Western tornado Owner's Manual
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Western tornado Owner's Manual

Hopper spreader
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Western Products, PO Box 245038, Milwaukee, WI 53224‑9538 • www.westernplows.com
January 1, 2017
Lit. No. 95748, Rev. 04
Tornado™ Hopper Spreader
Owner's Manual
Original Instructions
CAUTION
Read this document before operating
or servicing the spreader.
This manual is for WESTERN
Tornado Hopper Spreaders with serial numbers
®
beginning with 0607–0903.
This manual supersedes all editions with an earlier date.

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  • Page 1 Western Products, PO Box 245038, Milwaukee, WI 53224‑9538 • www.westernplows.com January 1, 2017 Lit. No. 95748, Rev. 04 Tornado™ Hopper Spreader Owner's Manual Original Instructions CAUTION Read this document before operating or servicing the spreader. This manual is for WESTERN Tornado Hopper Spreaders with serial numbers ®...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PREFACE ..............4 MOUNTING THE SPREADER ......... 12 Owner's Information ..........4 OPERATING THE SPREADER – CAB CONTROL . 15 SAFETY ..............5 Starting and Stopping Motor ....... 15 Safety Definitions ..........5 Adjusting Spinner/Conveyor Speed ....15 Warning/Caution Labels ........

  • Page 4: Preface

    PREFACE This manual has been prepared to acquaint you with When service is necessary, bring your hopper the safety information, operation and maintenance of spreader to your distributor. They know your spreader your new hopper spreader. Please read this manual best and are interested in your complete satisfaction.

  • Page 5: Safety

    SAFETY SAFETY DEFINITIONS WARNING/CAUTION LABELS Become familiar with and inform users about the WARNING warning and caution labels on the spreader. Indicates a potentially hazardous situation that, if not avoided, could result in death or NOTE: If labels are missing or cannot be read, see serious personal injury.

  • Page 6: Serial Number Label

    SAFETY SERIAL NUMBER LABEL SAFETY PRECAUTIONS Improper installation and operation could cause personal injury and/or equipment and property damage. Read and understand labels and the Owner's Manual before installing, operating, or making adjustments. WARNING • Driver to keep bystanders minimum of 25 feet away from operating spreader.

  • Page 7: Fuses

    SAFETY PERSONAL SAFETY CAUTION • Do not operate a spreader in need of • Remove ignition key and put the vehicle in park or maintenance. in gear to prevent others from starting the vehicle • Before operating the spreader, reassemble during installation or service.

  • Page 8: Ventilation

    SAFETY VENTILATION TORQUE CHART WARNING CAUTION Vehicle exhaust contains lethal fumes. Read instructions before assembling. Breathing these fumes, even in low Fasteners should be finger tight until concentrations, can cause death. Never instructed to tighten according to the Torque operate a vehicle in an enclosed area without Chart.

  • Page 9: Loading

    LOADING This Owner's Manual covers vehicles that have been CAUTION recommended for carrying the hopper spreader. Please Read and adhere to manufacturer's see your local dealer for proper vehicle applications. ice‑control material package labeling, including Material Safety CERTIFICATION Data Sheet requirements. WARNING MATERIAL WEIGHTS New untitled vehicle installation of a spreader...

  • Page 10: Spreader Specifications

    LOADING SPREADER SPECIFICATIONS Overall Empty Capacity Capacity Overall Overall Spreader Recommended Length Weight Struck Rounded Width Height Description (in) (lb) (cu yd) (cu yd) (in) (in) Regular Capacity 3/4–1 ton Pickup 7' Hopper Body Trucks above Double-Wall Poly 8500 lb GVWR DETERMINING VEHICLE PAYLOAD 5.

  • Page 11: Determining Vehicle Payload Worksheet

    LOADING Determining Vehicle Payload Worksheet Example: Material Type Dry Salt Equipment installed when 7' Poly Hopper vehicle was weighed Spreader Front Gross Axle Weight Rating (FGAWR) (lb) Rear Gross Axle Weight Rating (RGAWR) (lb) Gross Vehicle Weight Rating 8600 (GVWR) (lb) Gross Vehicle Weight (empty) –...

