Finn-Power E5x User Manual

Turret punch press e series

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USER GUIDE

E5 TURRET PUNCH PRESS

Series

12.2

Control

Siemens 840D

Revision/Date 2/2009-10-22

Table of Contents

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Summary of Contents for Finn-Power E5x

Page 1 USER GUIDE E5 TURRET PUNCH PRESS Series 12.2 Control Siemens 840D Revision/Date 2/2009-10-22...
Page 2 Finn-Power companies or the owner of the material. The Finn-Power companies do not guarantee that the content of this documentation is accurate or updated. The information may be amended, updated or deleted without prior notice.
Page 3 2.5.2. Emergency stop buttons and turret service door ....... 10 2.5.3. Hydraulic and pneumatic system ............11 2.5.4. Service door ..................11 2.5.5. Warning and instruction labels (E5/E5x/E6/E8) ......... 11 3. Technical information, E5/E6/E8 ..............13 3.1. Notes on technical information ..............14 4.
Page 4 7. Preventive maintenance ................36 7.1. E5 maintenance points ................37 7.2. E5/E6/E8 weekly maintenance ..............37 7.3. E5/E6/E8 monthly maintenance ............... 39 7.4. Compact Express, monthly maintenance / LD, monthly maintenance ... 7.5. Recommended lubricants ................. 40 8. Multi-Tool tool station (option) ..............42 9.
Page 5: Introduction
User Guide - E5 Turret Punch Press 1. Introduction This instruction has been made for professional use. The instruction has to be stored the whole lifetime of the machine. If the machine is moved to another place or sold, the person in charge of the handover must arrange for the instruction to follow the machine.
Page 6: Safety Instructions
User Guide - E5 Turret Punch Press 2. Safety instructions The manufacturer's safety requirements are as follows: • The operating and maintenance personnel must have all operating and maintenance instru- ctions readily available, and they must be understood and followed. The owner of the machine shall ensure that this is done.
Page 7: Safety During Operation And Maintenance
User Guide - E5 Turret Punch Press 2.3. Safety during operation and maintenance WARNING The machine must not be taken in production use before it has been installed according to the layout and tested and handed over to the customer according to the delivery contract. 2.3.1.
Page 8: Safety Devices And Functions Of The Base Machine
User Guide - E5 Turret Punch Press Operation stations and safety zones (E5/C5) Machine operating sides A and B 1. Control desk (operation station 1) 4. Safety fence 2. Remote control panel (operation station 2) 5. Safety light beam 3. Safety zone 6.
Page 9: Periodic Inspection Of Safety Devices
WARNING • TBy-passing a safety device is strictly forbidden. • Repair any faults or defects detected during inspection imme- diately, or contact Finn-Power service. • The machine must not be used until all detected faults have been repaired. 2.5.1. Safety light beams...
Page 10: Emergency Stop Buttons And Turret Service Door
User Guide - E5 Turret Punch Press 2.5.2. Emergency stop buttons and turret service door Figure: Emergency stop buttons and turret service door 1. Emergency stop buttons (control desk, remote control panel, turret cover) 2. Turret service door The delivery may also include other emergency stop buttons. Check the emergency stop buttons once a month Check that •...
Page 11: Hydraulic And Pneumatic System
Open the service door. Check that 1. the axis movements of the machine stop 2. blue indicator light lights up on the control box button next to the service door. 2.5.5. Warning and instruction labels (E5/E5x/E6/E8) • 003319 11 (46)
Page 12 User Guide - E5 Turret Punch Press • 003147 • 003027 • 003002 • Indicates an electrical hazard • 003378 • Indicates the weekly maintenance points of the index tool holders and Multi-Tools 12 (46)
Page 13: Technical Information, E5/E6/E8
User Guide - E5 Turret Punch Press 3. Technical information, E5/E6/E8 Performance Ram force 200 kN / optional 300 kN (later upgrading is possible) Punching stroke electrical servo motor Tool stations in the turret Tools Thick Turret Max. punch diameter 89 mm Clamps, pneumatic 2 pcs / optional 3 pcs (E5) 3 pcs / optional 4 pcs (E6/...
Page 14: Notes On Technical Information
Hit speed depends on the programmed stroke length, ram speed, and acceleration/ deceleration rate and speed of the axes. Punching accuracy is tested according to the Finn-Power standard LKP-7100 by punching holes in a 1 m x 1 m sheet at 100% speed and measuring the location (X/Y) and angle (CNC Index Tool) of the holes punched in the sheet.
Page 15 User Guide - E5 Turret Punch Press Average compressed air consumption is based on the production run of a typical nesting program with nominal sheet size and 1.5 mm sheet thickness. The value can be used in calculation of energy costs. We reserve the right to change technical specifications without prior notice.
Page 16: Operating Description Of Turret Punch Press
