Related Manuals for Lincoln Electric VANTAGE 410 CE
Summary of Contents for Lincoln Electric VANTAGE 410 CE
- Page 1 IM2076 09/2017 REV01 ® VANTAGE 410 CE OPERATOR’S MANUAL ENGLISH Lincoln Electric Bester Sp. z o.o. ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland www.lincolnelectric.eu...
- Page 2 THE LINCOLN ELECTRIC COMPANY EC DECLARATION OF CONFORMITY Manufacturer and technical documentation holder: The Lincoln Electric Company 22801 St. Clair Ave. Cleveland Ohio 44117-1199 USA EC Company: Lincoln Electric Europe S.L. c/o Balmes, 89 - 8 08008 Barcelona SPAIN Hereby declare that welding equipment:...
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Page 3: Table Of Contents
12/05 THANKS! For having chosen the QUALITY of the Lincoln Electric products. Please Examine Package and Equipment for Damage. Claims for material damaged in shipment must be notified immediately to the dealer. For future reference record in the table below your equipment identification information. Model Name, Code &... -
Page 4: Technical Specifications
Technical Specifications ® VANTAGE 410 (CE) (K4178-1) (Codes 12516, 12635) INPUT – DIESEL ENGINE Horse Operating Displacement Cu. In. power Make/Model Description Speed (ltrs.) Bore x Stroke Starting system Capacities @1800 (RPM) Inch (mm) High 1890 4 cylinder 12Vdc Battery and Fuel: 20 gal (75.7l) Naturally Full Load... - Page 5 30AMP x 2 for 115V MISCELLANEOUS HARMONIC CONTENT EMC CLASSIFICATION THF < 8% : 6.2% THF. VANTAGE 410 CE IS CLASSIFIED AS A CLASS I MACHINE MACHINE AMBIENT OPERATING CONDITIONS TEMPERATURE ALTITUDE MAX ANGLE OF OPERATION 5°F (-15°C) TO 104°F (+ 40°C) 5997ft (1828m)* 15°...
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Page 6: Electromagnetic Compatibility (Emc)
Electromagnetic Compatibility (EMC) This machine has been designed in accordance with all relevant directives and standards. However, it may still generate electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine. -
Page 7: Safety
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages caused by improper installation, improper care or abnormal operation. -
Page 8: Installation And Operator Instructions
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an environment with increased hazard of electric shock. CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. -
Page 9: Vehicle Mounting
The machines maximum angle of operation is 15° in all being operated or serviced. directions. Typical conditions of use, i.e., travel speed; roughness of surface on which the trailer will be Lifting operated; environmental conditions; like maintenance. ® The VANTAGE 410 CE weighs approximately 1205lbs Conformance with federal, state and local laws (547kg) with a full tank of fuel (1706lbs (488kg) less... -
Page 10: Engine Cooling System
fine tuning of the output. Engine Cooling System The 14-pin connector is used to directly connect a wire WARNING feeder control cable. In the CV-WIRE mode, if the feeder Air to cool the engine is drawn in the side and exhausted being used has a voltage control when the wire feeder through radiator &... -
Page 11: Cable Installation
Connection of the LN-25 to the Vantage ® the capacity of the Vantage 410 CE. The LN-25 with or without an internal contactor may be Connection of Lincoln Electric Wire ® used with the Vantage 410 CE. See the appropriate "Diagram" Section. -
Page 12: Engine Operation
TV sets, complicated DEVICES WITH THIS electrical equipment. PRODUCT. The Lincoln Electric Company is not responsible for any damage to electrical components improperly connected to this product. For Auxiliary Power Start the engine and set the IDLER control switch to the... - Page 13 point in each display will be flashing. The accuracy Controls and Op erational Features of the meters is +/- 3%. Welding Controls Weld Mode Selector Switch: Provides five selectable welding modes. CV-WIRE; ARC GOUGING; DOWNHILL PIPE CC-STICK ...
- Page 14 of the wire feeder voltmeter to the polarity of the electrode. Engine Controls 10. Run/Stop Switch: RUN position energises VRD (Voltage Reduction Device) Indicator Lights: the engine prior to starting. STOP position ® On the front panel of the Vantage 410 CE are two stops the engine.
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Page 15: Welder Operation
Circuit. High Idle - No Load 1890 1.52 49.76 R.P.M. (Kubota) 17. Circuit Breaker- For protection of 42V & 120V Wire DC Weld Output 2.50 30.23 Feeder circuits. 150 Amps @ 20 Volts DC Weld Output 3.30 22.91 18. Battery Isolator- Cuts power to the battery. Lockable 250 Amps @ 24 Volts with padlock (Not Supplied). - Page 16 TIG WELDING B. For Re-Striking Electrodes The TOUCH START TIG setting of the MODE switch is Some electrodes form a cone at the end of the electrode for DC TIG (Tungsten Inert Gas) welding. To initiate a after the welding arc has been broken, particularly iron weld, the OUTPUT CONTROL dial is first set to the powder and low hydrogen electrodes.
