test with status announcement. Fuel types: Up to 10 totally programmable. Pump: rate of flow 1.4 lit /min. @ 100mbar Power supply: High capacity Ni-MH rechargeable battery pack / external battery charger.
  • Page 10: Calibration Certificate

    Using the optional GasConfig software, it is possible to modify or add data of up to 10 different fuels. Calibration Certificate Each portable gas analyzer 2000 series, is factory calibrated and certified against Eurotron Standards, that are periodically certified by an International recognized Laboratory, and shipped with a Report of Calibration stating the...
  • Page 11: Electromagnetic Compatibility

    Instruction Manual MM850404 ed.05 Electromagnetic Compatibility The instrument case, made in shock-resistant injection moulded ABS + polycarbonate has designed to fulfill the directive 89/336/CEE Electromagnetic Compatibility. See Appendix A1 for EMC declaration of conformity.
  • Page 12: Physical Description

    Instruction Manual MM850404 ed.05 PHYSICAL DESCRIPTION The portable analyzer 2000 series consists of a rugged and compact case, a mother board with all base function circuits, 1 or 2 electrochemical cells, a gas pump, a keyboard, an LCD back-lit display, a Ni-MH rechargeable battery pack and, optionally, an impact printer.
  • Page 13: Display

    Instruction Manual MM850404 ed.05 [ON/OFF] Switch the analyzer on or off. [ ], [ ], [ ] e [ ] Increase or decrease numerical values. [ENTER] Accept and memory store modified parameter or variable. Pressing this key from the analysis page, the internal pump will be switched on and off.
  • Page 14: Principle Of Operation

    Instruction Manual MM850404 ed.05 PRINCIPLE OF OPERATION The 2000 series analyzer is based on the following functional blocks: Water trap Line Filter 1th Sensor O2 2nd Sensor CO Gas Outlet Gas INLET Methan sensor Pump Differential pressure sensor P2 - ΔP Pt100 Tair probe input External probe input P1 –...
  • Page 15: Gas Sensors

    Instruction Manual MM850404 ed.05 The water trap works using the expansion principle: the gas flow decreases its speed inside the cylinder and it will cool; the humidity will condense and the solid particles fall down. The section of the water trap must be periodically drained off to avoid water from entering the analysis section.
  • Page 16: Auxiliary Measurements

    Instruction Manual MM850404 ed.05 Auxiliary Measurements 3.2.1 Temperature Measurements The instrument is equipped with two temperature inputs to measure exhaust gas and the burner air input temperatures (combustion gas). ♦ A thermocouple type K (nickel-nickel chromium) is included in the tip of the gas sampling probe to measure the flue gas/exhaust gas temperature.
  • Page 17: Other Measurements

    Instruction Manual MM850404 ed.05 3.2.4 Other Measurements The analyzer has an auxiliary input for special probes connections. Available probes are: ambient CO monitoring and natural gas monitoring probes. An optional operative mode is the leakage pipe test to check gas network tightness using pressure decay method at programmable interval time.
  • Page 18: Recommendations

    When the batteries will be discharged the symbol “–” will appear and the instrument still has about 20 minutes operation capability to end the running analysis. The battery symbol indicates that a full charge is required. Use only the dedicated battery charger supplied by Eurotron with the instrument.
  • Page 19: Connections

    Instruction Manual MM850404 ed.05 CONNECTIONS Electro-Pneumatic Connections To prepare the instrument for operation, connect the sampling probe to the instrument: • Plug the pneumatic connector of the probe to the GAS INLET connector. If you are using the gas sampling probe with Draft option (double hose model), also connect the draft connector to the instrument Pressure/Draft inlet (P1).
  • Page 20 Instruction Manual MM850404 ed.05 Tair probe CAUTION OR A CORRECT GAS ANALYSIS NO AIR MUST REACH THE FLUE GAS AS A RESULT OF NON TIGHT CONNECTION POINTS BETWEEN THE HEAT PRODUCER AND THE MEASUREMENT SITE PROBE HE FLUE GAS AND EXHAUST GAS PATHWAYS MUST BE CHECKED FOR GAS TIGHTNESS BEFORE CARRYING OUT A MEASUREMENT IF NECESSARY NON TIGHT POINTS SHOULD BE SEALED...
  • Page 21: Operations

