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Summary of Contents for SEW movifit basic
- Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions ® MOVIFIT basic Edition 05/2011 19284810 / EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 5 Safety Notes ......................6 Preliminary information ................6 General information ..................6 Target group ....................6 Designated use ................... 6 Other applicable documentation ..............7 Transportation, storage ................ -
Page 4: General Information
• All SEW-EURODRIVE’s technical documentation and the detailed operating instruc- ® tions for MOVIFIT basic are available for download in PDF format from the SEW- EURODRIVE website: www.sew-eurodrive.com. Compact Operating Instructions – MOVIFIT® basic... -
Page 5: Structure Of The Safety Notes
General Information Structure of the safety notes Structure of the safety notes 1.2.1 Meaning of the signal words The following table shows the grading and meaning of the signal words for safety notes, notes on potential risks of damage to property, and other notes. Signal word Meaning Consequences if disregarded... -
Page 6: Safety Notes
Preliminary information The following safety notes are primarily concerned with the use of drives. If you use other SEW components, also refer to the safety notes for the respective components in the corresponding documentation. Please also observe the supplementary safety notes in the individual sections of this documentation. -
Page 7: Other Applicable Documentation
Note also the following documentation: • "DR.71-225, 315 AC Motors" operating instructions You can download or order this publication on the Internet (http://www.sew- eurodrive.com, under the heading "Documentation"). Transportation, storage You must observe the notes on transportation, storage and proper handling. Comply with the requirements for climatic conditions stated in chapter "Technical Data"... -
Page 8: Safe Disconnection
Safety Notes Safe disconnection Protective measures and protection devices must comply with the regulations in force (e.g. EN 60204 or EN 61800-5-1). A voltage test according to EN 61800-5-1:2007 chapter 5.2.3.2 is required for the drives prior to startup in order to ensure the insulation. Safe disconnection The units meet all requirements for safe disconnection of power and electronic connec- tions in accordance with EN 61800-5-1. -
Page 9: Type Designations
Type Designations Nameplate Type Designations Nameplate ® The following figure gives an example of a nameplate of the MOVIFIT basic inverter: 3782535691 Type designation ® The following table shows the MOVIFIT basic type designation: MBF07A-K1-A1 Connection module Version Control K = via AS-Interface B = binary control Version Motor power/variant... -
Page 10: Mechanical Installation
Mechanical Installation Installation instructions Mechanical Installation Installation instructions 4.1.1 General information NOTICE ® Loss of warranted degree of protection if the MOVIFIT basic inverter is installed incorrectly or not at all. ® Damage to the MOVIFIT basic unit. • If you remove the EBOX from the ABOX, you have to protect the EBOX and the ABOX from moisture and dust. -
Page 11: Mounting Position
Mechanical Installation Mounting position Mounting position ® You can install the MOVIFIT basic unit in any mounting position. 2816420235 ® Installing MOVIFIT basic ® Mount the MOVIFIT basic unit with 4 screws according to the following figure: (Tightening torque 2.0 – 2.4 Nm (18 – 21 lb.in)) 9007202071159307 Compact Operating Instructions –... -
Page 12: Electrical Installation
> 3.5 mA can occur. • SEW-EURODRIVE recommends that you do not use earth-leakage circuit breakers. However, if an earth-leakage circuit breaker is stipulated for direct or indirect protec- tion against contact, observe the note above in accordance with EN 61800-5-1. - Page 13 Electrical Installation Installation instructions 5.1.3 Notes on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • Observe the following notes regarding PE connection. PE connection in Establish a PE connection in the unit. the unit 3160365451 ®...
- Page 14 For detailed information on EMC compliant installation, refer to the publication "Electromagnetic Compatibility in Drive Engineering" from SEW-EURODRIVE. With respect to the EMC regulation, frequency inverters cannot be operated as stand- alone units. Regarding EMC, they can only be evaluated when they are integrated in a drive system.
