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Crafco Patcher I Operating And Service Manual

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OP P ERA
MO
ATING
G AND
ODEL
: PAT
PART MA
 
 
 
 
D SER
RVICE
TCHER
R I DI
ANUAL - 56
6933
Rev. A
1 
 
E MAN
NUAL
IESEL
L
L

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Summary of Contents for Crafco Patcher I

  • Page 1                                                                                  ...
  • Page 2         Fill in appropriate fields that apply to this machine. Machine S/N: _____________________________________ 1st Hose S/N: _____________________________________ Hose S/N: _____________________________________ Pump S/N: _____________________________________ Pump S/N: ____________________________________ Engine S/N: ______________________________________ Compressor S/N: __________________________________ Gear Box S/N (Patcher): ____________________________ Blower S/N (Magnum): ______________________________  ...
  • Page 3                 Patch her I Di esel P P art Nu umber 5 56900 ( (Skid M M ount)                                ...
  • Page 4 Diesel Burner Electrode Adjustment ............26 Diesel Burner Settings ................26 RTD Sensor - Ohms vs. Temperature ............ 27 Parts Patcher I Diagrams and Parts............28-32 Electrical Schematic ................33 Hydraulic Diagram and Parts ............34-36 Notes ...................... 37 4 ...
  • Page 5       Patc cher I D iesel         This ma nual is furni ished with e each new C RAFCO Pa atcher I Die esel. The m manual will h help your ma chine opera ators learn t o run the m ixer properl ly and unde...
  • Page 6 FETY PR RECAU UTIONS       • High opera ating tempe eratures of p product and machine re equire prote ective clothi ng, long sle eeve • shirt, long pa ants/covera alls, hat or h hard hat (if re equired) an nd flame res sistant glove...
  • Page 7   n all bolts an nd screws af fter every 10 00 hours of f operation. •Tighten   •Crafco, Inc. assum mes no liabili ity for an ac ccident or inj jury incurre ed through im mproper us e of the machine 7 ...
  • Page 8 Patche er I Dies MITED W WARRA ANTY   Crafco, In nc. through its authoriz zed dealer, will replac ce for the or riginal purch haser free o charge a ny parts fou und upon e examination n the factory...
  • Page 9 The customer will be emailed or faxed a RA form with all instructions to return the item to Crafco, Inc. See example. If the part is found to be within the one year warranty period and has not been abused or modified, a credit will be issued to the customer’s account or credit card.
  • Page 10 SPECIFICATIONS   Vat Capacity............. 95 gallons     Heat Transfer Oil Required........17 gallons at 70 Tank Construction............ Double boiler type Tank Opening Size (2)..........14.25” x 17.88” (each) Maximum Heat Input..........260,000 B.T.U. Burner & Temperature Control.......Automatic - Digital readout. Hot oil and material.

  • Page 11: Patcher I

    Patcher I Diesel OPERATING INSTRUCTIONS INTRODUCTION   The Crafco Patcher I Diesel was developed to melt patching material.     DO NOT operate machine without following these instructions:     Check engine crankcase oil level (refer to Engine Operator Manual).
  • Page 12 ACHINE E STAR RT UP     Start e engine. To start engin e, insert ke ey into the c control pan el. Turn key y to first positio on. Warning g lights sho ould turn “O ON.” Turn ke ey to secon nd position.
  • Page 13                                           rease Fitting             Fig. 1 G G ate Side Doo o r          afety Chain   ...
  • Page 14                               Mixer Co ontrol Switch                                     Fig. 3 Heat Tran nsfer Oil    Dips stick ...
  • Page 15               ontrol Panel        Thro ottle Lever                 Engine C Control Panel         Ignit tion Key                         ...
  • Page 16         ydraulic Ta a nk Diesel Fue el Tank draulic Fill C Diesel Fill Cap                                              ...

  • Page 17: Caution

    STORING MACHINE     The Patcher I should be stored in an area where moisture cannot enter machine. Extended down time can cause moisture build up in the heating oil tank.   If there is any suspicion that moisture that may have collected in the heat transfer oil, warm the heat transfer oil to 300°F.
  • Page 18 TROU BLE SH HOOTIN NG CHA     PROB BLEM MEDY Sealant tem mperature too low. ntinue to heat m material ntinue to heat m material & try Too many blocks placed at one time. Mixe er will not rotate reve ersing mixer.
  • Page 19 MAINT TENAN CE INS STRUCT TIONS     ENGINE Check oil da aily. Service e engine pe er the Kohle er owner’s m manual. Se ee engine wner’s man nual for add ditional ope erating and maintenan ce instructi ons.  ...

