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B&R Industries Provit 5000 User Manual

Automation pc
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Perfection in Automation
PROVIT 5000
User's Manual

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Summary of Contents for B&R Industries Provit 5000

  • Page 1 Perfection in Automation PROVIT 5000 User’s Manual...
  • Page 2 Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in connection with or arising from the furnishing, performance or use of these products. The software names, hardware names and trademarks used in this document are registered by the respective companies. Provit 5000 User’s Manual...
  • Page 3 Provit 5000 User’s Manual...
  • Page 4 Chapter 1: General Information Chapter 2: Controllers Chapter 3: Display Units Chapter 4: Display Kits Chapter 5: Keypad Modules Chapter 6: Software Provit 5000 User’s Manual...
  • Page 5 Provit 5000 User’s Manual...
  • Page 6 Chapter 7: Accessories Chapter 8: Technical Appendix Provit 5000 User’s Manual...
  • Page 7 Provit 5000 User’s Manual...

  • Page 8: Table Of Contents

    2. Information for Using the Manual ..................21 2.1 Legend .......................... 21 3. Chapter Overview ....................... 21 4. Terminology ........................21 5. Provit 5000 Industrial PCs ....................22 6. Contents of Delivery ......................23 7. Model Numbers ........................23 7.1 Bus Units ........................23 7.2 System Units .........................
  • Page 9 7. System Unit with Socket 7 (ZIF) ..................81 7.1 General Information ....................... 81 7.2 Technical Data ......................81 7.3 Mainboard ........................83 7.4 Processor Socket ......................84 7.5 Jumper Settings ......................84 7.6 DRAM Socket ........................ 86 Provit 5000 User’s Manual...
  • Page 10 8.13.3 Use of an External Graphic Card ................ 113 8.13.4 Relationship between Resolution, Graphic memory and Colors ......113 8.14 Fuse .......................... 114 8.15 LPT2 (Hardware Security Key) .................. 114 8.16 Status LEDs ......................115 8.17 Battery ........................115 8.18 Reset Button ......................116 Provit 5000 User’s Manual...
  • Page 11 14.2.1 RS485 Interface Operation ................. 154 14.3 CAN Interface ......................154 14.4 PC Card Slot / SRAM ....................155 14.5 LPT2 (Hardware Security Key) .................. 156 14.6 Ethernet Controller ....................157 Chapter 3: Display Units .............. 159 Provit 5000 User’s Manual...
  • Page 12 12.3 Technical Data ......................187 12.4 Door mount installation ....................188 13. Display Units 5D5202.01, 5D5202.03 and 5D5212.01 ........... 189 13.1 Photo ........................189 13.2 Dimensions ........................ 189 13.3 Technical Data ......................190 13.4 Door Mount Installation ..................... 191 Provit 5000 User’s Manual...
  • Page 13 19.4 Door Mount Installation ..................... 217 19.5 Mounting Guidelines ....................218 19.6 Integrated Keys ......................219 19.7 Reset Button ......................219 19.8 LED Displays ......................220 19.9 Key Labels ......................... 220 19.10 Accessories ......................221 Chapter 4: Display Kits ..............223 Provit 5000 User’s Manual...
  • Page 14 3.5 Keypad Module 4 Keys ....................241 3.5.1 Dimensions ......................241 3.5.2 Technical Data ...................... 241 4. Special Keypad Modules ....................242 4.1 Dummy Module ......................242 4.1.1 Dimensions ......................242 4.1.2 Technical Data ...................... 242 4.2 E-Stop Button ......................243 Provit 5000 User’s Manual...
  • Page 15 3.1 BIOS Setup Main Menu ....................280 3.2 Standard CMOS Setup ....................282 3.3 BIOS Features Setup ....................285 3.4 Chipset Features Setup ....................290 3.5 Power Management Setup ..................293 3.6 PNP/PCI Configuration ....................296 3.7 Load BIOS Defaults ..................... 298 Provit 5000 User’s Manual...
  • Page 16 4.2.2 General Messages ....................321 4.2.3 Error Messages ..................... 322 4.2.4 Award BIOS Alarm Signals ................... 322 5. Provit 5000 Utilities ......................323 5.1 MTC Function Libraries ....................323 5.1.1 Function Diagram ....................324 5.1.2 MTC Diagnose Tool ....................325 6.
  • Page 17 4.4 Technical Data ......................341 4.5 Accessories ......................... 341 4.6 Model Numbers ......................342 5. Provit 5000 Controller Add-On CD ROM 5A5009.01 ............342 5.1 Mounting Instructions for the Add-On CD ROM with Controller ........344 5.2 Technical Data ......................344 6.
  • Page 18 Table of Contents 9. Year 2000 Problem / Year 2000 Compliance ..............377 Provit 5000 User’s Manual...
  • Page 19 Table of Contents Provit 5000 User’s Manual...

  • Page 20: Chapter 1: General Information

    - Provit 5600 Configuration Options (CD-ROM, LS-120,...) revised - Model numbers for Mkey documentation MAMKEY-F added - Model numbers for Provit 5000 User Documentation MAPRV500-F added - Dimension diagrams for IPC5000/5000C 5 slot and IPC5600/5600C added - Dimension diagrams for the external 19" keyboard 5E9600.01-010 and 5E9600.01-020 added...
  • Page 21 - Pentium III / 600 MHz and associated system units added December Changes/New features 0012 2000 - Model numbers added - Pentium III / 600 MHz and associated system units added - Changeover to a new layout Table 1: Manual History (cont.) Provit 5000 User’s Manual...

  • Page 22: Information For Using The Manual

    Chapter 5: Keypad Modules Explanation of Panelware keypad modules and description of all modules Chapter 6: Software Description of BIOS, BIOS Upgrade, Provit 5000 Utilities and the allocation of system resources (interrupts, I/O addresses, etc.). Chapter 7: Accessories Overview of all accessories and devices available from B&R Chapter 8: Technical Appendix Technical information for Touch Screen, etc.

  • Page 23: Provit 5000 Industrial Pcs

    General Information • Provit 5000 Industrial PCs Abbreviation Explanation Hard Disk Drive Industrial PC Plug & Play Provit PROcess VIsualization Terminal Table 3: Terminology 5. Provit 5000 Industrial PCs Provit Industrial PCs offer the distinct advantage of a modular design for your computer controlled industrial workplace.

  • Page 24: Contents Of Delivery

    Bus unit with 100 – 240 VAC supply voltage, 2 slots (1 PCI, 2 ISA) Provit 5000 Controller Bus Unit with 2 slots in total; 1 BR ISA and 1 half size ISA / PCI. Supply voltage 100 – 240 VAC.
  • Page 25 CD-ROM drive 5A5009.01 In preparation Provit 5000 Controller Bus Unit with 2 slots in total; 1 BR ISA and 1 half size ISA / PCI. Prepared for add-on CD-ROM drive 5A5009.01. Supply voltage 24 VDC. For system units 5C5001.xx 5C5000.31...

  • Page 26: System Units

    System unit with an Intel 82440BX chipset, VGA, MTC, 3 DIMM slots Provit 5000 Controller System Unit for Intel Celeron and Pentium III processors, 2 MB video memory, Intel 82440 BX chipset, 3 DIMM slots, 2 serial interfaces, 1 parallel interface.

  • Page 27: Processors

    5C5001.1x and 5C5601.1x. 5C5002.16 Processor iP III 850 Intel Pentium ® processor III 850 MHz, 32 kB L1 cache, 256 kB L2 cache. Only available together with system units 5C5001.1x and 5C5601.1x. Table 6: Processor model numbers Provit 5000 User’s Manual...

  • Page 28: Mass Memory

    PC card ATA Flash 440 MB Type II PCMCIA card with 440 MB Flash PROM and true IDE/ ATA mode 9A0015.01 Compact Flash 20 MB ATA/True IDE Cancelled since 05/2000 Compact Flash card with 20 MB Flash PROM. Supports the true IDE/ATA mode. Table 7: Mass memory model numbers Provit 5000 User’s Manual...

  • Page 29: Main Memory

    DIMM module 128 MB, for 5C5001.1x and 5C5601.1x system units 9A0004.14 DIMM SDRAM PC100 256 MB 32 MB x 64 DIMM module 256 MB, for 5C5001.1x and 5C5601.1x system units Table 8: Main memory model numbers Provit 5000 User’s Manual...

  • Page 30: Interface Boards

    Remark 5D5100.01 Display unit 10.4" LCD color display Cancelled Provit 5000 display unit with LCD color display, 10.4" diagonal, protection IP65 (from front). Comes since 05/1999 complete with accessories (cable). Outline dimensions 310 x 236 mm (WxH). 5D5100.04 Display unit 10.4" VGA display (color TFT) Provit 5000 display unit with VGA color TFT display, 10.4"...
  • Page 31 5D5500.10 Display unit 10.4" VGA display (color TFT) with keys Provit 5000 display unit with VGA color TFT display, 10.4" diagonal, 10 softkeys, 13 function keys and 20 system keys. Protection IP65 (from front) Outline dimensions 310 x 387 mm (WxH).

  • Page 32: Display Kits

    Provit 5000 display kit, with VGA color TFT display, 10.4" diagonal. Without housing. 5D5000.10 Display kit with 10.4" VGA display (color LCD) Provit 5000 display kit, with VGA color LC display kit, 10.4" diagonal. Comes complete with accessories (approx. 250 mm cable) but without housing. 5D5000.14 Display kit with 13.8"...

  • Page 33: Accessories

    Remote display cable 5 m for Provit 5000/5600 5A5004.06 Remote Display Cable 5 m with angled plug. Remote display cable 5 m, with angled plug (70°) for Provit 5000/5600. 5A5004.10 Remote Display Cable 10 m Remote display cable 10 m for Provit 5000/5600 5A5004.11...
  • Page 34 Slot cover for system units 5C5600.11/12 5A9000.01 Provit Fitting Template Fitting template for all standard display units of the Provit 2000 and Provit 5000 product line. 5E9600.01-010 AT keyboard 19" IP65 German AT keyboard for front mount installation in the 19" format (482.6 mm). German keyboard layout.

  • Page 35: Software

    9A0013.01 Pen for resistive touch screen 9A0014.02 RS232 Extension Cable 1.8 m RS232 extension cable e.g. for operating a discharged Provit 5000/5600 display unit with touch screen. Length 1.8 m. 9A0014.05 RS232 Extension Cable 5 m RS232 extension cable e.g. for operating a discharged Provit 5000/5600 display unit with touch screen.
  • Page 36 Windows NT for usage of the maintenance functions. 5S5000.02-090 Provit 5000 Upgrade Disk Cancelled Provit 5000 Upgrade Disk contains the latest versions of BIOS (Elite BIOS, VGA BIOS, MTC BIOS) since 11/2000 for the IPC 5000. 5S5000.03-090 Provit 5000 Graphics Cancelled Includes the current versions of graphics drivers for operating systems like MS-DOS®...

  • Page 37: Documentation

    IPC5600C (5C5601.1x) Table 13: Model numbers for software (cont.) 7.11 Documentation Model Number Description Remark MAPRV5000-0 Provit 5000 User Manual, German MAPRV5000-E Provit 5000 User Manual, English MAPRV5000-F Provit 5000 User Manual, French MAMKEY-0 Provit Mkey User Manual, German MAMKEY-E...

  • Page 38: Chapter 2: Controllers

    3) Only applies to remote operation i.e. a display not mounted on the controller - remote mounting. For more details, see the "Mounting Instructions" section in the "Display Units" chapter. 4) The maximum operating temperature of the IPC is 45°C, when using 5C5002.13 processors (Celeron 433) with the system unit 5C5001.1x Provit 5000 User’s Manual...

  • Page 39: Bus Units

    100 - 240 VAC 24 VDC 50 - 60 Hz 50 - 60 Hz Fan Type / Design Ball bearings, analog control Number of Fans ∅ 40 mm ∅ 50 mm Table 17: Technical data for IPC5000 bus units Provit 5000 User’s Manual...

  • Page 40: Ipc5600 And Ipc5600C

    Chipset Intel 430HX Processor Socket ZIF socket 7 DRAM 2 x PS/2 SIMM, EDO or FPM Max. 128 MB 2nd Level Cache 512 KB pipeline burst Table 19: Technical data for IPC5000 and IPC5600 system units Provit 5000 User’s Manual...

  • Page 41: Ipc5000C And Ipc5600C

    Temperature monitoring (CPU, I/O, display unit) Math Processor Integrated in the processor, no socket BIOS AWARD Elite BIOS, Plug and Play compatible Chipset Intel 440BX Processor Socket Socket 370 Table 20: Technical data for IPC5000C and IPC5600C system units Provit 5000 User’s Manual...
  • Page 42 1) The quartz used with the IPC has an accuracy of 20 ppm. This means after influences such as operating temperature and wiring of the quartz have been taken into account, the inaccuracy is typically 5 seconds per day. Provit 5000 User’s Manual...

  • Page 43: Processors

    Clock Frequency Bus [MHz] L1 Cache 2 x 16 KB L2 Cache 128 KB 256 KB Technology ∅ 40 mm, ball bearings ∅ 50 mm, ball bearings Table 22: Technical data for IPC5000C and IPC5600C processors Provit 5000 User’s Manual...

  • Page 44: Hard Disks

    Table 24: Technical data for silicon disks 1) A special adapter is required to operate the silicon disks (see section "Silicon Disks"). 2) Full Metal Card, i.e. the housing of the PC Card is completely made of metal. Provit 5000 User’s Manual...

  • Page 45: Main Memory

    ISA 8 Bit ISA 8 Bit ISA 16 Bit Connection BNC, Twisted Pair Controller SMC 0022063 SMC COM20020 SMC COM90C65 SMC 90C66 Cabling RG62 RG62 RG62 RG62, UTP wire RJ-11 Table 28: Technical data for Arcnet interface boards Provit 5000 User’s Manual...

  • Page 46: Dimensions

    Controllers • Dimensions 2. Dimensions 2.1 IPC5000 and IPC5000C (2 slot design) Figure 1: IPC5000 and IPC5000C dimensions (2 slot design) Provit 5000 User’s Manual...

  • Page 47: Ipc5000 And Ipc5000C (4 Slot Design)

    Controllers • Dimensions 2.2 IPC5000 and IPC5000C (4 slot design) Figure 2: IPC5000 and IPC5000C dimensions (4 slot design) Provit 5000 User’s Manual...

