Textron PROWLER EV Owner's Manual
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Textron PROWLER EV Owner's Manual

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Summary of Contents for Textron PROWLER EV

  • Page 2 WELCOME The following information is needed when contacting us concerning service or parts for your vehicle: Vehicle Model: ___________________________________________________________ PIN or Serial Number: _________________________________________________ Manufacture Date Code: ___________________________________________________ CALIFORNIA Proposition 65 Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 ELCOME Thank you for purchasing a TEXTRON OFF ROAD vehicle. Before driving your new vehicle, read this owner’s manual to familiarize yourself with safe driving practices, operation, features and controls. Visit us online at www.textronoffroad.com for the latest news, new product information, career opportunities and more.
  • Page 4 Textron Off Road reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously.

  • Page 5: Table Of Contents

    ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................4 WARRANTY AND REGISTRATION ......................... 4 VEHICLE IDENTIFICATION NUMBERS ......................... 5 REPAIR AND PARTS MANUALS ..........................5 SAFETY SAFETY LABELS ..............................7 Operator Warning (P/N 665178) ........................7 Battery Warning (P/N 640561) .......................... 7 Rear Passenger Safety Warning (P/N 628943) ....................
  • Page 6 ABLE OF ONTENTS Taillights ................................14 Side Nets ................................ 14 Seat Belts ................................ 14 Rear Seat / Load Deck ............................ 14 OPS / Top / Windshield ........................... 14 OPERATION SAFETY .................................. 15 BEFORE INITIAL USE ............................15 Initial Service Chart ............................16 PRE - RIDE INSPECTION ............................
  • Page 7 ABLE OF ONTENTS Checking the Lubricant Level .......................... 28 BATTERY CHARGING AND MAINTENANCE ....................... 29 Battery Safety 29 Battery Disposal 29 Battery 29 Battery Maintenance 29 At Each Charging Cycle 29 Monthly 29 Temperature Affects Battery Capacity 30 Electrolyte Level and Water 30 Cleaning Batteries 31 Clean batteries: ...............................

  • Page 8: Manufacturer's Intended Use

    Manufacturer’s Intended Use • The TEXTRON OFF ROAD PROWLER EV is designed and manufactured for off road use only. Use on public streets, roads or highways is illegal in most areas and increases the risk of an accident involving other vehicles and people. This vehicle does not meet FMVSS (Federal Motor Vehicle Safety Stan- dards) for public street, road or highway use.

  • Page 9: Vehicle Identification Numbers

    Remove the spare key and store it in a safe place. An ignition key can be duplicated only if the key number is provided. If all keys are lost and the key number is unknown, the ignition switch must be replaced. The information below is required when ordering parts from TEXTRON OFF ROAD. Vehicle Model Number: _________________________________________________________________...
  • Page 10 NTRODUCTION...

  • Page 11: Safety Labels

    If a label comes off or becomes illegible, contact your TEXTRON OFF ROAD dealer to get a replacement. Replacement safety labels are available at no charge to you.

  • Page 12: Load Deck Warning (P/N 630398)

    Additional information about safety is included throughout this manual or can be obtained from your local TEXTRON OFF ROAD dealer. Failure to operate the PROWLER EV as instructed can cause collision, loss of control or rollover resulting in severe injury or death.

  • Page 13: Unauthorized Use

    AFETY Unauthorized Use This vehicle is for adult use only. Any person who does not have a valid driver’s license is not permitted to operate the vehicle. Leaving the keys in the key switch allows unauthorized use of the vehicle by an unlicensed driver. Always remove the key when the vehicle is not in oper- ation.

  • Page 14: Load Operation

    Use the brake to control speed and maintain control of the vehicle. Driving on Pavement The tires on your PROWLER EV are designed only for off road use; not for use on pavement. Driving the vehicle on paved surfaces can affect handling characteristics and increase tire wear.

  • Page 15: Slippery Terrain

    Vehicle Modification Do not install any accessory not approved by TEXTRON OFF ROAD. Do not modify the vehicle to increase speed or power. Any modifications or installa- tion of accessories not approved by TEXTRON OFF ROAD can create a safety hazard and increase the risk of injury.
  • Page 16 AFETY...

  • Page 17: General Information

    EATURES AND ONTROLS FEATURES AND CONTROLS General Information NOTICE: If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’ position. Max Speed/Range Switch State of Charge Meter Light Switch Park Brake Release Glove Box...

  • Page 18: Taillights

    EATURES AND ONTROLS Brake Pedal The brake pedal is located on the floor to the left of the accelerator pedal. The brake pedal function is to slow or stop the moving vehicle. Park Brake This vehicle is equipped with an InteliBrake™ system on the motor. The park brake will automatically engage when the accelerator has been released and the vehicle drops below 2 MPH or the key switch is in the “OFF”...