    Instruction Manual MM850404 ed.05 OPERATIONS All the procedures and programming operations on the 2000 series , can be made using the keyboard and the display. ALL NUMERIC VALUES SHOWN IN THE FIGURES OF THIS MANUAL ARE INDICATIVE AND LISTED AS AN EXAMPLE The analyzer should be used in environments where the temperature does not exceed the specified limits (from -5°C to +45°C) and where the relative humidity is lower than 95% non-condensing.
  • Page 22: Flue Gas Analysis

    Instruction Manual MM850404 ed.05 Autozero time interval is set to 60 seconds as a standard. If one or more sensors have a problem, the instrument will perform another autozero procedure. Press the [ ENTER ] key to mute the unit. The following page will be displayed: The instrument is now ready for the flue gas analysis.
  • Page 23: Fuel Type Set-Up

    Instruction Manual MM850404 ed.05 Pressing the [ REF. O ] key the measured parameters will be referred to the programmed oxygen value. When selecting this mode, the message “ REF O2CO ” will be displayed. 6.1.3 Fuel Type Set-Up If the displayed fuel type do not coincide with your necessity, you should proceed as follow: Press the [ MENU ] key until the following page will be displayed: Press the [ ENTER ] key to change the fuel type.
  • Page 24: Pressure/Draft Measurements

    Instruction Manual MM850404 ed.05 Press [ ESC ] to return to the measure page. 6.1.4 Pressure/Draft Measurements The 2000 series has an internal differential pressure sensor installed. With this sensor, you can execute the pressure/draft measurements by using or the standard probe or the special dual probe. Standard single hose probe (TG models): The standard probe has one gas collector for gas sampling.
  • Page 25: Burner Pressure Measurement

    Instruction Manual MM850404 ed.05 Press the [ STORE ] key before insert the probe in the chimney to zeroing the measured value. Insert the probe in the chimney. Check for mechanical positioning and flue gas intercepting. Wait for the -.reading to stabilize.
  • Page 26: Smoke Measurement

    Instruction Manual MM850404 ed.05 Smoke Measurement To avoid condensation inside the smoke pump, the pump should aspirate ambient air before the gas sample. This can be obtained aspirating the air by the fireside (not in the exhaust gas connection pipe) without using the paper filter. Now place the filter in the pump.
  • Page 27: Analysis Data Print

    Instruction Manual MM850404 ed.05 Before input the data, you have to execute the smoke index measurements. You can input up to 3 values; the analyzer will make the average calculations. These values will be printed on report with the other gas analysis data. Press the [ MENU ] key until the following page will be displayed: Press [ ENTER ] to input the smoke index values.
  • Page 28: External Printer

    Instruction Manual MM850404 ed.05 To print the data analysis follow the procedure: Wait for the stabilization of the measure on the display. Press the [ PRINT ] key. The display shows the last setting for number of copies to be printed and the document format.
  • Page 29 Instruction Manual MM850404 ed.05 Press the [ ENTER ] key. A number “1” on display will show you that you are changing the first line of the header. Press the [ ] and [ ] keys to change the first of 16 charather of the header row. Press the [ ] and [ ] keys to change the cursor position and change another charater.
  • Page 30: Pressure Decay Procedure (Option)

    Instruction Manual MM850404 ed.05 Pressure Decay Procedure (option) 6.4.1 Test A (1 minutes) This optional operative mode allows you to perform Gas network leak test with pressure decay procedure. Before starting the test you have to isolate and to empty the gas network section to be tested. CAUTION BE SURE TO EMPTY AND CLEAN THE CIRCUIT...
  • Page 31: Test B (Programmable)

    Instruction Manual MM850404 ed.05 LEGEND Eurotron S.p.A Tel. 022488201 P1-P2 : mmH O measures of pressure initial and final 022440286 ΔP : Difference of pressure (P1-P2) ΔT : Test time (60 secs) Unigas 2000 Plus Serial Number 000000 Date: 00/00/0000...
  • Page 32 Instruction Manual MM850404 ed.05 Press the [ PRINT ] key to print the leak results. LEGEND P1-P2-P3-P4: mmH2O measures of pressure at Eurotron S.p.A then programmed time Tel. 022488201 ΔP : Difference of pressure (P4-P1) 022440286 ΔT : Test Time (programmable)
  • Page 33: Leak Constant Set-Up

    Instruction Manual MM850404 ed.05 6.4.3 Leak Constant Set-Up The total leak time testing period, is the sum of four different test constants. The following procedure will show you how to change these values. • Turn the instrument off. • Turn the instrument on by pressing the [ PRINT ] and [ ON/OFF ] simultaneously. •...
  • Page 34: Internal Co Sensor