  • Page 48: Ipc5000 And Ipc5000C (5 Slot Design)

    Controllers • Dimensions 2.3 IPC5000 and IPC5000C (5 slot design) Figure 3: IPC5000 and IPC5000C dimensions (5 slot design) Provit 5000 User’s Manual...

  • Page 49: Ipc5000 And Ipc5600C (4 Slot Design)

    Controllers • Dimensions 2.4 IPC5000 and IPC5600C (4 slot design) Figure 4: IPC5600 and IPC5600C dimensions (4 slot design) Provit 5000 User’s Manual...

  • Page 50: Ipc5000 And Ipc5600C (5 Slot Design)

    Controllers • Dimensions 2.5 IPC5000 and IPC5600C (5 slot design) Figure 5: IPC5600 and IPC5600C dimensions (5 slot design) Provit 5000 User’s Manual...

  • Page 51: Ipc5000 And Ipc5600C (6 Slot Design)

    Controllers • Dimensions 2.6 IPC5000 and IPC5600C (6 slot design) Figure 6: IPC5600 and IPC5600C dimensions (6 slot design) Provit 5000 User’s Manual...

  • Page 52: Mounting Instructions

    IPC5000/IPC5000C and IPC5600/IPC5600C controllers can be mounted at an angle of max. ±45°: Figure 7: Mounting Instructions If a disk drive or a CD-ROM drive is being operated on a IPC5600/IPC5600C controller, only an angle of ±25° max. is valid. Provit 5000 User’s Manual...

  • Page 53: Operating Temperature

    5 - 40 °C operation Table 31: Operating temperature for the IPC5600C 1) Only available with 5C5001.1x system units 2) Only with 5C5002.14 with a revision number < D0 3) Only with 5C5002.14 starting with revision number D0 Provit 5000 User’s Manual...

  • Page 54: Components Overview

    Controllers • Components Overview 5. Components Overview 5.1 IPC5000 (2 slot design) Figure 8: IPC5000 components (bus unit with 2 slots) 5.2 IPC5000 (4 slot design) Figure 9: IPC5000 components (bus unit with 4 slots) Provit 5000 User’s Manual...

  • Page 55: Ipc5600 (4 Slot Design)

    Controllers • Components Overview 5.3 IPC5600 (4 slot design) Figure 10: IPC5600 components (bus unit with 4 slots) Provit 5000 User’s Manual...

  • Page 56: Ipc5600 (6 Slot Design)

    Controllers • Components Overview 5.4 IPC5600 (6 slot design) Figure 11: IPC5600 components (bus unit with 6 slots) 5.5 IPC5000C (2 slot design) Figure 12: IPC5000C components (bus unit with 2 slots) Provit 5000 User’s Manual...

  • Page 57: Ipc5000C (4 Slot Design)

    Controllers • Components Overview 5.6 IPC5000C (4 slot design) Figure 13: IPC5000C components (bus unit with 4 slots) 5.7 IPC5600C (4 slot design) Figure 14: IPC5600C components (bus unit with 4 slots) Provit 5000 User’s Manual...

  • Page 58: Ipc5600C (6 Slot Design)

    Controller LS 120 and CD-ROM drive, for system units 5C5601.xx 5A5600.05 Controller FDD and DVD-ROM drive, for system units 5C5601.xx 5A5600.06 Controller ZIP250 and CD-ROM drive for system units 5C5601.xx on request 5A5600.07 Controller FDD CD-RW Table 32: Controller accessories model numbers Provit 5000 User’s Manual...

  • Page 59: 5A5600.01

    6.1.1 Mounting Guidelines for the Controller 5A5600.01 Figure 17: Mounting guidelines for the 5A5600.01 controller 6.1.2 Technical Data 5A5600.01 5A5600.01 Disk Drive 3.5" drive 1.44 MB Color Black Driver Not required Table 33: Technical data for the 5A5600.01 controller Provit 5000 User’s Manual...

  • Page 60: 5A5600.02

    Table 33: Technical data for the 5A5600.01 controller 6.2 5A5600.02 Figure 18: 5A5600.02 level with a display unit 5D560x.0x The figure shows the 5A5600.02 controller in a level type of installation with a 5D560x.0x display unit. Provit 5000 User’s Manual...

  • Page 61: Mounting Guidelines For The 5A5600.02 Controller

    Max. 2 G at 5 - 500 Hz, 1 octave/min Shock Operating Max. 5 G for 11 ms (half sine wave) CD-ROM Storage Max. 60 G for 11 ms (half sine wave) Table 34: Technical data for the 5A5600.02 controller Provit 5000 User’s Manual...

  • Page 62: 5A5600.03

    6.3 5A5600.03 This type of controller can be mounted on the back of display units 5D5600.0x and 5D5601.0x with the installation slot provided on the display unit. Figure 20: Figure 5A5600.03 Figure 21: FDD Dimensions, 5A5600.03 Provit 5000 User’s Manual...

  • Page 63: Mounting Guidelines For The 5A5600.03 Controller

    50 cm long connection cable (order no. 5A5601.01) for mounting the FDD (as shown in Figure 22). A longer 1.8 m cable is also available (model no: 9A9005.01). 6.3.1 Mounting Guidelines for the 5A5600.03 Controller Figure 23: Mounting guidelines for the 5A5600.03 controller Provit 5000 User’s Manual...

  • Page 64: Technical Data For The 5A5600.03 Controller

    Table 35: Technical data for the 5A5600.03 controller 6.4 5A5600.04 Figure 24: 5A5600.04 level with a display unit 5D560x.0x The figure shows the 5A5600.04 controller in a level type of installation with a 5D560x.0x display unit. Provit 5000 User’s Manual...

  • Page 65: Mounting Guidelines For The 5A5600.04 Controller

    Max. 2 G at 10 -500 Hz, 1 octave/min Shock Operating 5 G for 11 ms (half sine wave) Storage 60 G for 11 ms (half sine wave) Table 36: Technical data for the 5A5600.04 controller Provit 5000 User’s Manual...

  • Page 66: 5A5600.05

    Figure 27: Mounting guidelines for the 5A5600.05 controller 6.5.2 Technical Data for the 5A5600.05 Controller 5A5600.05 Floppy Drive 3.5" drive 1.44 MB data carrier DVD Drive 8x DVD read, 24x CD read Table 37: Technical data for the 5A5600.05 controller Provit 5000 User’s Manual...

  • Page 67: 5A5600.07

    Table 37: Technical data for the 5A5600.05 controller 6.6 5A5600.07 Figure 28: 5A5600.07 level with a display unit 5D560x.0x The figure shows the 5A5600.07 controller in a level type of installation with a 5D560x.0x display unit. Provit 5000 User’s Manual...

  • Page 68: Mounting Methods For The 5A5600.07 Controller

    Max. 2 G at 5 - 500 Hz, 1 octave/min Shock Operating Max. 5 G for 11 ms (half sine wave) CD RW Drive Storage Max. 60 G for 11 ms (half sine wave) Table 38: Technical data for the 5A5600.05 controller Provit 5000 User’s Manual...

  • Page 69: Drive Combinations

    The following statements refer to B&R's product range at the time this manual went to print. Naturally it is also possible to use further drives in other combinations resulting from changes to the product range or modification of hardware components. Information regarding this can be received directly from B&R. Provit 5000 User’s Manual...
  • Page 70 Connection to the controller is made via the external floppy disk drive interface for those versions whose floppy disk drives are operated remotely by the controller (e.g. in the display unit). The maximum distance allowed between controller and display is 1.8 m with FDD remote operation (e.g. as a Panel FDD) Provit 5000 User’s Manual...

  • Page 71: Operation Of 3.5" Floppy Disk Drive

    Normally drive designation A is assigned to the external floppy disk drive. In order to boot the floppy disk drive in the controller (e.g. during service work), the parameter "Swap Floppy Drive" must be switched to 'Enabled' (found under the menu item "BIOS Features Setup" in BIOS). Provit 5000 User’s Manual...

  • Page 72: Operation Of Ls120 Drives

    B. In this case, the expression "LS/Zip" (found in BIOS under the menu item "BIOS Features Setup") must be first in the "Boot Sequence" parameter so that the LS120 drive can be used for booting . Provit 5000 User’s Manual...

  • Page 73: Bios Settings For Booting An Ipc5600/5600C With Different Peripheral Devices

    1.4 M, 3.5" Drive B 1.4 M, 3.5" Boot Sequence A, C, SCSI Swap Floppy Drive Disabled On-Chip Secondary IDE Settings are irrelevant for this configuration.. Table 43: BIOS settings for booting an IPC5600/5600C with different peripheral devices Provit 5000 User’s Manual...

  • Page 74: Installation Guidelines

    5A5600.06, it is not possible to install this level with the back of a 4 slot Provit 5600 bus unit (5C5600.01 and 5C5600.02) and 5 slot bus unit (5C5600.03 and 5C5600.04). It is only possible to install level with the back when using a 6 slot Provit 5600 bus unit (5C5600.11 and 5C5600.12). Provit 5000 User’s Manual...
  • Page 75 5A5600.06, it is not possible to install this level with the back of a 4 slot Provit 5600 bus unit (5C5600.01 and 5C5600.02) and 5 slot bus unit (5C5600.03 and 5C5600.04). It is only possible to install level with the back when using a 6 slot Provit 5600 bus unit (5C5600.11 and 5C5600.12). Provit 5000 User’s Manual...

  • Page 76: Modification Instructions

    Figure 32: Drives accessible from the front of the IPC, level with the front of the display unit 6.12 Modification Instructions Drives are installed before delivery according to the customer's wishes. However if it should be necessary to make modifications, an easy step by step instruction follows: Provit 5000 User’s Manual...
  • Page 77 Controllers • Provit 5600 IPC Configuration Options a) Opening the housing Remove the marked screws and detach the cover Figure 33: Opening the housing Provit 5000 User’s Manual...
  • Page 78 Controllers • Provit 5600 IPC Configuration Options b) Removing the bus unit Remove the marked screws. The bus unit is now only connected to the system unit by the connector and the safety pins (white) marked. Figure 34: Removing the screws Provit 5000 User’s Manual...
  • Page 79 Controllers • Provit 5600 IPC Configuration Options The bus unit can now be detached. Figure 35: Detaching the bus unit The bus unit (in the background) is not required for the remainder of the process. Provit 5000 User’s Manual...
  • Page 80 Controllers • Provit 5600 IPC Configuration Options c) Detaching the drive Figure 36: Detaching the drive The drive can be detached from the mounting frame by removing the marked screws. Figure 37: Detaching the drive Provit 5000 User’s Manual...
  • Page 81 If the drives are accessible from the front of the IPC, they can be installed either level with the front of the controller or level with the front of a mounted display. Figure 39: Mounting options To reassemble your IPC, carry out the above steps in reverse. Provit 5000 User’s Manual...

  • Page 82: System Unit With Socket 7 (Zif)

    Intel 430HX Processor Socket ZIF socket 7 DRAM 2 x PS/2 SIMM, EDO or FPM Max. 128 MB 2nd Level Cache 512 KB pipeline burst Table 45: Technical data for system units with socket 7 (ZIF) Provit 5000 User’s Manual...
  • Page 83 3) Only the 256 KB L2 cache is available for IPCs with a revision number ≤ 34.03. 4) Only for system units with revision ≤ 34.03; otherwise not available 5) The VGA controller C&T65548 with 1 MB graphic memory is used for system unit 5C5001.01 with a revision number ≤ 21.01. Provit 5000 User’s Manual...

  • Page 84: Mainboard

    • Reset button • Recovery mode jumper • MTC maintenance controller (Panelware module operation, keyboard operation, Panellink FPD interface, temperature monitoring with fan control) Components listed out here are described in detail in the following sections. Provit 5000 User’s Manual...

  • Page 85: Processor Socket

    Jumper settings for system units 5C5002.02, 5C5001.03 and 5C5601.01 can be made in the following places on the mainboard: Figure 42: Jumper settings on mainboards with Socket 7 (ZIF) Jumper 1: Processor clock frequency Jumper 2: Processor supply voltage Provit 5000 User’s Manual...
  • Page 86 Figure 43: Setting the processor clock frequency (jumper 1): * With the IPC5000, only in system units with revision numbers starting from 44.04, otherwise not available. The defined clock frequency is not permitted to exceed the actual frequency specified for the processor. Provit 5000 User’s Manual...

  • Page 87: Dram Socket

    It is possible to alter the operating voltage of SIMM modules using a jumper, for the following system units: System Unit Starting with revision number 5C5001.01 44.04 5C5001.03 44.04 5C5601.01 20.00 Table 48: Altering the operating voltage for SIMM modules Figure 45: Location of the jumpers for DRAM operating voltage Provit 5000 User’s Manual...

  • Page 88: Serial Interfaces Com1And Com2

    Table 50: Pin assignment COM1 and COM2 Default Settings COM1 COM2 Interrupt I/O Address 3F8h - 3FFh 2F8h - 2FFh Table 51: Standard settings for COM1 and COM1 To change these settings, see the "BIOS Settings" section in Chapter 6 "Software". Provit 5000 User’s Manual...

  • Page 89: Parallel Interface Lpt1

    To change these settings, see the "BIOS settings" section in Chapter 6 "Software". Note: Provit IPC parallel interfaces are equipped with a protective circuit in order to conform with requirements for operating in industrial environments. This can possibly lead to limitations in regard to the maximum transfer rate. Provit 5000 User’s Manual...

  • Page 90: Interface For External Floppy Disk Drive

    Table 55: Standard settings for the external floppy disk drive interface These settings cannot be changed. Because of general PC specifications, this interface should be handled with extreme care with regard to EMC, location of cables etc. It should therefore only be used for service. Provit 5000 User’s Manual...

  • Page 91: Usb Interface

    Controllers • System Unit with Socket 7 (ZIF) 7.10 USB Interface All Provit 5000 system units (for IPC5000 only with a revision number starting from 34.03) have a USB (Universal Serial Bus) host controller with USB ports: Figure 46: USB ports (5C5001.01, 5C5001.03 and 5C5601.01) Because of general PC specifications this interface should be handled with extreme care with regard to EMC, location of cables etc.

  • Page 92: Mouse Connection (Ps/2)

    Mouse Connection (PS/2) Assignment PS/2 socket Mouse Data +5 V Mouse CLK Table 58: Mouse connection (PS/2) Setting PS/2 Keyboard Interrupt I/O Address Table 59: Standard settings for mouse interface (PS/2) These settings cannot be changed. Provit 5000 User’s Manual...