User Guide - E5 Turret Punch Press 4. Operating description of turret punch press The turret punch press is constructed for processing of sheet material. Tools for punching are located on the turret. Sheets are processed by punching them with a punch and die. In the process the sheet is moved according to NC control commands.
Page 17: Main Structure Of The Machine E5
User Guide - E5 Turret Punch Press 5. Main structure of the machine E5 1. Frame 7. Control centre 2. Turret 8. Turret cover 3. Coordinate table 9. Manual turret rotation push-buttons 4. Clamps 10. Control desk 5. Brush tables 11.
Page 18: Turret
User Guide - E5 Turret Punch Press 5.3. Turret Figure: Turret • The machine comes with a 20-station turret. • The turret is completely protected by cover plates. • The turret comes with separate tool holders, which allows making the turret layout to customer specification.
Page 19: Clamps
User Guide - E5 Turret Punch Press Figure: Turret tools 1. Upper turret plate 6. Tool holder, lower (C) 2. Lower turret plate 7. Index tool holder, upper (Di) 3. Tool holder, upper (B) 8. Index tool holder, lower (Di) 4.
Page 20: Punching Mechanism, E Machines
User Guide - E5 Turret Punch Press 5.6. Punching mechanism, E machines • The punching stroke is generated by a servomotor-driven mechanism. • The upper and lower limits of the punching stroke can be set numerically (NC axis). • In forming, the upper and lower limits of the ram are freely adjustable from the bottom position •...
Page 21: Clamp Protection Areas
User Guide - E5 Turret Punch Press • When a normal punching tool is used in a forming station, an adapter part is necessary for mounting the die on the forming station. • In a Dif forming station, the max. diameter of a punching tool (scrap piece) is 50 mm (2 in). •...
Page 22: Control Desk (Siemens)
User Guide - E5 Turret Punch Press 5.10. Control desk (Siemens) 1. Touch screen (industrial PC) 6. Mouse or other pointing device 2. Emergency stop button 7. Feed rate switch 3. Control voltage indicator light 8. FMM on/off switch 4. Control voltage key switch 9.
Page 23: Control Panel (Siemens)
User Guide - E5 Turret Punch Press 5.11. Control panel (Siemens) 1. Mode selection 5. FEED START and FEED STOP 2. Machine function keys 6. Direction buttons 3. Axis selection buttons 7. FMM on/off switch 4. RESET button 8. Feed rate switch 23 (46)
Page 24: Remote Control Panel
User Guide - E5 Turret Punch Press 5.12. Remote control panel 1. Emergency stop button 2. Reactivate button for safety light beams 3. CYCLE START (program start) 24 (46)
Page 25: Using The Machine
User Guide - E5 Turret Punch Press 6. Using the machine WARNING • Make sure that there are no foreign objects or no one within the safety zone or on top of the machine. • Always use hearing protectors. • When necessary, use personal protective equipment, such as safety gloves, safety shoes, etc.
Page 26: Production Order Run
User Guide - E5 Turret Punch Press Select JOG mode. Select reference point approach. FEED RATE Turn the feed rate switch from zero to a desired feed rate: • recommended rate 100% • in position 0%, the axes do not move. CYCLE START Press the CYCLE START button to start referencing.
Page 27: Production Run Control
User Guide - E5 Turret Punch Press SHEET Feed a sheet between the clamps (unnecessary in automated operation). SAFETY Activate the safety circuits (unnecessary in automated operation): CIRCUITS • safety light beams • electric locks PROGRAM START Start the program run by pressing the CYCLE START button (unnecessary in automated operation).
Page 28: Shutting Down The Machine In A Normal Situation
User Guide - E5 Turret Punch Press CONTROL Switch on the control voltage with the key switch. VOLTAGE HYDR HYDR ON Switch on the hydraulics (C5/C6/C8/SG). CHECK Check the condition of the sheet. RESTART Continue to run the program if the sheet has not been damaged (Tulus/Restart button).
Page 29: Mounting A Tool On The Turret
User Guide - E5 Turret Punch Press Beware of the rotating turret. Make sure that there are no other people close to the open turret cover door. Make sure that there are no loose objects on top of the turret or between the turret plates.
Page 30 User Guide - E5 Turret Punch Press • lint-free cloth • wooden hammer shaft or other similar tool Tool library • Create the tool in the Tulus tool library if it does not already exist there. • Move the tool to the turret in Tulus. Select installation angle and die clearance. •...
Page 31: Operating Modes
User Guide - E5 Turret Punch Press 6.8. Operating modes Operating modes are JOG, MDA, and AUTO. Only one mode can be active at a time. The mode is selected from the control panel. The selected mode is indicated by a signal light above the button. 1.
Page 32 User Guide - E5 Turret Punch Press Referencing Symbol Function Description Select manual mode. FEED RATE Select a feed rate value > 0%. Select referencing. CYCLE Start referencing. Wait until referencing is completed. Each axis reaching START the reference point is seen on the machine display. Manual operation Figure: Axis selection 1.