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Page 15: Power Bus Connection (Line Cable)
Electrical Installation Power bus connection (line cable) Power bus connection (line cable) WARNING Electric shock due to charged capacitors Severe or fatal injuries. ® • De-energize the MOVIFIT basic drive using a suitable external cut-off device before removing the EBOX from the ABOX. •... - Page 16 Electrical Installation Power bus connection (line cable) ® 3. Pull both locking tabs to the outside and tilt up the upper part of the FieldPower contact module. 2839866123 4. Loosen the 4 screws and remove the strain relief brackets. Remove the two cable seals. 2839868043 5.
- Page 17 Electrical Installation Power bus connection (line cable) 6. Fix the cable seals around the line cable. NOTICE Ingression of moisture or dust due to incorrect cable seal. ® Damage to the MOVIFIT basic unit. • Only use cable seals approved for the line cable diameter. Insert the cable seals with the line cable in the recesses in the ABOX.
- Page 18 Electrical Installation Power bus connection (line cable) 8. Screw the strain relief brackets to the ABOX and fix the line cable with the brackets (tightening torque: 0.6 Nm, 5.3 lb.in). 2839875723 9. Place the upper part of the contact module on the hinge hooks. Tilt down the upper part of the contact module until it latches on both sides.
- Page 19 Electrical Installation Power bus connection (line cable) ® 11.Plug in the line connector of the EBOX to the FieldPower contact module. 2839881483 12.Position the EBOX on the ABOX. Screw on the EBOX with 4 screws (tightening torque: 2 Nm, 18 lb.in). 2839860363 NOTICE Ingression of moisture or dust when bending the line cable.
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Page 20: Motor Connection
Electrical Installation Motor connection Motor connection 5.3.1 Motor connection variants ® The following figure shows the motor plug connector variants for MOVIFIT basic: ® ® MOVIFIT basic inverter MOVIFIT basic dual motor starter ® MOVIFIT basic reversing starter (In preparation) 2816406795 2816404875 X9 Motor connection... - Page 21 Electrical Installation Motor connection 5.3.2 X9, (X8): Motor connection ® The X8 plug connector is only available in conjunction with MOVIFIT basic with dual- motor starter Connection The following table provides information about this connection: Function Power connection for motor with brake Connection type Q 8/0, female Wiring diagram...
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Page 22: Control Unit Connection
Electrical Installation Control unit connection Control unit connection ® The following figure shows the control unit variants for MOVIFIT basic: ® ® MOVIFIT basic with AS-Interface MOVIFIT basic with binary control DI2 STATUS AS-Interface STATUS 9007202071153547 2816402955 X22 Binary input sensor 2 X12 Signal inputs DI2 + DI3 X21 AS-Interface connection X11 Signal inputs DI0 + DI1... -
Page 23: Connections Of Movifit ® Basic With As-Interface
Electrical Installation ® Connections of MOVIFIT basic with AS-Interface ® Connections of MOVIFIT basic with AS-Interface 5.5.1 X21: AS-Interface connection The following table provides information about this connection: Function AS-Interface – input Connection type M12, 4-pole, male, A-coded Wiring diagram 2384154763 Assignment Name... - Page 24 Electrical Installation ® Connections of MOVIFIT basic with AS-Interface 5.5.3 X23: Binary input sensor 3 The following table provides information about this connection: Function Binary input sensor 3 Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment Name Function +24 V DC 24 V output (sensor supply) n.
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Page 25: Connections Of Movifit ® Basic With Binary Control
Electrical Installation ® Connections of MOVIFIT basic with binary control ® Connections of MOVIFIT basic with binary control ® 5.6.1 X11: Signal inputs 0 and 1 of MOVIFIT basic The following table provides information about this connection: Function Binary inputs 0 and 1 Connection type M12, 4-pole, male, A-coded Wiring diagram... - Page 26 Electrical Installation ® Connections of MOVIFIT basic with binary control ® 5.6.3 X13: Signal outputs 0 and 1 of MOVIFIT basic The following table informs about this connection: Function Binary outputs 0 and 1 Connection type M12, 5-pole, female, A-coded Wiring diagram 2264816267 Assignment...