  • Page 93: Vga Controller

    The VGA controller is integrated onto the mainboard and offers high graphic performance through the connection with the PCI bus. Outputs are available for two display devices: 7.13.1 FPD Connection: A Provit 5000 flat display can be connected on this Panellink interface (see Chapter 3 "Display Units"). Provit 5000 User’s Manual...

  • Page 94: Crt Connection

    "Additional Peripherals" or with software, using a graphic driver (online help for the driver). Simultaneous operation of a monitor is not possible with SXGA TFT displays and LCD displays. Note: The corresponding C&T graphic driver for Windows 3.11/95/98/NT is available from B&R. Provit 5000 User’s Manual...

  • Page 95: Use Of An External Graphic Card

    Controllers • System Unit with Socket 7 (ZIF) Display units developed for Provit 2000 series IPCs cannot be used together with a Provit 5000 series IPC. 7.13.3 Use of an External Graphic Card It is possible to operate an external graphic card in a PCI slot on the mainboard. If such a card has been inserted, it is automatically recognized during the start-up procedure and the onboard VGA controller automatically switches itself off.

  • Page 96: Fuse

    Nominal Voltage 250V Nominal Current Type Time lag Table 64: Fuse 7.15 Status LEDs The IPCs 5000 and 5600 are equipped with four LEDs which are visible on the outside of the controller: Figure 48: Status LEDs Provit 5000 User’s Manual...

  • Page 97: Battery

    IPC has been switched off. The buffer duration of the battery is at least 4 years (at 50 °C, 8.5 mA current requirements of the supplied components and a self discharge of 40%). The battery status can be monitored by the maintenance controller using software. Provit 5000 User’s Manual...

  • Page 98: Reset Button

    7.18.1 Recovery Jumper Recovery mode is available to the user when the IPC can no longer be booted; due to either an error in BIOS or a damaged BIOS (e.g. power failure during the BIOS upgrade). Provit 5000 User’s Manual...

  • Page 99: User Jumper

    IPC must be switched off and the recovery jumper returned to the standard setting. BIOS then boots again properly. 7.18.2 User Jumper The user jumper is not required for setting system functions. It can be utilized by the user and evaluated using Provit 5000 Utilities (see section "Provit 5000 Utilities"). Connection Function 1 - 2...

  • Page 100: Maintenance Controller (Mtc)

    IPC is switched on (Hot Plug). Furthermore, the AT keyboard can be operated parallel to connected Panelware keypad modules or to a keyboard on a display unit (also see the "Using Panelware Modules" section). Provit 5000 User’s Manual...

  • Page 101: Panelware Keypad Modules

    Daisy chaining makes it possible to operate up to 8 Panelware modules in series. The following limitations apply to the current requirements for Panelware modules: Keys LEDs Maximum number in the entire system 128 (max. 48 lit simultaneously) (controller unit and display unit) Table 68: Connection of Panelware keypad modules Provit 5000 User’s Manual...

  • Page 102: Operating Data Coverage

    MTC is made using the FPD interface (Panellink), as shown in the "Maintenance Controller Block Diagram". Operating data is read either in BIOS under the menu item "Additional Peripherals" or using software, Provit 5000 Utilities (see the section "Provit 5000 Utilities"). Provit 5000 User’s Manual...

  • Page 103: Temperature Monitoring With Fan Regulation

    7.19.5 Battery Monitoring The CMOS battery can be evaluated (good or bad) using the MTC. Information is displayed either in BIOS under the menu item "Additional Peripherals" or using software, Provit 5000 Utilities (see the section "Provit 5000 Utilities"). Provit 5000 User’s Manual...

  • Page 104: System Units With Socket 370

    AWARD Elite BIOS, Plug and Play compatible Chipset Intel 440BX Processor Socket Socket 370 DRAM 3 x DIMM PC100 max. 512 MB 2nd Level Cache Integrated into the processor Table 71: Technical data for system units with socket 370 Provit 5000 User’s Manual...

  • Page 105: Mainboard

    Table 71: Technical data for system units with socket 370 (cont.) 8.3 Mainboard Figure 56: Mainboard system units with socket 370 All of the IPC's basic functions are implemented on the mainboard. Basically, these are: • Processor socket • Chipset • DRAM socket Provit 5000 User’s Manual...

  • Page 106: Processor Socket

    No jumper settings are required (or possible) for system units with socket 370 (5C5001.11, 5C5001.12, 5C5001.21, 5C5601.11 and 5C5601.12). The multiplier for the processor clock (bus clock 66 MHz or 100 MHz for Pentium III/600 or 850) and the core voltage for the processor are permanently set. Provit 5000 User’s Manual...

  • Page 107: Dram Socket

    Table 74: Pin assignment COM1 and COM2 Default Settings COM1 COM2 Interrupt I/O Address 3F8h - 3FFh 2F8h - 2FFh Table 75: Default settings COM1 and COM2 To change these settings see the section "Integrated Peripherals". Provit 5000 User’s Manual...

  • Page 108: Parallel Interface Lpt1

    This can possibly lead to limitations in regard to the maximum transfer rate. Because of general PC specifications, this interface should be handled with extreme care with regard to EMC, location of cables etc. Provit 5000 User’s Manual...

  • Page 109: Interface For External Floppy Disk Drive

    Table 79: Interface settings for external floppy disk drive These settings cannot be changed. Because of general PC specifications, this interface should be handled with extreme care with regard to EMC, location of cables etc. It should therefore only be used for service. Provit 5000 User’s Manual...

  • Page 110: Usb Interface

    Controllers • System Units with Socket 370 8.10 USB Interface All Provit 5000 system units are equipped with a USB Host controller with two USB ports: Figure 57: USB Ports Because of general PC specifications this interface should be handled with extreme care with regard to EMC, location of cables etc.

  • Page 111: Mouse Connection (Ps/2)

    BIOS in the "BIOS Features Setup" menu (see the section "BIOS Features Setup"). Mouse Connection (PS/2) Assignment PS/2 socket Mouse DATA +5 V Mouse CLK Table 82: Mouse interface connection (PS/2) Setting PS/2 Keyboard Interrupt I/O Address Table 83: Standard settings for mouse interface (PS/2) Provit 5000 User’s Manual...

  • Page 112: Vga Controller

    The VGA controller is integrated into the mainboard and offers high graphic performance through the connection with the AGP bus. Outputs are available for two display devices: 8.13.1 FPD Connection: A Provit 5000 flat display can be connected to this Panellink interface (see Chapter 3 "Display Units"). Provit 5000 User’s Manual...

  • Page 113: Crt Connection

    "Additional Peripherals" or by software using a graphic driver (online help for the driver). Simultaneous operation of a monitor is not possible with SXGA TFT displays and LCD displays. Note: The corresponding C&T graphic driver for Windows 3.11/95/98/NT is available from B&R. Provit 5000 User’s Manual...

  • Page 114: Use Of An External Graphic Card

    Controllers • System Units with Socket 370 Display units developed for Provit 2000 series IPCs cannot be used together with a Provit 5000 series IPC. 8.13.3 Use of an External Graphic Card It is possible to operate an external graphic card in a PCI slot on the mainboard. If such a card is inserted, it is automatically recognized during the start-up procedure and the onboard VGA controller automatically switches itself off.

  • Page 115: Fuse

    ("Dongle"). The slot is found near the fuse and can be addressed as LPT2. Figure 59: Hardware Security Key Default Settings LPT2 Interrupt I/O Address 278h - 27Fh Table 88: Hardware Security Key default settings To change these settings see the section "Additional Peripherals". Provit 5000 User’s Manual...

  • Page 116: Status Leds

    4 years (at 50°C, 8.5 mA current requirements of the supplied components and a self discharge of 40%) The battery voltage can be monitored by the maintenance controller using software (see the section "Maintenance Controller MTC"). Provit 5000 User’s Manual...

  • Page 117: Reset Button

    Position Function Boot Block is write protected Boot Block is not write protected Normal Mode Recovery Mode User Jumper = Low User Jumper = High Reserved Table 90: Function DIP switch for the IPC5000C and IPC5600C Provit 5000 User’s Manual...

  • Page 118: Boot Block Switch

    8.19.2 User Switch The user jumper is not required for setting system functions. It can be utilized by the user and evaluated using Provit 5000 Utilities (see the section "Provit 5000 Utilities"). 8.20 Maintenance Controller (MTC) The MTC is a standalone processor system, which provides additional functions that are not available with a "normal"...

  • Page 119: At Keyboard (Ps/2)

    I/O controller, but rather by the MTC. It is therefore possible to plug an AT keyboard in and out while the IPC is switched on (Hot Plug). Furthermore, the AT keyboard can be operated parallel to connected keypad modules or to a keyboard on a display unit (see the next section). Provit 5000 User’s Manual...

  • Page 120: Panelware Keypad Modules

    There is no connection available on the controller for Panelware modules with system units 5C5001.11, 5C5001.12, 5C5601.11 and 5C5601.12 . Keyboard modules can be exclusively inserted to the Provit 5000 series display for these units. Daisy chaining makes it possible to operate up to 8 Panelware modules in series. The following...

  • Page 121: Operating Data Coverage

    Operating data is read either in BIOS in the menu point "Additional Peripherals" or using software (Provit 5000 Utilities). 8.20.4 Temperature Monitoring with Fan Regulation The MTC constantly monitors the temperature using temperature sensors in the following areas: • CPU internal • CPU socket • I/O area • Display unit Provit 5000 User’s Manual...
  • Page 122 1) Negative temperatures are set to 0° 2) Starting with the new BIOS Version 1.05 for the IPC5000C and IPC5600C, both temperature alarm and fan control depends on the processor. 3) Temperature alarms depend on the display unit used Provit 5000 User’s Manual...
  • Page 123 Controllers • System Units with Socket 370 The following figure indicates the different alarm signals. If 2 different alarms are triggered simultaneously, then the higher priority alarm is emitted first. Figure 66: MTC alarms Provit 5000 User’s Manual...

  • Page 124: Ethernet Controller

    Table 94: Status LEDs Ethernet controller Special drivers are necessary for operating the Ethernet controller. They are found on the Provit Drivers & Utilities CD ROM (model number 5S0000.01-090) or can be downloaded from B&R's homepage (www.br-automation.com). Provit 5000 User’s Manual...

  • Page 125: Bus Unit

    (ISA or PCI), IDE slots and one or two fans. 5C5000.01 and 5C5000.02 5C5000.11 and 5C5000.12 Figure 68: Bus units IPC5000 and IPC5000C 5C5600.01 and 5C5600.02 5C5600.11 and 5C5600.12 Figure 69: Bus units IPC5000C and IPC5600C Provit 5000 User’s Manual...
  • Page 126 Controllers • Bus Unit 5C5000.21 and 5C5000.22 5C5000.31 and 5C5000.32 Figure 70: Bus unit IPC5000 and IPC5000C for add-on for CD ROM drive Provit 5000 User’s Manual...

  • Page 127: Technical Data

    170 - 264 VAC 170 - 264 VAC Supply Voltage Frequency 50 - 60 Hz 50 - 60 Hz 50 - 60 Hz Fan Type / Design Ball bearings, analog control Table 96: Technical data for IPC5000/5600C bus units Provit 5000 User’s Manual...

  • Page 128: Isa/Pci - Slots

    Intel 440BX chipset. 9.3 ISA/PCI - Slots Provit 5000: All standard width 16 bit ISA and 32 bit PCI cards, in the half size format, can be installed. It is not possible to use the cards in the full size format.
  • Page 129 Standard ISA 16 bit half size card Standard PCI 32 bit half size card Figure 71: Standard half size cards Figure 72: B&R half size cards * Only for B&R interface boards with BNC Ethernet connection. Provit 5000 User’s Manual...
  • Page 130 B&R ISA cards are not standard width 16 bit ISA cards. Therefore they can only be used in B&R IPCs from the Provit 5000 and Provit 5600 series. An example of such a card is the B&R interface board. Because of mechanical requirements it is also not possible to operate a standard half size ISA card in the B&R ISA slot.

  • Page 131: Fasteners For Full Size Cards

    In this case, the guide rail must be sawed off where required. 9.4 Hard Disk / Silicon Disk Slots There is a slot available in the Provit 5000 controller to connect mass memory media using an IDE interface. Two IDE devices can be installed in the Provit 5600 controller.

  • Page 132: Power Supply

    100 - 240 24 VDC 115 / 230 24 VDC Table 97: Supply voltage of the bus units Note: 24 V power supplies have safeguards which mean if the plug is wired incorrectly, a diode prevents possible damage. Provit 5000 User’s Manual...
  • Page 133 Figure 76: Plug and socket (5 pin) for DC supply Figure 77: Plug and socket (3 pin) for AC supply Criteria Data Standards UL, CSA Cable Cross Section 0.14 – 1.5 mm 28 - 16 Table 98: Power supply connection and cable specifications Provit 5000 User’s Manual...

  • Page 134: Ipc5000 And Ipc5600 Current Requirements / Power Consumption

    Table 99: Current requirements / power consumption of the components 1) The data sheet for the respective manufacturer is available 2) 25.5 W on the side of the external supply voltage 3) For bus unit 5C5000.01 Provit 5000 User’s Manual...
  • Page 135 You then add the power ratings for the respective supply voltages, which results in the total power consumption for the IPC. Please note, that maximum values for current requirements and power consumption, listed in the "Current Requirements of the Components" table must not be exceeded! Provit 5000 User’s Manual...

  • Page 136: Ipc5000C And Ipc5600C Current Requirements / Power Consumption

    5C5000.11 (IPC5000, 2 Slots, 240 VAC) • 5C5000.22 (IPC5000, 2 Slots, 24 VDC) or • 5C5000.12 (IPC5000, 5 Slots, 24 VDC), the values for power consumption can be found in the table on the next page. Provit 5000 User’s Manual...
  • Page 137 0.3 A 0.7 A 60 W 5C5000.02 5C5000.12 5C5000.22 5C5000.32 10 A 0.3 A 60 W 5C5600.02 5C5600.04 5C5600.12 5C5600.11 5C5000.21 5C5000.31 15 A 0.3 A 100 W 5C5600.01 5C5600.03 5C5600.11 Table 103: Power supply currents Provit 5000 User’s Manual...

  • Page 138: Power Failure Bypass Function Of The Bus Units

    The connection is made with a cable on a part of the housing which is grounded (e.g. switching cabinet, etc.). A suitable cable with a plug must be supplied by the customer. Figure 78: Functional ground connection for IPC5000 and IPC5000C (4 slot design) Provit 5000 User’s Manual...
  • Page 139 Bus unit 4 slot 24 VDC 5C5600.03 Bus unit 5 slot 115 / 230 VAC 5C5600.04 Bus unit 5 slot 24 VDC 5C5600.11 Bus unit 6 slot 115 / 230 VAC 5C5600.12 Bus unit 6 slot 24 VDC Provit 5000 User’s Manual...