- Page 17 TYPICAL CURRENT RANGES FOR TUNGSTEN ELECTRODES Approximate Argon Gas Flow DCEN (-) DCEP (+) Tungsten Electrode Flow Rate C.F.H. (l/min) TIG TORCH Diameter mm Nozzle Size (4), (5) 1%, 2% Thoriated 1%, 2% Thoriated Aluminum Stainless Steel Tungsten Tungsten 2-15 #4, #5, #6 5-20 15-80...
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Page 18: Arc Gouging
Wire Welding-CV ® Connect a wire feeder to the Vantage 410 CE according to the instructions in INSTALLATION INSTRUCTIONS Section. ® Vantage 410 CE in the CV-WIRE mode, permits it to be used with a broad range of flux cored wire (Innershield and Outershield) electrodes and solid wires for MIG welding (gas metal arc welding). - Page 19 VANTAGE ® 410 Simultaneous Welding and Power Loads BOTH 1 & 3 Weld 1 PHASE 3 PHASE PHASE WATTS WATTS WATTS 3500 10000 10000 PLUS 3500 8500 8300 3500 5700 5300 3500 3500 3500 ® Vantage 410 CE Extension Cord Length Recommendatons (use the shortest length extension cord possible sized per the following table) Current Voltage...
- Page 20 working on this machine. Maintenance Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, WARNING and all other moving parts when starting, operating, ...
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Page 21: Engine Oil Change
necessary, add oil to the upper limit mark on the dipstick. Engine Oil Change WARNING IMPORTANT: If fuel is used with a higher sulfur content Never use gasoline or low flash point solvents for than 15ppm which is the maximum found in Ultra Low cleaning the air cleaner element. -
Page 22: Tightening The Fan Belt
Replace the fuel filter if it is found with excessive Tightening the Fan Belt water accumulation or sediment. Empty fuel pre- filter. If the fan belt is loose, the engine can overheat and the battery lose its charge. Check tightness by pressing on Engine Adjustment the belt midway between the pulleys. -
Page 23: Charging The Battery
hole with distilled water and recharge. If one cell is low, check for leaks. Charging the Battery When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging ®... -
Page 24: Diagrams
Diagrams With Optional K857 Remote Control WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. ... - Page 25 Engine Welders/LN-25 across the Arc Connection Diagram with Optional K444-1 Remote Control WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place ...
- Page 26 Engine Welders/LN-7 Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. Only qualified personnel should install, use or service this equipment TO WORK ELECTRODE CABLE...
- Page 27 Engine Welders/LN-742 Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. Only qualified personnel should install, use or service this equipment TO LN-742 INPUT CABLE PLUG...
- Page 28 Engine Welders/LN-8 Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. Only qualified personnel should install, use or service this equipment TO LN-8 INPUT CABLE PLUG...
- Page 29 Engine Welders to K867 Control Cable Adapter Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. ...
- Page 30 Engine Welders/K691-10/K488/K487 Spool Gun Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. ...
- Page 31 Engine Welders/K930 Tig Module Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. ...
- Page 32 Engine Welders/K2259-1 Cobramatic Connection Diagram WARNING Do not operate with panels open. Disconnect NEGATIVE (-) Battery lead before servicing. Do not touch electrically live parts. WARNING Keep guards in place Keep away from moving parts. ...
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Page 33: Weee
WEEE 07/06 Do not dispose of electrical equipment together with normal waste! In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE) and its implementation in accordance with national law, electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility. -
Page 34: Electrical Schematic
Electrical Schematic For code 12516, 12635 ELECTRICAL SYMBOLS PER E1537 ALL CASEFRONT COMPONENTS SHOWN VIEWED FROM REAR NOTE: this diagram is for reference only. It may not be accurate for all macjines covered by this manual. The specific diagram for a particular code is includedwith the machine. If the diagram is illegible, write to the Service Department for a a replacement. -
Page 35: Suggested Accessories
Suggested Accessories K2641-2 Four Wheeled Steerable Yard Trailer - For in plant and yard towing. Comes standard with a Duo-Hitch™, a 2” Ball and Lunette Eye combination Hitch. K2636-1 Two Wheeled Trailer - K2636-1 For highway use, consult applicable federal, state, and local laws regarding possible additional requirements. KIT-400A-70-5M* Cable kit 400A, 70mm2, 5m GRD-400A-70-xM*... - Page 36 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...