Page 33: Mda And Automatic Modes
User Guide - E5 Turret Punch Press Incremental movement Symbol Description Freely definable incremental movement [VAR] Incremental step 0.001 mm Incremental step 0.010 mm Incremental step 0.100 mm Symbol Function Description Select manual mode. AXIS Select axis. MOVEMENT Select incremental movement (VAR/1/10/100). DIRECTION Select direction (+/-).
Page 34: Program Control Buttons And Function Keys
User Guide - E5 Turret Punch Press Figure: Feed rate switch Symbol Function Description Feed stop Feed stop • Axes stop in a controlled way. Feed start Feed start • Axis movements can continue from the stopping point. 6.8.4. Program control buttons and function keys •...
Page 35 User Guide - E5 Turret Punch Press Symbol Function Description Clamps, X- Clamps and X-pin pin and • The clamps open and the selected X-pin (1-4) rises. sheet sup- • When the clamps are open, all axis movements are disabled. port rollers •...
Page 36: Preventive Maintenance
Reset the maintenance intervals in the Tulus software's Equipment status / Maintenance field. • Weekly and monthly maintenance operations can be performed by the end user. • Six-month maintenance is to be performed by authorised Finn-Power service personnel only. • The person responsible for machine maintenance must document all maintenance and serv- icing in the maintenance diary delivered with the machine.
Page 37: E5 Maintenance Points
User Guide - E5 Turret Punch Press 7.1. E5 maintenance points Figure: E5 maintenance points 7.2. E5/E6/E8 weekly maintenance Point E5/E6/E8 Lubrication • Clean the brush tables with a vacuum cleaner. • Clean the X and Y linear guides. • Clean the impurities from around the X and Y linear guides and ball screws.
Page 38 User Guide - E5 Turret Punch Press Point Turret Lubrication • Clean the turret and the tool holders. • Clean the impurities from the lower turret and the lower frame. • Lubricate the tool holders and their lifting pins. A / B •...
Page 39: E5/E6/E8 Monthly Maintenance
User Guide - E5 Turret Punch Press 7.3. E5/E6/E8 monthly maintenance Perform the weekly maintenance listed also each time the monthly maintenance is performed. Point E5/E6/E8 Lubrication Clean the air cooler condenser in the control centre. Check the condition of the energy transfer chains of the coordinate table.
Page 40: Recommended Lubricants
(E). Oil/grease/fluid Specification Example A Lubricating oil ISO VG 46 • Neste Paine 46 (Finn-Power primary assem- bly oil) DIN 51524: HL or HLP ISO 6743/4: HM or HV • Avia Avilub RSL 46 Oil purity requirement: ISO •...
Page 41 User Guide - E5 Turret Punch Press Oil/grease/fluid Specification Example C Bearing grease NLGI 2 • Shell Alvania RL2 E Gear oil ISO VG 460-680 • Shell Tivela Oil S 460 F Petroleum jelly Multipurpose EP 00 • Petro-Canada Multipurpose EP 00 NLGI grade 00 G Gear oil Mineral oil ISO VG 220...
Page 42: Multi-Tool Tool Station (Option)
User Guide - E5 Turret Punch Press 8. Multi-Tool tool station (option) The fixed Multi-Tool stations are installed in the 135 mm turret holes. The drop-in Multi-Tools are installed in the Di tool stations. Multi-Tool tool stations MT6-A/135, MT8i-16, MT20i-8, MT8Ri, and MT3Ri are manufactured by Wil- son Tool International, whereas the MT24-8, MT8-24, MT10-16, MT6-AU, MT-8AUi, and MT-3BUi are manufactured by MATE Precision Tooling.
Page 43: Additional Clamp (Option)
User Guide - E5 Turret Punch Press 9. Additional clamp (option) All turret punch presses have connectors for the installation of an additional clamp. To install the additional clamp, connect the pneumatic coupling and push the clamp into its place on the guide. The central locking of the clamps must be open for attachment of the clamp to the guide.
Page 44: Su3/Su6C/Su9 Sorting Unit (Option)
User Guide - E5 Turret Punch Press 10. SU3/SU6C/SU9 sorting unit (option) The SU sorting unit is equipped with an inverter-controlled squirrel-cage induction motor, moving EUR pallets on three chains. There are three types of sorting units, the SU3, SU6C, and SU9. All types can accommodate three EUR pallets, but the number of sorting addresses varies.
Page 45: Control Panel
User Guide - E5 Turret Punch Press Weight SU3: 680 kg 630 kg SU9: 680 kg SU3L: 780 kg SU9L: 780 kg Length of movement SU3: 4140 mm 7224 mm SU9: 4140 mm SU3L: 5300 mm SU9L: 5300 mm 10.2. Control panel Regardless of the machine's safety systems, the control panel of the SU is always similar.
Page 46: Automatic Mode
User Guide - E5 Turret Punch Press Setting a pallet on the chain • Select manual mode from the SU control panel. • Using the chain manual operation buttons, run the desired SU chain loading stoppers to the loading location. •...
Page 47 User Guide - E5 Turret Punch Press 47 (46)
Page 48 A Company of PRIMA INDUSTRIE Group FINN-POWER Oy P.O. Box 38 62201, Kauhava, FINLAND Tel. +358 6 428 2111 Fax + 358 6 421 2244 www.finn-power.com...

This manual is also suitable for:

E5 E6 E8