  • Page 140: Processors

    128 MB 9A0009.08 48 MB 9A0015.08 196 MB 9A0009.09 440 MB 9A0015.09 320 MB Table 106: Technical data for silicon disks 1) Full Metal Card, i.e. the housing of the PC Card is completely made of metal. Provit 5000 User’s Manual...

  • Page 141: Types Of Mass Memory Media

    24 hour continuous operation is only possible under certain conditions. Silicon disks however are almost immune to all mechanical and environmental influences. Nevertheless, the number of write/erase cycles is limited and the price is higher than conventional hard drives. Provit 5000 User’s Manual...

  • Page 142: Hard Disks

    The top side of the hard drives should never be touched. Magnet heads can be damaged by even light pressure because the housing plate is very thin. Figure 80: Hard disk mounted directly on the adapter card (Model 5A5001.03) Provit 5000 User’s Manual...
  • Page 143 Controllers • Mass Memory Figure 81: Hard disk mounted on adapter card with rubber suspension (5A5001.05) Figure 82: Hard disk mounted directly on adapter card (5A5001.08) Provit 5000 User’s Manual...

  • Page 144: Silicon Disks

    True-IDE/ATA interface. Use without the adapter card is also possible. This is done by operating the PC card / Compact Flash Card as normal, in a corresponding slot, as pure data memory. Provit 5000 User’s Manual...
  • Page 145 The adapter card for using PC cards as "hard disk replacement" in the hard disk / silicon disk slot on the IPC is available under model no. 5A5002.02. On this adapter card, there are 2 Compact Flash slots (top or bottom of the circuit board). Provit 5000 User’s Manual...

  • Page 146: Lifespan Of Silicon Disks (Compact Flash, Pc Card)

    (continuous writing e.g. trending). Date, time and file size information (changed with every write cycle) is thereby updated for the designated sectors. 1) SanDisk use the following conversion formulas: 1 sector = 512 bytes, 1 MByte = 1,024,000 bytes Provit 5000 User’s Manual...

  • Page 147: Calculation Of The Lifespan

    2. Write cycles per year 23 sectors per minute (20 data + 2 FAT + 1 directory) (20 + 2 + 1) sectors * 60 minutes * 24 hours * 365 days = 12,088,800 write cycles per year. Provit 5000 User’s Manual...

  • Page 148: Example 2: Continuous Data Storage

    Specifications: 40 MByte PC card, with 20 MByte system data (operating system, application,…) and 20 MByte data (application memory), 20 KByte per minute i.e. 20 * 1,024 byte / 512 byte = 40 sectors per minute Figure 86: Continuous Data Storage Provit 5000 User’s Manual...
  • Page 149 152.8 years Typical lifespan: 152.8 years * 3.3 = 504.24 years Because of the amount of data written every minute, the memory capacity is depleted before the lifespan is reached, and no further data can be saved. Provit 5000 User’s Manual...

  • Page 150: Main Memory

    The mainboards of system units 5C5001.01, 5C5001.03 and 5C5601.01 are equipped with two 72 pin standard PS/2 SIMM slots (also see section "DRAM socket"). Because of the chipset used (Intel 430HX), two identical SIMM module (size and organization) must always be used. Provit 5000 User’s Manual...

  • Page 151: System Units With Dimm Slots

    5C5001.11 and 5C5601.11 (also see the section "DRAM Socket"). The size and number of memory modules used in the different DIMM slots are limited by the following conditions: • Max. 256 MB per module • Max. of 512 MB in total Provit 5000 User’s Manual...

  • Page 152: Interface Board

    Figure 87: Interface Board The B&R interface board is not a standard width ISA card. They can therefore only be used in Provit 5000 and 5600 series IPCs. The following interface boards with the following revisions are equipped with a new PCMCIA controller (VG469): 5A5000.01 starting from revision E0, 5A5000.05 starting from revision G0...

  • Page 153: Dimensions

    Two combined RS232/RS422 interfaces are available on the interface board. The operating mode (RS232/RS422) is selected automatically, depending on the electrical connection. Both interfaces are equipped with a 16 Byte FIFO memory and are Plug & Play and UART16550 compatible. Provit 5000 User’s Manual...
  • Page 154 200h - 3F8h Basic configuration 4 3, 4, 5, 7, 9, 10, 11, 12, 14, 15 200h - 3F8h 3, 4, 5, 7, 9, 10, 11, 12, 14, 15 200h - 3F8h Table 114: Configurations COM3 and COM4 Provit 5000 User’s Manual...

  • Page 155: Rs485 Interface Operation

    The CAN controller can trigger an NMI (non-maskable interrupt). Electrically Isolated from the System Ground Assignment According to CiA DS 102-1 Assignment 9 pin DSUB plug CAN Low Reserved CAN High Table 115: CAN pin assignment Provit 5000 User’s Manual...

  • Page 156: Pc Card Slot / Sram

    This switch is accessible from the outside through a small opening. If the switch is pointing in the direction of the PC card slot, then write protection is activated. Operating a compatible PC card is not possible without a corresponding driver. These are available from B&R (model number 5S0002.01-020). Provit 5000 User’s Manual...

  • Page 157: Lpt2 (Hardware Security Key)

    SRAM backup battery and is addressable as LPT2. Default Settings LPT2 Interrupt I/O Address 278h - 27Fh Table 118: Default settings LPT2 To change these settings see the section "Additional Peripherals". Provit 5000 User’s Manual...

  • Page 158: Ethernet Controller

    3, 4, 5, 10, 11, 12, 15 300h Basic Configuration 3 3, 4, 5, 10, 11, 12, 15 200h - 3E0h Table 120: Ethernet Controller configurations Connections BNC socket (IEEE 802.3) RJ45 Twisted Pair socket (EN 50173) Figure 90: Ethernet connections Provit 5000 User’s Manual...
  • Page 159 Controllers • Interface Board Provit 5000 User’s Manual...

  • Page 160: Chapter 3: Display Units

    Display unit 12.1" TFT display (color SVGA) with keys and touch pad 5D5601.03 Display unit 12.1" TFT display (color SVGA) with keys and touch screen 5D9200.01 Display unit 20.1" TFT display (color SXGA) SXGA 20.1" with touch screen Cancelled since 03/2000 Table 121: Display Unit Overview Provit 5000 User’s Manual...

  • Page 161: Mounting Guidelines

    Display Units • Mounting Guidelines Display units developed for Provit 2000 series IPCs cannot be used together with a Provit 5000 series IPC. 2. Mounting Guidelines The display unit can either be fastened directly to the controller unit (standard mounting) or...

  • Page 162: Distance For Remote Operation

    TFT C SVGA 12.1" T 5D5212.02 iPanel TFT C XGA 15" T 5D5212.04 iPanel TFT C XGA 15" T 5D5510.10 iPanel TFT C VGA 10.4" F 5D5600.01 Panel TFT C VGA 10.4" F Table 123: Distance with remote operation Provit 5000 User’s Manual...

  • Page 163: Using Panelware Modules

    Table 123: Distance with remote operation (cont.) 3. Using Panelware Modules Optional Panelware keypad modules can be connected to Provit 5000 controllers (with the exception of 5C5001.11, 5C5001.12, 5C5601.11 and 5C5601.12), and all Provit 5000 displays: Figure 92: Connection of Panelware modules...
  • Page 164 The specific connection options to the displays are found in the respective chapters. Configuration of the keys and evaluation of key strokes is made using Mkey utilities and the Mkey driver (see the "Provit Mkey Utilities User Manual"). Provit 5000 User’s Manual...

  • Page 165: Brightness/Contrast

    • Using Mkey utilities (see "Provit Mkey Utilities User Manual") • Using Provit 5000 Utilities (see section "Provit 5000 Utilities") It is not possible to set the contrast for TFT displays 5. Relationship between Resolution, Graphic Memory and Colors The following table is valid for all display units. Please note that the number of colors are limited with high resolutions (XGA,SXGA).

  • Page 166: Block Diagram For Controller, Display And Peripherals

    Figure 93: Block diagram for controller, display and peripherals 1) Panelware modules can only be connected directly to bus units 5C5001.01, 5C5001.03 and 5C5601.01. 2) Panelware modules can only be directly connected to Provit 5000 displays. Provit 5000 User’s Manual...

  • Page 167: Display Unit 5D5100.01 And 5D5100.04

    Display Units • Display Unit 5D5100.01 and 5D5100.04 7. Display Unit 5D5100.01 and 5D5100.04 7.1 Photo Figure 94: Display unit 5D5100.01 and 5D5100.04 7.2 Dimensions Figure 95: Measurements for 5D5100.01 and 5D5100.04 Provit 5000 User’s Manual...

  • Page 168: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see "Technical Appendix" 5) Decrease in brightness of 50 %. 6) At 25°C operating temperature. 7) Without controller. Provit 5000 User’s Manual...

  • Page 169: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 96: Door mount installation 5D5100.01 and 5D5100.04 Provit 5000 User’s Manual...

  • Page 170: Mounting Guidelines

    When mounting the display unit on the controller unit (standard mounting) the display is fastened on the controller with the six screws included in the delivery. The FPD connection cable for standard mounting is also included in the delivery. Figure 97: Connections 5D5100.01 and 5D5100.04 Provit 5000 User’s Manual...

  • Page 171: Display Units 5D5200.01 And 5D5210.01

    8. Display Units 5D5200.01 and 5D5210.01 These display units are equipped with a touch screen (see section "Technical Data"). 8.1 Photo Figure 98: Display units 5D5200.01 (left) and 5D5210.01 (right) 8.2 Dimensions Figure 99: Measurements 5D5200.01 and 5D5210.01 Provit 5000 User’s Manual...

  • Page 172: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" Provit 5000 User’s Manual...

  • Page 173: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 100: Door mount installation 5D5200.01 and 5D5210.01 Provit 5000 User’s Manual...

  • Page 174: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 101: Connections 5D5200.01 and 5D5210.01 Provit 5000 User’s Manual...

  • Page 175: Display Unit 5D5200.04

    Display Units • Display Unit 5D5200.04 9. Display Unit 5D5200.04 These display units are equipped with a touch screen (see the "Technical Data" section). 9.1 Photo Figure 102: Display unit 5D5200.04 9.2 Dimensions Figure 103: Measurements 5D5200.04 Provit 5000 User’s Manual...

  • Page 176: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" 6) Decrease in brightness of 50 %. 7) At 25°C operating temperature. 8) Without controller. Provit 5000 User’s Manual...

  • Page 177: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 104: Door mount installation 5D5200.04 Provit 5000 User’s Manual...

  • Page 178: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 105: Connections 5D5200.04 Provit 5000 User’s Manual...

  • Page 179: Display Units 5D5201.02 And 5D5211.02

    10. Display Units 5D5201.02 and 5D5211.02 These display units are equipped with a touch screen (see the "Technical Data" section). 10.1 Photo Figure 106: Display units 5D5201.02 (left) and 5D5211.02 (right) 10.2 Dimensions Figure 107: Measurements 5D5201.02 and 5D5211.02 Provit 5000 User’s Manual...

  • Page 180: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" Provit 5000 User’s Manual...

  • Page 181: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 108: Door mount installation 5D5201.02 and 5D5211.02 Provit 5000 User’s Manual...

  • Page 182: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 109: Connections 5D5201.02 and 5D5211.02 Provit 5000 User’s Manual...

  • Page 183: Display Units 5D5201.03 And 5D5211.03

    11. Display Units 5D5201.03 and 5D5211.03 These display units are equipped with a touch screen (see section "Technical Data"). 11.1 Photo Figure 110: Display units 5D5201.03 (left) and 5D5211.03 (right) 11.2 Dimensions Figure 111: Measurements 5D5201.03 and 5D5211.03 Provit 5000 User’s Manual...

  • Page 184: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" Provit 5000 User’s Manual...

  • Page 185: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 112: Front door installation 5D5201.03 and 5D5211.03 Provit 5000 User’s Manual...

  • Page 186: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 113: Dimensions 5D5201.03 and 5D5211.03 Provit 5000 User’s Manual...

  • Page 187: Display Unit 5D5211.06

    Display Units • Display Unit 5D5211.06 12. Display Unit 5D5211.06 This display unit is equipped with a touch screen with infrared technology See “Technical Data” 12.1 Photo Figure 114: Display unit 5D5211.06 12.2 Dimensions Figure 115: Measurement 5D5211.06 Provit 5000 User’s Manual...

  • Page 188: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" 6) Decrease in brightness of 50 %. Provit 5000 User’s Manual...

  • Page 189: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 116: Door mount installation 5D5211.06 Provit 5000 User’s Manual...

  • Page 190: Display Units 5D5202.01, 5D5202.03 And 5D5212.01

    13. Display Units 5D5202.01, 5D5202.03 and 5D5212.01 These display units are equipped with a touch screen (see the "Technical Data" section). 13.1 Photo Figure 117: Display units 5D5202.01, 5D5202.03 (left) and 5D5212.01 (right) 13.2 Dimensions Figure 118: Measurements 5D5202.01, 5D5202.03 and 5D5212.01 Provit 5000 User’s Manual...

  • Page 191: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" Provit 5000 User’s Manual...

  • Page 192: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 119: Front door installation 5D5202.01, 5D5202.03 and 5D5212.01 Provit 5000 User’s Manual...

  • Page 193: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 120: Connections 5D5202.01, 5D5202.03 and 5D5212.01 Provit 5000 User’s Manual...

  • Page 194: Display Unit 5D5212.02

    Display Units • Display Unit 5D5212.02 14. Display Unit 5D5212.02 These display units are equipped with a touch screen (see section "Technical Data"). 14.1 Photo Figure 121: Display unit 5D5212.02 14.2 Dimensions Figure 122: Measurements 5D5212.02 Provit 5000 User’s Manual...

  • Page 195: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" Provit 5000 User’s Manual...

  • Page 196: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 123: Door mount installation 5D5212.02 Provit 5000 User’s Manual...

  • Page 197: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 124: Connections 5D5212.02 Provit 5000 User’s Manual...

  • Page 198: Display Unit 5D5212.04

    Display Units • Display Unit 5D5212.04 15. Display Unit 5D5212.04 These display units are equipped with a touch screen (see section "Technical Data"). 15.1 Photo Figure 125: Display unit 5D5212.04 15.2 Dimensions Figure 126: Measurements 5D5212.04 Provit 5000 User’s Manual...