  • Page 12: Mounting The Spreader

    MOUNTING THE SPREADER 3. To lift the spreader into the truck bed from the NOTE: Periodically throughout the snow and ice ground, stand the spreader up on the feet at the control season, verify that mounting devices rear of the spreader. The chute must be removed are secure.
  • Page 13 MOUNTING THE SPREADER 4. To remove the chute: 5. Position spreader on its feet at the rear of the truck. a. Release the two draw latches that hold the chute to the sill; rotate the bottom of the chute 6. Tip the spreader toward the truck until the sill rests up to loosen the drive belt.
  • Page 14 MOUNTING THE SPREADER 10. Install the spacer between the end of the sill and WARNING the front of the truck bed as shown. If you do not Spreader shall be bolted to vehicle frame. have a spacer, refer to the Installation Instructions Do not rely on the tie‑down chains or straps to create one.

  • Page 15: Operating The Spreader - Cab Control

    OPERATING THE SPREADER – CAB CONTROL 2. Press the OFF button to stop motor. The OFF WARNING button operates as emergency stop when Never operate equipment when under the required. influence of alcohol, drugs, or medications that might alter your judgment and/or reaction time. NOTE: The truck ignition must be ON to start the spreader.

  • Page 16: Diagnostic Indicator Light

    OPERATING THE SPREADER – CAB CONTROL DIAGNOSTIC INDICATOR LIGHT The diagnostic indicator light located to the right of the START/BLAST button remains dark unless a problem with the motor or wiring is detected. The light will flash a number of flashes in a row, pause, then repeat. Count the flashes to determine the nature of the malfunction and refer to diagnostic chart below.

  • Page 17: Removing The Spreader

    REMOVING THE SPREADER 3. Disconnect the electrical connections at the CAUTION spreader and remove the chute cover. The knobs Before lifting, verify that hopper is empty of that secure the chute cover must be screwed all material. The lifting device must be able to the way in.
  • Page 18 REMOVING THE SPREADER Do not leave an unsecured spreader standing on its feet. After pulling the truck away, either lower the spreader so it is resting on its 6 legs or properly support it with blocks and secure it as directed in the Storage section.

  • Page 19: Maintenance

    MAINTENANCE DRIVE BELT AND CHAIN TENSION CAUTION Disconnect electric power at spreader Chain Deflection of 1/4" electrical wiring harness connection and tag out if required before servicing or performing Gearbox Input Shaft maintenance. Motor GREASE FITTINGS To keep your spreader running smoothly, observe the following recommendations: Spinner Shaft V-Belt...

  • Page 20: Conveyor Belt Tension

    MAINTENANCE CONVEYOR BELT TENSION 4. Loosen the jam nut on one of the take-up bolts, then tighten (clockwise) the take-up bolt one full revolution. Repeat evenly on the other side. The conveyor drive roller can slip inside the conveyor belt for a number of reasons, including (1) material 5.

  • Page 21: After Each Use

    MAINTENANCE AFTER EACH USE STORAGE • Wash out the hopper and rinse off all external The spreader can be stored on end (on its feet) for surfaces. storage; however, steps must be taken to properly secure it. • Clean out any trapped/frozen material from between the conveyor belt and the vehicle bed 1.

  • Page 22: At The End Of Each Season Or After Extended Storage

    MAINTENANCE AT THE END OF EACH SEASON OR RECYCLE AFTER EXTENDED STORAGE When your spreader has performed its useful life, many of its components can be recycled as steel. • Wash out the hopper and rinse off all external Gear oil shall be disposed of according to local surfaces.

  • Page 23: Harness Wiring Diagram

    HARNESS WIRING DIAGRAM Cab Control 4-Way Connector To Vehicle Switched Accessory Connector 18 ga Red 18 ga Shielded Twisted-Pair Cable 6 ga Red 100 Amp Fuse 6 ga Red 18 ga Black 6 ga Black To Vehicle CHMSL Signal Vehicle Wiring Harness Spreader Wiring Harness...

  • Page 24: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Please see your distributor for service. The Before servicing the spreader: troubleshooting reference table below may guide you • Review all safety information. in diagnosing the issue. • Confirm that all electrical connections are tight and clean. For a reference table of the cab control error codes, see the "Operating the Spreader –...
  • Page 25 TROUBLESHOOTING GUIDE Problem Possible Cause Suggested Solution Unplug the spreader harness and tag out, if required, before performing any of the following repairs. 1. Obstruction is preventing rotation. 1. Clear obstruction. 2. Sprocket is not secured to motor 2. Replace set screw if missing or shaft.
  • Page 26 This page intentionally left blank. Lit. No. 95748/95749, Rev. 04 January 1, 2017...
  • Page 28 Western Products or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. Western Products offers a limited warranty for all spreaders and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered (™)

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