    Instruction Manual MM850404 ed.05 Press the [ ENTER ] key to initialize the external probe. NOTE: W HEN THE PROBE IS CONNECTED THE INSTRUMENT BEGIN A SECOND WAITING TIME Before inserting the probe in the working area, let it stand for a few seconds in in fresh and uncontaminated air. From this moment the unit will compare the monitored value with the CO limit (default OSHA limit: 35ppm).
  • Page 35: Gas Network Leak Test (Option)

    Instruction Manual MM850404 ed.05 NOTE: A “COAMBINT” MBIENT MONITORING IS ACTIVE ONLY ON OPERATIVE PAGE Press [ ESC ] to return to the measure page. Gas Network Leak Test (option) 6.6.1 External Natural Gas Leak Probe To enable natural gas monitoring, connect the optional external probe to the instrument. To perform the test, press the [ MENU ] key from measuring page.
  • Page 36 Instruction Manual MM850404 ed.05 NOTE: W HEN PROBE IS CONNECTED THE INSTRUMENT BEGINS A SECOND HEATING TIME Before inserting the instrument in the working area, let it stand for a few seconds in fresh and uncontaminated air. From this moment the unit will display the gas concentration. Press [ ESC ] to return to the measure page.
  • Page 37: Memory Management

    Instruction Manual MM850404 ed.05 MEMORY MANAGEMENT The standard configuration include an internal memory to store up to 250 complete gas analysis test divided by Tags (max. 40 tags). Each analysis includes the gas concentration values, data and time. Each Tag includes one or more analysis data, 16 characters ID, 3 rows for the Customer data, Draft and smoke index values, etc.
  • Page 38: Recall Average Data

    Instruction Manual MM850404 ed.05 Pressing the [ ] and [ ] keys you can change page to display other parameters. Press the [ PRINT ] key to print the data. Press [ STORE ] to go to the previous page. Press [ ESC ] to return to the measure page.
  • Page 39: System Requirements

    Instruction Manual MM850404 ed.05 7.6.1 System requirements The following hardware and software are required to use DBGas 2004: Operative system Windows 98/2000/XP; Processor, such as an Intel Pentium II or Advanced Micro Devices (AMD) processor; RAM 256Mbyte; 150 Mbyte free hard-disk space, CD-ROM drive, and dual RS232 serial port. 7.6.2 Installing the Software Before starting installation, close all the programs active.
  • Page 40: Compatibility

    Instruction Manual MM850404 ed.05 7.6.4 Compatibility DBGas 2004 can run with most of the Eurotron flue gas analysers. The following list show the compatible instruments for this software revision Compatible Flue Gas Analysers UniGas 2000+ GreenLine 2000 Ecoline 2000 UniGas 3000+...
  • Page 41: Configuration

    Instruction Manual MM850404 ed.05 CONFIGURATION Engineering Units You can change, directly from the keyboard, the engineering unit for the measured parameters. Gas concentration available units are: ppm, mg/m , mg/kWh. Temperature available units are: °C, °F. Pressure available units are: hPa, mbar, Pa, mmH O, inchH Adopt the following procedures: Press the [ MENU ] key from measuring page until the following page is displayed:...
  • Page 42: Alarms

    Instruction Manual MM850404 ed.05 Press the [ ENTER ] key to store the changes and to modify the pressure unit. Press the [ ] key to select one different unit. Press the [ ENTER ] key to store the changes. Press [ ESC ] to return to the measure page.
  • Page 43: Measure Related To Oxygen Percentage

    Instruction Manual MM850404 ed.05 Press the [ ] and [ ] keys to change the flashing digit. Press the [ ] and [ ] keys to select a different digit. Press the [ ENTER ] key to store the changes and modify the CO alarm level. Press the [ ] and [ ] keys to change the flashing digit.
  • Page 44: Clock Set-Up

    Instruction Manual MM850404 ed.05 Press the [ MENU ] key from measuring page until the following page is displayed: Press the [ ENTER ]. Press the [ MENU ] key until the following page is displayed: Press the [ ENTER ] key to change the O percentage.
  • Page 45: Configuration Software