  • Page 199: Technical Data

    2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 3) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 4) Decrease in brightness of 50%. Provit 5000 User’s Manual...

  • Page 200: Mounting Guidelines

    For suspension, B&R offers a suitable Panel Flange adapter for this display unit. See section "Panel Flange Adapter for Display Unit 5D5212.04". Model Number Description 5A5007.01 Panel flange adapter for display unit 5D5212.04, including screws to fasten the display unit. Table 137: Panel Flange adapter order data Provit 5000 User’s Manual...

  • Page 201: Display Unit 5D5213.01

    Display Units • Display Unit 5D5213.01 16. Display Unit 5D5213.01 These display units are equipped with a touch screen (see section "Technical Data"). 16.1 Photo Figure 128: Display unit 5D5213.01 16.2 Dimensions Figure 129: Measurements 5D5213.01 Provit 5000 User’s Manual...

  • Page 202: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) See Chapter 8 "Technical Appendix" Provit 5000 User’s Manual...

  • Page 203: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 130: Door mount installation 5D5213.01 Provit 5000 User’s Manual...

  • Page 204: Mounting Guidelines

    The FPD and touch screen connection cables for standard mounting are also included in the delivery. The touch screen cable is connected to a controller's RS232 interface. Figure 131: Connections 5D5213.01 Provit 5000 User’s Manual...

  • Page 205: Display Unit 5D9200.01

    Display Units • Display Unit 5D9200.01 17. Display Unit 5D9200.01 These display units are equipped with a touch screen (see section "Technical Data"). 17.1 Photo Figure 132: Display unit 5D9200.01 17.2 Dimensions Figure 133: Measurements 5D9200.01 Provit 5000 User’s Manual...

  • Page 206: Technical Data

    Remote Panel Cable 10 m 1 x 70° 5A5004.11 RS232 Extension 1.8 m (Touch) 9A0014.02 RS232 Extension 5 m (Touch) 9A0014.05 RS232 Extension 10 m (Touch) 9A0014.10 Background Lighting Available Touch Screen Driver 5S0000.01-090 Table 139: Technical Data 5D9200.01 Provit 5000 User’s Manual...

  • Page 207: Door Mount Installation

    "Plug and Socket (5 pin) for DC Supply"). The 24 VDC power consumption is typically 37 W. 17.4 Door Mount Installation The cutout and drill holes are to be made according to the following measurements for door installation: Figure 134: Door mount installation 5D9200.01 Provit 5000 User’s Manual...

  • Page 208: Mounting Guidelines

    COM2) of the controller. For standard mounting, the VGA connection is made using the cable delivered. A standard VGA cable is used for remote installation. Display connections are accessible at the back in a cover and arranged as follows: Figure 135: Connections 5D9200.01 Provit 5000 User’s Manual...

  • Page 209: Displays 5D5500.10, 5D5500.32, 5D5501.01 And 5D5510.10

    Display Units • Displays 5D5500.10, 5D5500.32, 5D5501.01 and 5D5510.10 18. Displays 5D5500.10, 5D5500.32, 5D5501.01 and 5D5510.10 18.1 Photo 5D5500.10 and 5D5500.325D5501.01 and 5D5510.10 Figure 136: Display units 5D55xx.xx Provit 5000 User’s Manual...

  • Page 210: Dimensions

    Display Units • Displays 5D5500.10, 5D5500.32, 5D5501.01 and 5D5510.10 18.2 Dimensions Figure 137: Measurements 5D55xx.xx Provit 5000 User’s Manual...

  • Page 211: Technical Data

    3) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 4) Resistant according to DIN 42 115 part 2, see also "Technical Appendix“ 5) Decrease in brightness of 50 %. 6) At 25°C operating temperature. 7) Without controller. Provit 5000 User’s Manual...

  • Page 212: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 138: Door mount installation 5D55xx.xx Provit 5000 User’s Manual...

  • Page 213: Mounting Guidelines

    Transfer of the key codes from display to controller is made using the FPD cable and not with a separate cable. The existing Panelware cable on the display is used as output (for further Panelware modules) and not as input. Provit 5000 User’s Manual...

  • Page 214: Key Labels

    (3 keys) are inserted from the side, while the ones for the larger key block (10 keys) are inserted from below. 18.6.1 5D5500.10 and 5D5500.32 Figure 140: Key labels 5D5500.10 and 5D5500.32 Provit 5000 User’s Manual...

  • Page 215: 5D5501.01 And 5D5510.10

    Figure 141: Key labels 5D5501.01 and 5D5510.10 Displays are delivered with partially pre-labeled key legend strips. Printable legend strips can be ordered from B&R (model numbers see Chapter 7 "Accessories"). They can be printed using a standard laser printer. Provit 5000 User’s Manual...

  • Page 216: Display Units 5D5600.0X And 5D5601.0X

    Display Units • Display Units 5D5600.0x and 5D5601.0x 19. Display Units 5D5600.0x and 5D5601.0x 19.1 Photo Figure 142: Display units 5D5600.0x and 5D5601.0x 19.2 Dimensions Figure 143: Measurements 5D566.0x and 5D5601.0x Provit 5000 User’s Manual...

  • Page 217: Technical Data

    Bright background Pantone 427c orange keys Pantone 151c dark grey keys Pantone 431c Legend strips (grey) Pantone 429c Table 141: Technical Data 5D5600.0x and 5D5601.0x 1) Installation only possible with separate cable set (model no. 5A5601.01) Provit 5000 User’s Manual...

  • Page 218: Door Mount Installation

    The cutout and drill holes are to be made according to the following measurements for door installation. The installation template is not included with delivery and is available under the model number 5A9000.01. Figure 144: Door mount installation 5D5600.0x and 5D5601.0x Provit 5000 User’s Manual...

  • Page 219: Mounting Guidelines

    5D5601.0x, because the integrated keys in the display have already reached the maximum number of keys (see the "Using Panelware Modules" section). The dimensions of display units 5D5600.0x and 5D5601.0x allow for installation in standard 19" plug-in frames. Provit 5000 User’s Manual...

  • Page 220: Integrated Keys

    A reset button is accessible through a small gap behind the front cover of the display unit. Triggering of a reset after pressing the button is delayed by approximately 2 to 3 seconds. Do not attempt to initiate a reset by repeated or forced pressing! Provit 5000 User’s Manual...

  • Page 221: Led Displays

    Figure 146: Legend strips 5D5600.0x and 5D5601.0x Displays are delivered with partially pre-labeled key legend strips. Printable legend strips can be ordered from B&R (model numbers see Chapter 7 "Accessories"). They can be printed using a standard laser printer. Provit 5000 User’s Manual...

  • Page 222: Accessories

    Provit Drivers & Utilities CD-ROM contains the necessary driver for Touch Screen, 5S0000.01-090 Interlink Touch Pad, Provit Mkey Utilities 5A5602.01 Slide in Legend 10.4" 5A5602.02 Slide in Legend 12.1" Available Background Lighting Table 142: Order data accessories 5D5600.0x and 5D5601.0x Provit 5000 User’s Manual...
  • Page 223 Display Units • Display Units 5D5600.0x and 5D5601.0x Provit 5000 User’s Manual...

  • Page 224: Chapter 4: Display Kits

    Information is found in the technical data for the display kits tables in the respective chapters. 1.3 Using Panelware Modules See Chapter 3 “Display Units“, section 3. “Using Panelware Modules”. Provit 5000 User’s Manual...

  • Page 225: Brightness/Contrast

    Display Kits • General Information 1.4 Brightness/Contrast See Chapter 3 “Display Units“, section 4. “Brightness/Contrast”. Provit 5000 User’s Manual...

  • Page 226: Display Kit 5D5000.03

    Display Kits • Display Kit 5D5000.03 2. Display Kit 5D5000.03 2.1 Photo Figure 148: Display kit 5D5000.03 2.2 Dimensions Figure 149: Measurements 5D5000.03 Provit 5000 User’s Manual...

  • Page 227: Technical Data

    1) Distance depends on the revision number; see the section "Distance for Remote Operation" 2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 3) Decrease in brightness of 50 %. 4) At 25°C operating temperature. Provit 5000 User’s Manual...

  • Page 228: Display Kit 5D5000.10

    Display Kits • Display Kit 5D5000.10 3. Display Kit 5D5000.10 3.1 Photo Figure 150: Display Kit 5D5000.10 3.2 Dimensions Figure 151: Measurements 5D5000.10 Provit 5000 User’s Manual...

  • Page 229: Technical Data

    1) Distance depends on the revision number; see the section "Distance for Remote Operation" 2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 3) Decrease in brightness of 50 %. 4) At 25°C operating temperature. Provit 5000 User’s Manual...

  • Page 230: Display Kit 5D5000.14

    Display Kits • Display Kit 5D5000.14 4. Display Kit 5D5000.14 4.1 Photo Figure 152: Display kit 5D5000.14 4.2 Dimensions Figure 153: Measurements 5D5000.14 Provit 5000 User’s Manual...

  • Page 231: Technical Data

    1) Distance depends on the revision number; see the section "Distance for Remote Operation" 2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 3) Decrease in brightness of 50 %. 4) At 25°C operating temperature. Provit 5000 User’s Manual...

  • Page 232: Display Kit 5D5000.18

    Display Kits • Display Kit 5D5000.18 5. Display Kit 5D5000.18 5.1 Photo Figure 154: Display kit 5D5000.18 5.2 Dimensions Figure 155: Measurements 5D5000.18 Provit 5000 User’s Manual...

  • Page 233: Technical Data

    1) Distance depends on the revision number; see the section "Distance for Remote Operation" 2) The actual number of colors depends on the graphic memory, the graphics mode set and the graphic driver used. 3) Decrease in brightness of 50 %. 4) At 25°C operating temperature. Provit 5000 User’s Manual...

  • Page 234: Chapter 5: Keypad Modules

    12 keys, 4 LEDs E-Stop button 8 keys, 4 LEDs, 1 label field Key Switch with ON/OFF switch 4 keys, 4 LEDs, 4 label fields Start/Stop button with label field Table 148: Overview of the keypad modules Provit 5000 User’s Manual...

  • Page 235: General Information

    Keypad Modules • General Information 2. General Information 2.1 Dimensions All standard keypad modules have the same dimensions, special keypad modules can be up to 60 mm deep. Figure 156: Dimensions for standard keypad modules Provit 5000 User’s Manual...

  • Page 236: Standard And Special Keypad Modules

    Make sure that an input is never connected to an input, or an output is never connected to an output, as this will damage the modules. Provit 5000 User’s Manual...
  • Page 237 Keypad Modules • Standard Keypad Modules For more detailed information about connecting to a controller, see the section "Panelware Keypad Modules" or the section "Connecting to Displays". Figure 157: Connection to the controller or other keypad modules. Provit 5000 User’s Manual...
  • Page 238 Table 149: Order data for the keypad module cable (90 cm) It can only be connected between the Provit 5000 Controller and the first keypad module. The standard keypad module cable is to be used for all other keypad modules (13 cm long).

  • Page 239: Keypad Module 16 Keys

    -20 to 60 °C Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 151: Technical data for keypad modules 16 keys Provit 5000 User’s Manual...

  • Page 240: Keypad Module 12+4 Keys

    -20 to 60 °C (-4 to 140 °F) Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 152: Technical data for keypad modules 12+4 keys Provit 5000 User’s Manual...

  • Page 241: Keypad Module 8 Keys

    -20 to 60 °C (-4 to 140 °F) Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 153: Technical data for keypad modules 8 keys Provit 5000 User’s Manual...

  • Page 242: Keypad Module 4 Keys

    -20 to 60 °C (-4 to 140 °F) Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 154: Technical data for keypad modules 4 keys Provit 5000 User’s Manual...

  • Page 243: Special Keypad Modules

    -20 to 60 °C (-4 to 140 °F) Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 155: Technical data for dummy module Provit 5000 User’s Manual...

  • Page 244: E-Stop Button

    Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 156: Technical data for keypad module with E-stop button Provit 5000 User’s Manual...

  • Page 245: Key Switch

    Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 157: Technical data for keypad module with key switch Provit 5000 User’s Manual...

  • Page 246: Start/Stop Switch

    Relative Humidity Operating 5 to 95 % (non condensing) Storage 5 to 95 % (non condensing) Shock Conforms to IEC 68-2-27 Vibration Conforms to IEC 68-2-6 Table 158: Technical data for keypad module with Start/Stop switch Provit 5000 User’s Manual...

  • Page 247: Key Legend Sheets For Keypad Modules

    Accessories are delivered with each keypad module. They are packed together with the module. Accessories Amount Standard Keypad Module Special Keypad Module Connection Elements Cable Covers Keypad Module Cable (connection to a controller or a keypad module) Clamps Mounting Bolt Pins Table 160: Accessories Provit 5000 User’s Manual...

  • Page 248: Chapter 6: Software

    BIOS is an abbreviation for "Basic Input and Output System". It is the most basic standardized connection between the user and the system (hardware). EliteBIOS from Award Software is used on Provit 5000 and Provit 5600 IPC's. The BIOS Setup Utility lets you modify basic system configuration settings. These settings are stored in CMOS RAM and in FPROM (as a backup).

  • Page 249: Setup Keys

    Load Setup Defaults: Factory settings are loaded into the system for optimal configuration. This key is not available in the Main Menu and CMOS setup settings. Not used Not used Save all the CMOS changes (only possible in Main Menu) Table 161: Keys used in the BIOS Provit 5000 User’s Manual...

  • Page 250: Booting Procedure Problems

    2. BIOS System for System Units with Socket 7 (ZIF) The SETUP defaults are the settings recommended by B&R. 2.1 BIOS Setup Main Menu The BIOS Setup main menu appears immediately by pressing the DEL button: Figure 167: BIOS Setup Main Menu Provit 5000 User’s Manual...
  • Page 251 Peripheral subsystems for different I/O operations of the system Password Setting Change, set or disable password. IDE HDD Auto Detection Automatic detection and configuration of IDE devices Save & Exit Setup Save settings in CMOS-RAM and exit BIOS Setup Provit 5000 User’s Manual...

  • Page 252: Standard Cmos Setup

    We recommend that you select AUTO. BIOS automatically detects the specifications and the optimal operating mode of almost all IDE hard drives. When you select AUTO for a hard drive, those specifications are detected during POST, every time the system boots. Provit 5000 User’s Manual...
  • Page 253 Logical Block Addressing: For drives with more than 1024 cylinders. During drive accesses, the IDE controller transforms the data address described by sector, head, and cylinder number into a physical block address. This results in a significantly improved data transfer rate. Provit 5000 User’s Manual...
  • Page 254 All, but diskette POST does not stop for diskette drive errors, but stops for all other errors. All, but disk/key POST does not stop for a keyboard or disk error, but stops for all other errors. Provit 5000 User’s Manual...