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Page 27: Connection Of Lt-Bg Keypad
Electrical Installation Connection of LT-BG keypad Connection of LT-BG keypad ® The MOVIFIT basic inverter is equipped with an X50 diagnostic interface (RJ-11 socket) for startup, parameterization and service. The diagnostic interface is located in the connection block of the control unit. You must remove the screw plug before plugging in the connector into the diagnostic interface. -
Page 28: Startup
Startup Important startup notes Startup Important startup notes INFORMATION You must comply with the general safety notes in chapter "Safety Notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries. • Install the protective covers of the plant according to the instructions, also see the operating instructions of the gear unit. -
Page 29: Startup Procedure For The Movifit ® Basic Inverter
Startup ® Startup procedure for the MOVIFIT basic inverter ® Startup procedure for the MOVIFIT basic inverter ® Proceed as follows to startup the MOVIFIT basic inverter: ® 1. Check the connection of the MOVIFIT basic unit. See chapter "Electrical Installation". 2. -
Page 30: Movifit ® Basic Motor Starter - Startup Procedure
Startup ® MOVIFIT basic motor starter – startup procedure ® MOVIFIT basic motor starter – startup procedure WARNING Electric shock due to dangerous voltages in the ABOX. Severe or fatal injuries. ® • De-energize the MOVIFIT basic unit using a suitable external cut-off device before removing the EBOX. -
Page 31: Parameterization With Lt-Bg Keypad
Startup Parameterization with LT-BG keypad Parameterization with LT-BG keypad 6.4.1 Description of LT-BG keypad Function You can use the LT-BG keypad for startup, parameterization and manual operation of ® MOVIFIT basic inverters. In addition to that, the keypad displays important information about the state of the drive. - Page 32 Startup Parameterization with LT-BG keypad 6.4.2 Parameterization Proceed as follows to change the parameter values: ® 1. Check the connection of the MOVIFIT basic unit. See chapter "Electrical Installation". ® 2. Connect the LT-BG keypad to the MOVIFIT basic unit. See chapter "LT-BG keypad connection"...
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Page 33: Functions Of Movifit ® Basic With As-Interface
Startup ® Functions of MOVIFIT basic with AS-Interface ® Functions of MOVIFIT basic with AS-Interface ® 6.5.1 Data transfer AS-Interface master → MOVIFIT basic ® MOVIFIT basic The following table shows the 4 data bits that the AS-Interface master sends to the ®... -
Page 34: Functions Of Movifit ® Basic With Binary Control
Startup ® Functions of MOVIFIT basic with binary control ® Functions of MOVIFIT basic with binary control ® 6.6.1 Data transfer PLC → MOVIFIT basic ® MOVIFIT basic The following table shows the control signal that the higher-level controller (e.g. PLC) ®... -
Page 35: Operation
Operation Operating displays (LEDs) Operation Operating displays (LEDs) ® The following figure shows the LEDs of MOVIFIT basic: ® ® MOVIFIT basic with AS-Interface MOVIFIT basic with binary control [7] [8] STATUS AS-Interface STATUS 2816401035 2816399115 LED "DI3" LED "DI3" LED "DI2"... -
Page 36: Service
Service Diagnostics with LT-BG keypad Service Diagnostics with LT-BG keypad The following table helps you with troubleshooting: Error Cause Solution Overload or overcurrent error of the • Check the star/delta terminal connection in the motor. unloaded motor during acceleration The nominal operating voltages of motor and ®... -
Page 37: Error List Of Movifit ® Basic
Increase the ambient temperature to above - 10 °C before switching on the inverter. th-Flt Faulty thermistor at heat • Contact the SEW-EURODRIVE Service. sink. P-LOSS Input phase failure error One input phase failed in an inverter designed for operation on a three-phase system. - Page 38 Parameters not saved. • Factory settings loaded. • Try again. • If this problem occurs repeatedly, contact the SEW-EURODRIVE service. At-FO1 Auto-tune error The measured stator resistance of the motor fluctuates between the phases. • Make sure that the motor is connected correctly and without error.
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Page 39: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity EC Declaration of Conformity 901120011 SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the ® units of the series MOVIFIT basic MBF.. MBS.. are in conformity with Low Voltage Directive... - Page 40 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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