    Instruction Manual MM850404 ed.05 Press the [ ENTER ]. Press the [ MENU ] key until the following page is displayed: Press the [ ENTER ] key to enter in set-up mode. Press the [ ] and [ ] keys to change the flashing digit (Day). Press the [ ENTER ] key to store the changes. Press the [ ] and [ ] keys to change the flashing digit (Month).
  • Page 46 Instruction Manual MM850404 ed.05 The window on the left is a parameter icon list. This list shows all possible parameters to measure (O , CO, Tgas, Draught, etc.) and calculate measures (CO , Efficiency, etc.). Some of these may not be available in your instrument (it depends by instrument model, installed cells, and options).
  • Page 47 Up to 10 different fuels coefficient tables can be programmed. Bar graphs You can set up to 6 different bargraphs(parameter and range). Service 3 services information lines can be programmed for factory co-ordinates. (We suggest to have Eurotron telephone and fax numbers).
  • Page 48: Maintenance

    Instruction Manual MM850404 ed.05 MAINTENANCE The 2000 series analyzer has been developed and manufactured using high quality components. A correct systematic maintenance will prevent damage and will increase substantially the life of the instrument, giving excellent results. Anomalous conditions that require extraordinary maintenance interventions are promptly displayed, either clearly or with an information code.
  • Page 49: Smoke Pump Maintenance

    If analyzer founds trouble, it displays an error for the related parameters. Printing the report, the error messages will be printed. Sometimes these messages correspond to a unrecoverable problem and it is necessary to return the instrument to Eurotron for maintenance. Frequently these messages are referred to a recoverable trouble and can be solved by yourself.
  • Page 50: Display Battery Level

    The thermocouple is unconnected or Connect or replace the temperature probe. damaged. Tsens Er Cell compensation error Return the instrument to Eurotron for maintenance. Perform one or more autozero cycle in fresh air. If the problem remains, Return the Zero Err The autozero procedure is failed instrument to Eurotron for maintenance.
  • Page 51 Instruction Manual MM850404 ed.05 BB830019 External probe for ionization current EE300088 Pressure connection kit (double hose) Battery Chargers BB290029 115V 50/60 Hz USA plug BB290027 230V 50/60 Hz Schuko plug BB290028 230V 50/60 Hz UK plug BB290026 230V 50/60 Hz European plug BB290030 100V 50/60 Hz USA/Japan plug BB290031...
  • Page 52: Certificates

    The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit. Eurotron ‘s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion;...
  • Page 53: Appendix

    Instruction Manual MM850404 ed.05 APPENDIX...
  • Page 54: A1 Emc Conformity

    Instruction Manual MM850404 ed.05 EMC Conformity The instrument case made in shock-resistant injection moulded ABS + polycarbonate and fulfill the prevision of the directive 89/336/CEE Electromagnetic Compatibility.
  • Page 55: Declaration Of Conformity

    Viale F.lli Casiraghi 409/423 20099 Sesto S. Giovanni (MI) - Italy (Address) declare under our sole responsibility that the product : Palmtop flue gas analyser mod. EcoLine 2000 (Name and type) cat. 7816 (Model) to which this declaration relates is in conformity with the following...
  • Page 56 Instruction Manual MM850404 ed.05 Declaration of Conformity We : Eurotron Instruments S.p.A. (Supplier's name) Viale F.lli Casiraghi 409/423 20099 Sesto S. Giovanni (MI) - Italy (Address) declare under our sole responsibility that the product : Palmtop flue gas analyser mod. GreenLine 2000 (Name and type) cat.
  • Page 57 Instruction Manual MM850404 ed.05 Declaration of Conformity We : Eurotron Instruments S.p.A. (Supplier's name) Viale F.lli Casiraghi 409/423 20099 Sesto S. Giovanni (MI) - Italy (Address) declare under our sole responsibility that the product : Palmtop flue gas analyser mod. UniGas 2000+ (Name and type) cat.
  • Page 58 Instruction Manual MM850404 ed.05 INDEX Functional blocks; 16 Accessories; 53 Accuracies and ranges; 11 Gas analysis; 23 Alarms; 45 Gas network leak test; 35 Ambient CO monitoring; 34 Gas probe positioning; 21 Analysis data print; 30 Gas sampling probe; 16 Analysis menu;...
  • Page 59 Instruction Manual MM850404 ed.05 Specifications; 10 Store data analysis; 37 Recall average data; 38 Switch the instument ON; 23 Symbols on display; 14 Recall single data; 37 RECOMMENDATIONS; 20 Ribbon replacement; 51 RS232 Serial interface set-up; 38 Temperature measurements; 18 Smoke index input;...

This manual is also suitable for:

Greenline 2000Unigas 2000+

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