  • Page 20: Maintenance Chart

    MAINTENANCE CHART               HOURS LOCATION PROCEDURE         Engine Oil Level • See Engine Instruction Manual.         Other Engine See Engine Operating & Maintenance Maintenance Instructions.        ...
  • Page 21 EAT TR RANSFE ER OIL The follow wing is a list of suitable heat transf fer oils to b be used in C Crafco equi pment.   NUFACTU RODUCT N Chevron Heat Transfe er Oil Grade 4 Citgo Hytherm Oil...

  • Page 22: General Maintenance Items

      INSTRUCTIONS FOR ORDERING PARTS     Parts may be ordered from your local CRAFCO distributor or directly from CRAFCO, Inc. if a distributor is not available in your area. When ordering parts, give the following information:   Part Number  ...

  • Page 23: Patching Material Placement

    Saw to cut out repair area Pneumatic hammer Broom and shovels to clean up area Broom or sweeper (if required to remove FOD) Patcher I machine, material, and application tools Dressing stone Heat lance Primer “Hudson” sprayer for the primer...

  • Page 24: Application Of The Patching Product

    If this occurs, adjust your timing to allow more bubbles to break the surface.   Shut down the Patcher I and clean up the repaired area. If the cooling time of the material needs to be shortened, broadcast some water over the surface.  ...
  • Page 25 BURN NER TR ROUBLE E SHOO OTING     BURNE R WILL NO OT IGNITE Step heck for 12 volts at “PO OWER” tog ggle switch. No: Eng ine key “OF FF” Togg gle switch “OFF F” Blown fu Brok ken wire YES: 12 2 volts at ter...
  • Page 26 ESEL B BURNE ER ELEC CTROD DE ADJ USTME ENTS                                           DIESE EL BUR NER SE ETTING Air Shutter = Air Band = 0 uel Pressu ure = 140 PS...

  • Page 27: Rtd Sensor - Ohms Vs. Temperature

    RTD SENSOR - OHMS vs. TEMPERATURE The following chart shows what the ohm reading would be for a given temperature. The following are the instructions for use. Measure the resistance (Ohms) of the sensor in question with an Ohm meter. Find the reading in the chart.
  • Page 28 Patche er I Dies s el                                                             28   ...
  • Page 29 NUT, HEX HEAD 7/16"-14 56325 HOOD ASSEMBLY 28756 7/16"-14 X 4-1/2" BOLT 28502 NUT, HEX HEAD 3/8-16 56350 TORCH ACCESS DOOR ASSEMBLY 56905 FRAME PATCHER I DIESEL 56359 DOOR SWING GATE ASSEMBLY 28520 1"-8 JAM NUT 56240 BEARING SUPPORT ASSEMBLY      ...
  • Page 30 Patche er I Dies s el                                                           30   ...
  • Page 31 28504 1/2"-13 HEX NUT       56290 PACKING GLAND ASSEMBLY       56903 TANK, ASSY PATCHER I DIESEL       56332 KEY-18MM X 11MM X 90MM LONG       56334 COUPLING HALF - GEAR BOX  ...
  • Page 32 RTD SENSOR - 18" STEM 55120 RTD SENSOR - 2" STEM 32243 IRON 32246 SCRAPER 32276 TOOL HEATER BOX 32263 BUCKET 32258 TANK SCRAPER 56202 PATCHER I TRAILER (OPTIONAL)                       32   ...
  • Page 33 Patch her I Die esel ELEC C TRICA AL SCH HEMATI C PART T # 26566                                                  ...
  • Page 34 Patch her I Die esel YDRAU LIC DIA AGRAM Kit Pa art # 265                                                      ...
  • Page 35 Patcher I Diesel HYDRAULIC PARTS Kit Part # 26565             HYDRAULIC RESERVOIR TO HYDRAULIC PUMP (SUCTION) 29901 #12JIC X #16 MP STR ADAPTER 12G4H 12G-12FJX 12G-12FJX90S 29 24.5 SUCTION HOSE 29978 #12 TUBE X #16 O-RING-90°ADAPTOR HYDRAULIC PUMP "REAR...
  • Page 36   Patcher I Diesel HYDRAULIC PARTS Kit Part # 26565           HYDRAULIC VALVE "B" PORT TO HYDRAULIC MOTOR TOP PORT 22029 #10 O-RING X #6 JIC STR ADAPTER 3/8 X 22" HYDRAULIC HOSE 6M3K 6G-6FJX 6G-6FJX90S 22 18.75 29828 5/8 O-RING X 3/8 TUBE 90°...

  • Page 37: Notes

    Patcher I Diesel NOTES                                                         37   ...
  • Page 38             © 201 14 Crafco, Inc. 38   ...

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