  • Page 255: Bios Features Setup

    If you plan to run such a program, we recommend that you first disable the virus warning. CPU Internal Cache Switches the processor's L1 cache, on or off. Switching off the internal cache slows the system down considerably, and therefore is not advisable. Provit 5000 User’s Manual...
  • Page 256 Note: Only 360 KByte diskettes have 40 tracks. All diskettes with 720 KByte, 1.2 MByte and 1.44 MByte have 80 tracks. Since very few modern PCs have 40-track floppy drives, we recommend that you disable this field to save time. Provit 5000 User’s Manual...
  • Page 257 The typematic delay is the period of time which passes between pressing the key and the appearance of the next characters (when a key is pressed and held down). Note: The accuracy of this setting is ±20%. Provit 5000 User’s Manual...
  • Page 258 Video BIOS Shadow and C8000-CBFFF Shadow These settings have no function, as the 42 KB size VGA BIOS is copied (shadowed) in every section of RAM . Note: The last 8 KB of the memory area C8000 to CBFFF are available. Provit 5000 User’s Manual...

  • Page 259: Chipset Features Setup

    The Auto Configuration option selects predetermined optimal values for the chipset parameters. When Disabled, chipset parameters revert to setup information stored in CMOS RAM. When the option Auto Configuration is switched on, the white displayed settings in the diagram cannot be changed. Provit 5000 User’s Manual...
  • Page 260 RAM. Selecting timing numbers lower than the installed DRAM is able to support can result in memory errors. Turbo Read Leadoff Select Enabled to shorten the leadoff cycles and optimize performance in cacheless, 50-60 MHz, or one-bank EDO DRAM systems. Provit 5000 User’s Manual...
  • Page 261 When this area is reserved, it cannot be cached. The user information for peripherals that need to use this area of system memory usually describes their memory requirements. If this option is activated, then the memory area of over 16MB cannot be used anymore. Provit 5000 User’s Manual...
  • Page 262 Should always be set to 512 MB. Chipset NA# Asserted Selecting Enabled permits pipelining, in which the chipset signals the CPU for a new memory address before all data transfers for the current cycle are complete, resulting in faster performance. Provit 5000 User’s Manual...
  • Page 263 Otherwise, the arbiter only accepts another PCI master access to local DRAM. Delayed Transaction The chipset has an embedded 32 bit posted write buffer to support delay transactions cycles. Select Enabled to support compliance with PCI specification version 2.1. Provit 5000 User’s Manual...

  • Page 264: Power Management Setup

    The values for Doze, Standby, Suspend and HDD Power Down Mode can be set individually. If you want to operate a real-time clock on your IPC, then we recommend that Power Management is deactivated. This leads to improved system performance (no SMI Generation). Provit 5000 User’s Manual...
  • Page 265 (if there are a number of hard disks in the IPC, then all are switched off). Value range: 1 Minute to 1hour. Note: B&R built-in hard disks switch themselves off independently after 45 minutes inactivity. Provit 5000 User’s Manual...

  • Page 266: Pnp/Pci Configuration

    Play devices are then configured. No manual assignments can be made in the BIOS Setup for resources from Plug & Play devices. This is only possible with ICU (ISA Configuration Utility, available directly from Intel) or Windows 95/98/2000 as well as Linux. Provit 5000 User’s Manual...
  • Page 267 The primary and secondary IDE INT# fields default to values appropriate for two PCI IDE channels, with the primary PCI IDE channel having a lower interrupt than the secondary. Provit 5000 User’s Manual...

  • Page 268: Load Bios Defaults

    Loads BIOS defaults. These are factory settings with standard values, which are defined by the BIOS manufacturer for the most stable minimal performance system operations. 2.8 Load Setup Defaults Loads the Setup defaults. These are factory settings which are defined by B&R for optimal performance of your IPC. Provit 5000 User’s Manual...

  • Page 269: Integrated Peripherals

    AUTO mode for all of the connected IDE devices (theoretically four: two channels per interface). The PIO mode specifies the maximum speed of transfer to the IDE bus. Modes 0 through 4 provide successively increased performance. The AUTO setting automatically selects the best mode for each device. Provit 5000 User’s Manual...
  • Page 270 COM1I/O address 3F8h - 3FFh, IRQ4 COM2I/O address 2F8h - 3FFh, IRQ3 Onboard Parallel Port The settings for the parallel interface LPT1cannot be automatically detected. They should be selected from a row of predefined values or arbitrarily set with Manual. Provit 5000 User’s Manual...

  • Page 271: Password Setting

    When using larger hard disks, you must select between the different data transfer methods (normal, LBA or large) according to each HDD type and size. The LBA Mode is preferred when using Windows systems (see also the section "Standard CMOS Setup, Hard Disks"). Provit 5000 User’s Manual...

  • Page 272: Save & Exit Setup

    With this item you can close the BIOS Setup Utility without saving the changes made in the CMOS. Note: In order to confirm, the Z key must be pressed when using a German keyboard (US keyboard layout). 2.14 Additional Peripherals Figure 174: Additional Peripherals Provit 5000 User’s Manual...
  • Page 273 TFT SXGA 18" 0042 TFT SVGA 12.1" Table 162: Display Type ID Note: Using the Provit 5000 Service Upgrade model number 5S5000.04-090, newly developed displays are added to this list. Name Description of the display for software use. Mode With this item you can select which display device (Display = FPD, Monitor = CRT) should be active when the system is started: Provit 5000 User’s Manual...
  • Page 274 See also the section "PC Card Slot/ SRAM". Hardware Security Key Detected I/O Port The I/O address range of the Hardware Security Key is displayed on the interface board. See also the section "LPT2 (Hardware Security Key)". Provit 5000 User’s Manual...
  • Page 275 A user serial number (32 bit, in hex format) can be entered here. This is saved in the CMOS. Show When set to "Yes" the user serial number (see above, User Serial ID) is displayed in the device window upon the system being started. Provit 5000 User’s Manual...

  • Page 276: Comparison Of Bios Settings (Bios Defaults / Setup Defaults)

    Enabled C8000-CBFFF Disabled Disabled Disabled Disabled CC000-CFFFF Disabled Disabled Disabled Disabled D0000-D3FFF Disabled Disabled Disabled Disabled D4000-D7FFF Disabled Disabled Disabled Disabled D8000-DBFFF Disabled Disabled Disabled Disabled DC000-DFFFF Disabled Disabled Disabled Disabled Table 163: BIOS Features Setup Provit 5000 User’s Manual...

  • Page 277: Chipset Features Setup

    L2 Cache Cacheable Size 512MB 512MB 512MB 512MB Chipset NA# Asserted Enabled Enabled Enabled Enabled Pipeline Cache Timing Faster Faster Faster Faster Passive Release Enabled Enabled Enabled Enabled Delayed Transaction Disabled Disabled Disabled Disabled Table 164: Chipset Features Setup Provit 5000 User’s Manual...

  • Page 278: Power Management Setup

    IRQ4 (COM 1) IRQ5 (Reserved) IRQ6 (Floppy Disk) IRQ7 (LPT 1) IRQ8 (RTC Alarm) IRQ9 (IRQ2 Redir) IRQ10 (Reserved) IRQ11 (Reserved) IRQ12 (PS/2 Mouse) IRQ13 (Coprocessor) IRQ14 (Hard Disk) IRQ15 (Reserved) Table 165: Power Management Setup Provit 5000 User’s Manual...

  • Page 279: Pnp/Pci Configuration

    PCI IRQ Activated by Level Level Level Level PCI IDE IRQ Map to PCI-AUTO PCI-AUTO PCI-AUTO PCI-AUTO Streaming Disabled Disabled Disabled Disabled Primary IDE INT#: Secondary IDE INT# Used MEM Base Addr Table 166: PnP/PCI Configuration Provit 5000 User’s Manual...

  • Page 280: Integrated Peripherals

    CAN Detected I/O Port Assigned IRQ NONE NONE NONE NONE MTC Communication Assigned I/O Port 110 -11A 110 -11A 110 -11A 110 -11A User Serial ID 0000 0000 0000 0000 0000 0000 0000 0000 Show Table 168: Additional Peripherals Provit 5000 User’s Manual...

  • Page 281: Bios For System Unit With Socket 370

    Figure 176: BIOS Setup Main Menu The individual menu points are explained in the following sections. Standard CMOS Setup Options in the original PC AT-compatible BIOS. BIOS Features Setup Enhanced BIOS options. Chipset Features Setup Specific options for the chipset system Provit 5000 User’s Manual...
  • Page 282 Change, set or disable password. IDE HDD Auto Detection Automatic detection and configuration of IDE devices Save & Exit Setup Save settings in CMOS-RAM and exit BIOS Setup Exit Without Saving Abandon all changes and exit BIOS Setup. Provit 5000 User’s Manual...

  • Page 283: Standard Cmos Setup

    1 through 45. If one of the predefined drive types corresponds to your hard disk or silicon disk then you can select this type. • Select USER and enter the corresponding values into each drive parameter field. Provit 5000 User’s Manual...
  • Page 284 Logical Block Addressing: For drives with more than 1024 cylinders. During drive accesses, the IDE controller transforms the data address described by sector, head, and cylinder number into a physical block address. This results in a significantly improved data transfer rate. Provit 5000 User’s Manual...
  • Page 285 POST does not stop for any errors. All errors If BIOS detects any non-fatal errors POST stops and prompts you to take corrective action. All, but keyboard POST does not stop for a keyboard error, but stops for all other errors. Provit 5000 User’s Manual...

  • Page 286: Bios Features Setup

    Some disk diagnostic programs (e.g. data carrier maintenance or partitioning) alter the boot sector. If you plan to run such a program, we recommend that you first disable the virus warning. Provit 5000 User’s Manual...
  • Page 287 If there is no hard disk on the drive which was finally booted, then it is automatically assigned drive designation A. If an additional disk drive is available, then it is automatically assigned the drive designation B. Provit 5000 User’s Manual...
  • Page 288 MB (extended memory). When set to Fast, the system chipset controls Gate A20. When set to Normal, a pin in the keyboard controller controls Gate A20. Setting Gate A20 to Fast improves system speed, particularly with OS/2 and Windows. Provit 5000 User’s Manual...
  • Page 289 Setup. PS/2 Mouse Function Control Switches the PS/2 connection on or off when using a PS/2 pointing device. PCI/VGA Palette Snoop This option is set as a default to Disabled and should not be changed. Provit 5000 User’s Manual...
  • Page 290 These areas can be occupied by Firmware on other expansion cards. If an expansion peripheral in your system contains ROM based firmware, you need to know the address range the ROM occupies to shadow it into the correct area of RAM. Provit 5000 User’s Manual...

  • Page 291: Chipset Features Setup

    The precharge time is the number of cycles it takes for the RAS to accumulate its charge before DRAM refresh. If insufficient time is allowed, refresh may be incomplete and the DRAM may fail to retain data. Provit 5000 User’s Manual...
  • Page 292 You can reserve this area of system memory for ROM memory on ISA cards. When this area is reserved, it cannot be cached. The user information for peripherals that need to use this area of system memory usually describes their memory requirements. Provit 5000 User’s Manual...
  • Page 293 66 MHz, -0.5% control For Pentium III 600/100: Default 100 MHz, -0.5% control 100(+/-.5) 100 MHz, ±0.5% control 100(-.5) 100 MHz, -0.5% control 103(-.5) 103 MHz, -0.5% control 124(-.5) 124 MHz, -0.5% control 133(-.5) 133 MHz, -0.5% control Provit 5000 User’s Manual...

  • Page 294: Power Management Setup

    User Define The values for Doze, Standby, Suspend and HDD Power Down Mode can be set individually. If you want to operate a real-time clock on your IPC, then we generally recommend that Power Management is deactivated. This leads to improved system performance (no SMI Generation). Provit 5000 User’s Manual...
  • Page 295 (if there are a number of hard disks in the IPC, then all are switched off). Value range: 1 Minute to 1hour. Note: B&R built-in hard disks switch themselves off independently after 45 minutes inactivity. Provit 5000 User’s Manual...
  • Page 296 Powersave mode. When Enabled, a movement of the device (e.g. mouse movement with a serial mouse) is regarded as an activity and the switch-off times (for Doze, Standby and Suspend modes) restart afresh. Provit 5000 User’s Manual...

  • Page 297: Pnp/Pci Configuration

    & Play devices are configured. No manual assignments can be made in the BIOS Setup for resources from Plug & Play devices. This is only possible with ICU (ISA Configuration Utility, available directly from Intel) or Windows 95/98/2000 as well as Linux. Provit 5000 User’s Manual...
  • Page 298 ISA network cards. If a starting address is specified instead of N/A (not available), the option Used MEM Length can be used to set the size of the memory area required. Provit 5000 User’s Manual...

  • Page 299: Load Bios Defaults

    Loads the Setup defaults. These are factory settings which are defined by B&R for optimal performance of your IPC. 3.9 Integrated Peripherals Figure 182: Integrated Peripherals PCI Slot IDE 2nd Channel The second IDE channel can be manually deactivated here. Provit 5000 User’s Manual...
  • Page 300 Init Display First Determine the display device that will be initialized first. Onboard FDC Controller Switch the integrated floppy disk controller on or off. If it is disabled, the floppy disk drive does not function any longer. Provit 5000 User’s Manual...
  • Page 301 EPP+ECP Combined EPP/ECP transfer Please take note that the EPP and ECP modes must be supported by connected devices. ECP Mode Use DMA A DMA channel is used from the parallel interface in the ECP mode. Provit 5000 User’s Manual...

  • Page 302: Additional Peripherals

    TFT XGA 15" 0041 TFT SVGA 12.1" 0080 TFT SXGA 18" 0042 TFT SVGA 12.1" Table 169: Display Type ID Note: Using the Provit 5000 Service Upgrade model number 5S5000.04-090, newly developed displays are added to this list. Provit 5000 User’s Manual...
  • Page 303 IRQ10 and NMI (Non Maskable Interrupt). See also the section "CAN Interface". PCMCIA Detected I/O Port The I/O address range of the PCMCIA port (Socket 1) is displayed on the interface board. See also the section "PC Card Slot/ SRAM". Provit 5000 User’s Manual...
  • Page 304 Hardware Identification number. Controller SW ID The version numbers of BIOS, FPGA, VGA-BIOS and MTC are given. Show Here you can toggle between different operating data, which is collected using the MTC. This data is shown below. Provit 5000 User’s Manual...
  • Page 305 See also the section "Operating Data Coverage". Voltage Figure 185: Voltage The actual values of the IPC's power supply for 2.5 V, 3.3 V, 5.0 V, 12.0 V, processor core and the CMOS battery are shown. Temperature Figure 186: Temperature Provit 5000 User’s Manual...

  • Page 306: Password Setting

    The system password can be set here (min. 4, max. 8 characters). If, when requested to enter password, you exit without pressing Enter, the password function is deactivated (see also the section "BIOS Features Setup, Security Option"). Provit 5000 User’s Manual...

  • Page 307: Ide Hdd Auto Detection

    With this item you can close BIOS Setup Utility without saving the changes made in the CMOS. Note: In order to confirm the execution, the Z key must be pressed when using a German keyboard (US keyboard layout). Provit 5000 User’s Manual...

  • Page 308: Comparison Of Bios Settings (Bios Defaults / Setup Defaults)

    Disabled Disabled Disabled Disabled Disabled Disabled Table 170: BIOS Features Setup V01.08 to V01.11 1) This function is available with a Coppermine Technology based processor (e.g. Celeron 566/66 or Pentium III 600/100 and Pentium III 850/100). Provit 5000 User’s Manual...
  • Page 309 Disabled Disabled Disabled Disabled Disabled Table 171: BIOS Features Setup V01.13, V01.14 and V01.15 1) This function is available with a Coppermine Technology based processor (e.g. Celeron 566/66 or Pentium III 600/100 and Pentium III 850/100). Provit 5000 User’s Manual...

  • Page 310: Chipset Features Setup

    AGP Aperture Size (MB) Auto Detect DIMM/PCI Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled CPU Clock (MHz) / Default Default Default Default Default Default Default Default Spread(%) Table 172: Chipset Features Setup V01.08 to V01.11 Provit 5000 User’s Manual...
  • Page 311 Disabled Disabled AGP Aperture Size (MB) Auto Detect DIMM/PCI Clk Enabled Enabled Enabled Enabled Enabled Enabled CPU Clock (MHz) / Spread(%) Default Default Default Default Default Default Table 173: Chipset Features Setup V01.13, V01.14 and V01.15 Provit 5000 User’s Manual...

  • Page 312: Power Management Setup

    Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Serial Port Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Parallel Port Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Table 174: Power Management Setup V01.08 to V01.11 Provit 5000 User’s Manual...

  • Page 313: Pnp/Pci Configuration

    AUTO Manual AUTO Manual Reset Configuration Disabled Disabled Disabled Disabled Disabled Disabled Disabled Disabled Data IRQ-3 Assigned to PCI/ISA PCI/ISA PCI/ISA PCI/ISA IRQ-4 Assigned to PCI/ISA PCI/ISA PCI/ISA PCI/ISA Table 176: PnP/PCI Configuration V01.08 to V01.11 Provit 5000 User’s Manual...
  • Page 314 PCI IDE IRQ Map to PCI-AUTO PCI-AUTO PCI-AUTO PCI-AUTO Primary IDE INT#: Secondary IDE INT# Used MEM Base Addr Assign IRQ for USB Enabled Enabled Enabled Enabled Enabled Enabled Enabled Enabled Table 176: PnP/PCI Configuration V01.08 to V01.11 (cont.) Provit 5000 User’s Manual...
  • Page 315 PCI IDE IRQ Map to PCI-AUTO PCI-AUTO PCI-AUTO Primary IDE INT#: Secondary IDE INT# Used MEM Base Addr Assign IRQ for USB Disabled Disabled Disabled Disabled Disabled Disabled Table 177: PnP/PCI Configuration V01.13, V01.14 and V01.15 Provit 5000 User’s Manual...

  • Page 316: Integrated Peripherals

    2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 UR2 Mode Standard Standard Standard Standard Standard Standard Standard Standard Onboard Parallel Port 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 Parallel Port Mode Table 178: Integrated Peripherals V01.08 to V01.11 Provit 5000 User’s Manual...
  • Page 317 Onboard Serial Port 2 2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 2F8/IRQ3 UR2 Mode Standard Standard Standard Standard Standard Standard Onboard Parallel Port 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 378/IRQ7 Parallel Port Mode Table 179: Integrated Peripherals V01.13, V01.14 and V01.15 Provit 5000 User’s Manual...

  • Page 318: Additional Peripherals

    AUTO AUTO AUTO CAN Detected I/O Port Assigned IRQ PCMCIA Detected I/O Port Hardware Security Key assigned Disable Disable Disable Disable Disable Disable Onboard [I/O] Detected IFBoard [I/O] Table 181: Additional Peripherals V01.13, V01.14 and V01.15 Provit 5000 User’s Manual...

  • Page 319: Bios Upgrade

    1) Depends on the connected display type 4. BIOS Upgrade To upgrade your BIOS to a newer version, you will need the Provit 5000 Upgrade diskette, which is found on the Provit Drivers & Utilities CD-ROM (model number 5S0000.01-090) or downloaded directly from the support area of the B&R homepage (www.br-automation.com).
  • Page 320 2, 3 or 4 in the start menu or menu item 5 (Start Upgrade Utility). With this utility, you can both manually carry out BIOS upgrades and also protect existing Firmware on the diskette. A more detailed description can be found in the readme files on the diskette. Provit 5000 User’s Manual...

  • Page 321: Upgrade Utility

    After selecting one of the functions, a further menu shows the components in which the selected function can be used (in the example: Upgrade). The following figure corresponds to the upgrade utility for IPC5000/5600 system units: Figure 191: BIOS Upgrade Utility - Upgrade Provit 5000 User’s Manual...

  • Page 322: Upgrade Without Monitor/Display

    Table 183: General acoustic messages 1) After approx. 20 seconds the upgrade tool tries to write again on the boot block. If this is unsuccessful, its repeats this procedure. 2) This continuous tone is emitted until a reset is triggered. Provit 5000 User’s Manual...

  • Page 323: Error Messages

    1) "Flat DOS" = no driver device or program in "autoexec.bat" and "config.sys", i.e. only loaded in "command.com". 4.2.4 Award BIOS Alarm Signals While the Provit 5000 IPC is booting, errors can occur with Award BIOS (see table below). These errors are signaled by different alarm signal codes.

  • Page 324: Provit 5000 Utilities

    Software • Provit 5000 Utilities 5. Provit 5000 Utilities Provit 5000 Utilities contain the following components which can be found on the Provit Drivers & Utilities CD-ROM or can be downloaded directly from B&R's homepage (www.br- automation.com). • MTC Function Libraries Only MTC function libraries are covered in this manual.

  • Page 325: Function Diagram

    The following block diagram shows the MTC function libraries design: Figure 192: MTC function libraries Further information and instructions about the specific application of these functions are included as documentation in the Provit 5000 Utilities Software Packet. Provit 5000 User’s Manual...

  • Page 326: Mtc Diagnose Tool

    (starting from V1.09) in the software documentation. This is then stored in the installation path ...\BrAutomation\Drivers\MTC\Doc\. In order to guarantee that MTC function libraries run on Provit 5000 IPCs, the latest BIOS Upgrade must be always be used.

  • Page 327: Assignment Of Resources

    LPT1 (ECP) Reserved Free Free Free Table 188: DMA channel assignments 1) Default setting: Only valid when the setting ECP is selected in the BIOS Setup for LPT1 (see the section "Integrated Peripherals"). Otherwise, freely available. Provit 5000 User’s Manual...

  • Page 328: Uma Memory Assignments

    Software • Assignment of Resources 6.3 UMA Memory Assignments The upper memory area (UMA) is the memory area in RAM from 640 KB to 1024 KB. Figure 194: UMA memory assignments Provit 5000 User’s Manual...

  • Page 329: I/O Address Assignments

    PCI Config Data Register FF00h - FF07h IDE Bus Master Register Table 189: I/O address assignments 1) Default setting 2) Only if a B&R interface board is present in the IPC (see the section "Interface Board") Provit 5000 User’s Manual...

  • Page 330: Interrupt Assignments

    1) When assigning resources to PnP devices COM3 and COM4, see section "Serial Interfaces COM3 and COM4" 2) For the assignment of resources for the Plug&Play-Ethernet-Controller see section "Ethernet Controller" ... Default Setting ... Optional Setting Provit 5000 User’s Manual...
  • Page 331 Software • Assignment of Resources Provit 5000 User’s Manual...

  • Page 332: Chapter 7: Accessories

    It is equipped with two electrically isolated serial RS232 interfaces, which can be configured alternatively as COM1/COM2 or COM3/COM4. With jumpers on the board, both RS232 interfaces can be assigned interrupt numbers (IRQ 3, 4, 5, 7, 10 or 11) . Figure 195: RS232 interface board Provit 5000 User’s Manual...

  • Page 333: Pin Assignment

    Electrically isolated from Chassis GND Input Output Input Input Table 191: Pin Assignment RS232 Interface 1.3 Status LEDs Both RS232 interfaces are each equipped with four status LEDs for transmit, receive and handshake lines. Figure 196: RS232 interface board LEDs Provit 5000 User’s Manual...

  • Page 334: Jumper Settings

    If the jumper is inserted (default setting when the board is delivered), both RS232 interfaces are used as COM3 and COM4. The lower DSUB plug is COM3, the upper one is COM4. If the jumper is not inserted, both interfaces are used as COM1 and COM2 (COM1 below). Provit 5000 User’s Manual...

  • Page 335: Irq Setting

    Figure 198: IRQ jumper Only one jumper can be inserted in each jumper row. The IRQ numbers for both interfaces must be different. The IRQs used are not allowed to be engaged with other boards in the system. Provit 5000 User’s Manual...

  • Page 336: Configuration Examples

    COM3 and COM4. The interrupt numbers 5 and 7 are already used for one network card and a parallel interface board. IRQ numbers 11 and 10 must be configured for COM3 and COM4. Figure 200: IRQ Setting Example 2 Provit 5000 User’s Manual...

  • Page 337: External Disk Drive 5A2001.01

    Accessories • External Disk Drive 5A2001.01 2. External Disk Drive 5A2001.01 2.1 General Information An external FDD can be connected to a Provit 5000/5600 series IPC interface (see also the section "Interface for External Floppy Disk Drive"). 2.2 Photo Figure 201: External floppy disk drive (beige front plate) 2.3 Connection...

  • Page 338: Installation

    Front plate for installing an external floppy disk drive and two optional push buttons. 9A0005.01 Centronics Cable (1.8 m) for connecting to a printer or an external disk drive. Table 193: Order data for external FDD Provit 5000 User’s Manual...

  • Page 339: External Cd-Rom Drive 9A0011.02

    PCI Ultra SCSI Adapter AHA 2940AU. PCI card for operating SCSI devices to a PC. Documentation and software (without cable) included. DB50mini connector. 9A0012.01 SCSI cable DB50mini (1.8 m). Cable for operating an external SCSI CD-ROM drive to a PCI Ultra SCSI adapter Table 194: External CD-ROM drive order data Provit 5000 User’s Manual...

  • Page 340: Remote Cd Rom / Ls -120 Drive 5A5003.02

    5A5004.10 10 m) to the special 9 pin DSUB socket present on the IPC. An external supply voltage is not necessary because the drive is supplied by the system unit. It is also possible to boot from this drive. 4.1 Dimensions Figure 205: Dimensions 5A5003.02 with 5A5003.03 Provit 5000 User’s Manual...

  • Page 341: Mounting Instructions

    Four rubber feet are included in the delivery to facilitate this mounting option for standard devices (5A5003.02). 4.3.2 Mounting with Front Cover Figure 207: Mounting method with front cover The front cover must be ordered separately (5A5003.03). The material for mounting is enclosed. Provit 5000 User’s Manual...

  • Page 342: Technical Data

    Figure 208: Remote IDE front cover , 5A5003.03 5A5003.03 Remote IDE Front Cover Front cover design / colors Dark grey border around the cover Pantone 432c Light grey background Pantone 427c Table 196: Color remote IDE front cover Provit 5000 User’s Manual...

  • Page 343: Model Numbers

    Accessories • Provit 5000 Controller Add-On CD ROM 5A5009.01 4.6 Model Numbers Model Number Description 5A5003.02 Remote CD ROM / LS -120 drive incl. Mounting bracket and rubber feet, without front cover, for connection with a 5C5001.21 system unit, dimensions 156 x 52 x 164 mm (W x H x D) 5A5003.03...
  • Page 344 The add-on CD ROM drive is mounted on the bus unit with the 4 screws included in the delivery. Figure 211: Provit 5000 controller add-on CD ROM 5A5009.01 (mounted) By using a slimline drive, installation depth is only marginally increased by 16 mm.

  • Page 345: Mounting Instructions For The Add-On Cd Rom With Controller

    Accessories • Provit 5000 Controller Add-On CD ROM 5A5009.01 5.1 Mounting Instructions for the Add-On CD ROM with Controller Figure 213: Mounting guidelines for add-on CD ROM with controller 5.2 Technical Data Provit 5000 Controller Add-On CD ROM 5A5009.01 Drive...

  • Page 346: Hardware Security Key Parallel Adapter 9A0003.01

    Is used to protect installed applications in a system Model Number Description 9A0003.01 Dallas Key Ring adapter for operating the Dallas dongle on a parallel PC interface Table 199: Hardware Security Key Parallel Adapter order data Provit 5000 User’s Manual...

  • Page 347: Provit 5600 Keyboard 5E9600.01-010 And 5E9600.01-020

    Approx. 2.1 kg Operating Temperature 0 - 55°C Relative Humidity 5 - 95%, (non-condensing) Outer Dimensions (W x H x D) 482.6 x 177 x 35 (19 inch x 4 HE) Table 200: Technical data for AT keyboard Provit 5000 User’s Manual...
  • Page 348 Accessories • Provit 5600 Keyboard 5E9600.01-010 and 5E9600.01-020 Figure 216: Installation dimensions 19" AT keyboard (figure overleaf) Provit 5000 User’s Manual...

  • Page 349: Remote Display Cable 5A5004.Xl

    DSUB plug 1. Cable Pair 2. Cable Pair 3. Cable Pair 4. Cable Pair Mass Shield Housing Housing Table 202: Pin Assignments for Remote Display cable 1) Shield and mass (pin 1) can be electrically connected Provit 5000 User’s Manual...

  • Page 350: Panel Flange Adapter For The Display Unit 5D5212.04

    Figure 217: Panel Flange Adapter Model Number 5A5007.01 Weight 2.4 kg Table 203: Technical data for Panel Flange adapter The Panel Flange adapter is delivered with the screws needed for fastening it to the display unit 5D5212.04. Provit 5000 User’s Manual...
  • Page 351 Accessories • Panel Flange Adapter for the Display Unit 5D5212.04 Provit 5000 User’s Manual...

  • Page 352: Chapter 8: Technical Appendix

    Has a unique 64 bit serial number and three 384 bit fields from a password protected RAM. 2. Lithium Battery Lifespan: Capacity: 950 mAh Voltage: Current Consumption: 8.5 µA at 60 °C Storage Time: Max. 3 years at 30 °C Humidity: 0 to 95 %, non-condensing Provit 5000 User’s Manual...

  • Page 353: Can Bus

    The following table includes values for the maximum bus length, depending on the transfer speed and the Synchronization Jump Width (SJW). Permitted oscillator tolerances are given in the fourth column. Provit 5000 User’s Manual...
  • Page 354 3613 0.121 3329 0.242 2761 0.363 2193 0.485 7306 0.121 6738 0.242 5602 0.363 4456 0.485 Table 204: CAN Bus length 1) Conforming to CiA (CAN in Automation), the maximum bus length should be 1000 m Provit 5000 User’s Manual...

  • Page 355: Operation Information

    Access to the CAN Data Area I/O Address Register Function 384h Address Register Defines the register number to access. 385h Data Register Access of the register defined in the address register. Table 205: Access to the CAN Data Area Provit 5000 User’s Manual...
  • Page 356 PLC columns show which B&R products the baud rate can be set for. Bit Timing Register 1 Bit Timing Register 0 Baud Rate 1000 kBit/s 800 kBit/s 500 kBit/s 250 kBit/s 125 kBit/s 100 kBit/s 50 kBit/s 20 kBit/s 10 kBit/s Table 206: CAN Clock Out Data Register Provit 5000 User’s Manual...

  • Page 357: Touch Screen Elo Accu Touch

    Table 207: Technical data for Elo Accu touch screen Pin Assignment for Elo Touch Screen 9 pin DSUB Socket 9 pin DSUB Plug Table 208: Pin assignment for Elo Touch Screen Further information is available at www.elotouch.com Provit 5000 User’s Manual...

  • Page 358: Décor Foil (Polyester Foil)

    Acetonitrile Universal brake fluid Sodium bisulphate Decon Table 209: Resistance to chemicals The décor foil conforms to DIN 42 115 (section 2) for exposure to glacial acetic acid< 1 hour without any sign of visible damage. Provit 5000 User’s Manual...

  • Page 359: Technical Data For Hard Disks

    0-peak) and 11 ms duration MTBF (hours) 300,000 Lifespan 5 years or 20,000 POH Temperature (operating / storage) 5 - 55 °C / -20 to 60 °C Table 210: Technical data for the 2.1 and 4.3 B hard disks Provit 5000 User’s Manual...

  • Page 360: Technical Data For The 6 Gb Hard Disk 5A5001.05 And 5A5001.08

    6.2.1 Reliability Mean Time Between Failure (MTBF) 300,000 hours under the following conditions: Operating time: max. 250 hours per month or 3000 hours per year Working time (read or write accesses ): max. 20% of operating time Provit 5000 User’s Manual...

  • Page 361: Maintenance Work

    Change Interval Battery Every 4 years Mainboard Fuse Interface Board Battery Every 4 years Table 212: Maintenance Work 1) The change interval refers to the average life span and operating conditions and are recommended by B&R. Provit 5000 User’s Manual...

  • Page 362: Removing The Housing Cover

    IPC5000 / IPC5000C IPC5000C / IPC5600C 7.2 Maintenance Work on the Mainboard 7.2.1 CMOS Battery Provit 5000 controllers are equipped with a lithium battery (for technical data see section "Lithium Battery"). Changing the battery 1. Disconnect the lines to the power supply 2.
  • Page 363 Now wrap the end of the removal strip over the top of the battery and insert it underneath the battery so that it does not protrude from the battery holder. 8. Put on the housing covering and fasten the screws. 9. Connect the lines to the power supply. 10. Set the date and time Provit 5000 User’s Manual...

  • Page 364: Fuse

    Technical Appendix • Maintenance Work Lithium batteries are considered hazardous waste. Used batteries should be disposed of accordingly. 7.2.2 Fuse Provit 5000 controllers are protected by a fuse from overloading. Type: Glass tube fuses 5 x 20 mm: T 1A / 250 V Before changing the fuse, the power supply must be disconnected.

  • Page 365: Maintenance Work For The Interface Board

    5. Remove the battery from the holder by pulling the removal strip (don't use uninsulated tools - risk of >short circuiting). The battery should not be held by its edges. Insulated tweezers may also be used for removing the battery. Provit 5000 User’s Manual...
  • Page 366 8. Put on the housing covering and fasten the screws. 9. Connect the lines to the power supply. Lithium batteries are considered hazardous waste. Used batteries should be disposed of accordingly. Provit 5000 User’s Manual...

  • Page 367: Glossary

    A device name used to access serial ports in MS-DOS. The first serial port can be accessed under COM1, the second under COM2 etc. Typically, a modem, mouse or serial printer is connected to a serial port. Provit 5000 User’s Manual...
  • Page 368 Each of the electron beams move in a line from top to bottom. In order to prevent flickering, the screen content is updated at least 25 times per second. The sharpness of the picture is determined by the number of pixels on the screen. Provit 5000 User’s Manual...
  • Page 369 4.7 GB. Double coated DVDs can hold 8.5 GB. Double sided DVDs can hold up to 17 GB. A special drive is needed for DVDs. Conventional CDs can also be played on DVD drives. Provit 5000 User’s Manual...
  • Page 370 Orientation in one direction represents binary 1, while the reverse orientation represents binary 0. An abbreviation for »Flat Panel Controller« An abbreviation for »Flat Panel Display« An abbreviation for »Hard Disk Drive« Provit 5000 User’s Manual...
  • Page 371 PC. Jumper A small plug or wire link for adapting the hardware configuration used to connect the different points of an electronic circuit. Provit 5000 User’s Manual...
  • Page 372 An abbreviation for »Maintenance Controller« The MTC is an independent processor system, which provide additional functions that are not available with a normal PC. The MTC communicates with the PC via the ISA bus (using a couple register). Provit 5000 User’s Manual...
  • Page 373 This is done using several signal tones or by displaying a message, which frequently accompanies a diagnosis value, on the standard output or standard error devices (generally the monitor). If POST runs successfully, control is transferred over to the system's bootstrap loader. Provit 5000 User’s Manual...
  • Page 374 While ROM types cannot be written to, RAM memory allows both read and write access. An abbreviation for »Read-Only Memory« A semiconductor in which programs or data have already been permanently stored during the production process. Provit 5000 User’s Manual...
  • Page 375 1989 by the Video Electronics Standards Association (VESA) in order to offer the option of high resolution color screens for IBM compatible computers. Although SVGA is a single standard, compatibility problems can occur with the video BIOS. Provit 5000 User’s Manual...
  • Page 376 The UDMA33 mode transfers 33 megabytes per second. The UDMA66 mode transfers 66 megabytes per second. The UDMA100 mode transfers 100 megabytes per second. A condition for modifications is that both the mainboard and the hard drive support the specification. Provit 5000 User’s Manual...
  • Page 377 IBM in 1990. This standard supports a 640 * 480 resolution with 65,536 colors or a 1024 * 768 resolution with 256 colors and is generally used in workstation systems. Provit 5000 User’s Manual...
  • Page 378 9. Year 2000 Problem / Year 2000 Compliance With Provit 5000 IPCs, only the behavior of the BIOS used can be described, which is 100% year 2000 compatible for all models. An application's behavior is the responsibility of the author of the software.
  • Page 379 Technical Appendix • Year 2000 Problem / Year 2000 Compliance Provit 5000 User’s Manual...
  • Page 380 Figure 44: Setting the processor power supply voltage (jumper 2) .......... 86 Figure 45: Location of the jumpers for DRAM operating voltage..........86 Figure 46: USB ports (5C5001.01, 5C5001.03 and 5C5601.01) ..........90 Figure 47: Fuse for IPC5000 (left) and IPC5600 (right)............95 Provit 5000 User’s Manual...
  • Page 381 Figure 90: Ethernet connections..................... 157 Figure 91: Standard mounting (left) and remote mounting (right)........... 160 Figure 92: Connection of Panelware modules................ 162 Figure 93: Block diagram for controller, display and peripherals..........165 Figure 94: Display unit 5D5100.01 and 5D5100.04..............166 Provit 5000 User’s Manual...
  • Page 382 Figure 136: Display units 5D55xx.xx ..................208 Figure 137: Measurements 5D55xx.xx ................... 209 Figure 138: Door mount installation 5D55xx.xx ..............211 Figure 139: Connections 5D55xx.xx..................212 Figure 140: Key labels 5D5500.10 and 5D5500.32..............213 Figure 141: Key labels 5D5501.01 and 5D5510.10..............214 Provit 5000 User’s Manual...
  • Page 383 Figure 183: Additional Peripherals..................301 Figure 184: Statistics ......................304 Figure 185: Voltage ........................ 304 Figure 186: Temperature ......................304 Figure 187: Alarms ......................... 305 Figure 188: Start menu BIOS Update IPC5000/5600 (V1.56 or higher)......... 319 Provit 5000 User’s Manual...
  • Page 384 Figure 209: Provit 5000 Controller Add-On CD-ROM 5A5009.01 .......... 342 Figure 210: Bus unit connector....................342 Figure 211: Provit 5000 controller add-on CD ROM 5A5009.01 (mounted) ......343 Figure 212: Dimensions for the add-on CD ROM 5A5009.01 ..........343 Figure 213: Mounting guidelines for add-on CD ROM with controller ........344 Figure 214: Hardware Security Key parallel adapter ..............
  • Page 385 Figure Index Provit 5000 User’s Manual...
  • Page 386 Table 43: BIOS settings for booting an IPC5600/5600C with different peripheral devices..72 Table 44: System unit with socket 7 (ZIF) ................81 Table 45: Technical data for system units with socket 7 (ZIF)..........81 Table 46: Processors to be used ....................84 Table 47: DRAM socket......................86 Provit 5000 User’s Manual...
  • Page 387 Table 90: Function DIP switch for the IPC5000C and IPC5600C........... 116 Table 91: Connections of Panelware keypad module key and LEDs........119 Table 92: MTC temperature monitoring IPC5000C and IPC5600C........121 Table 93: Ethernet Controller....................123 Table 94: Status LEDs Ethernet controller ................123 Provit 5000 User’s Manual...
  • Page 388 Table 137: Panel Flange adapter order data ................199 Table 138: Technical Data 5D5213.01 ................... 201 Table 139: Technical Data 5D9200.01 ................... 205 Table 140: Technical Data 5D55xx.xx ..................210 Table 141: Technical Data 5D5600.0x and 5D5601.0x ............216 Provit 5000 User’s Manual...
  • Page 389 Table 183: General acoustic messages ................. 321 Table 184: Acoustic error messages ..................322 Table 185: Award BIOS error signals ..................322 Table 186: MTC Diagnose...................... 325 Table 187: RAM address assignments................... 326 Table 188: DMA channel assignments ................... 326 Provit 5000 User’s Manual...
  • Page 390 Table 209: Resistance to chemicals ..................357 Table 210: Technical data for the 2.1 and 4.3 B hard disks ........... 358 Table 211: Technical data for the 6 GB Hard Disk ..............359 Table 212: Maintenance Work....................360 Provit 5000 User’s Manual...
  • Page 391 Table Index Provit 5000 User’s Manual...
  • Page 392 5A5003.02 ......... 32, 339 5C5002.13 ........... 26, 42 5A5003.03 ......... 32, 341 5C5002.14 ........... 26, 42 5A5004.01 ......... 32, 161, 348 5C5002.15 ........... 26, 42 5A5004.02 ......... 32, 161, 348 5C5002.16 ........... 26, 42 5A5004.05 ......... 32, 161, 348 Provit 5000 User’s Manual...
  • Page 393 5S0002.01-020 .......... 35 9A0015.03 ......28, 43, 139, 143 5S0003.02-020 .......... 35 9A0015.04 ......28, 43, 139, 143 5S0003.04-020 .......... 35 9A0015.05 ......28, 43, 139, 143 5S0100.01-020 .......... 35 9A0015.06 ......28, 43, 139, 143 Provit 5000 User’s Manual...
  • Page 394 9S0000.02-020 .......... 35 MAPRV5000-E .......... 36 9S0000.03-010 .......... 35 MAPRV5000-F .......... 36 9S0000.03-020 .......... 35 MAUSV1-0 ..........36 9S0000.04-010 .......... 35 MAUSV1-E ..........36 9S0000.04-020 .......... 36 MAUSV1-F ..........36 9S0000.05-010 .......... 36 9S0000.05-020 .......... 36 Provit 5000 User’s Manual...
  • Page 395 Model Number Index Provit 5000 User’s Manual...
  • Page 396 Full Size Insert Cards ......129 Configuration Options ........ 57 Functional Ground Connection ....137 Contents of Delivery ........23 Controller ..........367 Controllers ..........37 CPU ............367 Graphic Memory ........113 CRT ........... 21, 367 Provit 5000 User’s Manual...
  • Page 397 Key Legend Sheets ......246 Panelware ..........372 Overview ..........233 PC Card ........... 372 Special Keypad Modules ...... 242 PC Cards ..........144 Standard Keypad Modules ....235 PCMCIA ........... 372 PnP ............ 22, 372 PNP/PCI Configuration ....265, 296 Provit 5000 User’s Manual...
  • Page 398 Jumper settings ........84 Processors ........26, 42, 139 Mainboard ..........83 Provit ..........22, 373 Maintenance Controller (MTC) ....99 Provit 5000 ..........373 Mouse (PS/2) ......... 91 Provit 5000 Utilities ........323 Parallel Interface LPT1 ......88 Provit 5600 Keyboard ......346 PNP/PCI Configuration ......
  • Page 399 User switch ..........117 Utilities ............. 323 Technical Data for the 6 GB Hard Disk ..358 TFT Display ..........375 Touch Screen .......... 356 TXD ............375 VGA ........... 21, 376 UART ............375 UDMA ............375 XGA ............376 Provit 5000 User’s Manual...

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