  • Page 19: Rear Seat / Load Deck

    EATURES AND ONTROLS Rear Seat / Load Deck The rear facing seat is designed for two occupants. The rear seat can be converted to a load deck by unfolding the seat bottom. OPS / Top / Windshield The standard vehicle is equipped with an OPS (Operator Protection System); vehicle may be equipped with an optional top, and/or windshield.
  • Page 20 EATURES AND ONTROLS...

  • Page 21: Operation

    PERATION OPERATION Safety Failure to operate the vehicle correctly can result in a collision, loss of control, accident or rollover, and cause serious injury or death. Read and comply with all safety warnings in the safety section of this owner’s manual. Improper use of this vehicle could result in severe injury or death.

  • Page 22: Pre - Ride Inspection

    PERATION Pre - Ride Inspection Inspect and verify that the vehicle is in safe operating condition before each use to decrease the risk of an accident. Check the items in the table to help ensure safe and reliable operation. Item Check Brake system/pedal travel Check for proper operation.

  • Page 23: Using The Charger

    PERATION Using the Charger Before use, read the charger manufacturer’s operation manual that is supplied with the charger. To prevent a physical hazard that could result in an electrical shock or electrocution, be sure that the charger plug is not damaged and is inserted into a grounded receptacle. An ungrounded electrical device may become a physical hazard that could result in an electrical shock or electrocu- tion.

  • Page 24: Operating The Vehicle

    PERATION Operating The Vehicle Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read the following warnings before attempting to operate the vehicle. To reduce the possibility of severe injury or death resulting from loss of vehicle control, the following warnings must be observed: When driving vehicle, consider the terrain, traffic conditions and the environmental factors which effect the terrain and the ability to control the vehicle.

  • Page 25: Park Brake Release Switch

    PERATION Park Brake Release Switch This vehicle is equipped with an IntelliBrake™ parking brake that engages automatically. Keep the Park Brake Release Switch in the bottom position, labeled “RUN”, at all times except for when the vehicle needs to be towed. In the event the vehicle needs to be towed, park the vehicle on flat ground and slide the red locking feature on the switch down and rock the switch upward into the “Park Brake Release”...

  • Page 26: Seat Belt Operation

    PERATION Seat Belt Operation Seat belts must be worn by all occupants whenever vehicle is in motion. Make sure seat belts are free from twists and latch securely. Position shoulder belt across the top of the shoulder; do not place shoulder belt under the arm. Keep belts snug and positioned low on hips.

  • Page 27: Coasting

    PERATION Use caution when traveling through water and never operate vehicle in water over 12 inches (30 cm) deep. Starting the Vehicle on a Hill Do not hold vehicle on hill by using accelerator and motor. This will cause premature and excessive wear to drive train components.
  • Page 28 PERATION To prevent severe injury or death to operator, occupants or bystanders, consider the following when selecting an object to attach the cable to: Make sure the object cannot be pulled over or otherwise damaged. The object the winch cable is attached to could fall on the vehicle and it’s occupants. If attaching the winch to a dead tree, a section could fall.
  • Page 29 PERATION Pulling the vehicle at an angle can cause damage to the front suspension and may cause the vehicle to overturn. When pulling vehicle, pull straight only. Incorrect Correct Do Not Pull at Angle If the vehicle is being used as an anchor to winch a load, it should have the parking brake applied and chocks installed on all wheels. Never use the winch to lift people or other overhead loads.
  • Page 30 PERATION...

  • Page 31: Maintenance

    AINTENANCE Maintenance Vehicle Cleaning and Care To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manu- facturer of pressure washer. When pressure washing exterior of vehicle, do not use pressure in excess of 700 psi and maintain a 12” minimum distance from spray nozzle to painted surface.

  • Page 32: Lifting The Vehicle

    AINTENANCE Lifting the Vehicle TOOLS • Floor Jack • Jack Stands • Wheel Chocks To reduce the possibility of severe injury or death from a vehicle falling from a jack: Always place chocks in front and behind the wheels not being raised. Be sure the vehicle is on a firm and level surface.

  • Page 33: Lift Rear Of Vehicle

    AINTENANCE Lift Rear of Vehicle Place wheel chocks in front and behind front wheels. Center jack under rear axle tube next to differential housing or under the skid plate. Raise vehicle with jack and position jack stands under the frame where the leaf spring mounting bracket is welded to the frame.

  • Page 34: Wheel Alignment

    AINTENANCE With the valve stem to the outside, mount the wheel onto the hub with lug nuts. Finger tighten the lug nuts (1) in a ‘cross sequence’ pattern. Tighten the lug nuts to 65 to 75 ft. lbs. (88 to 101 Nm) torque in 20 ft. lbs. (27 Nm) increments following the ‘cross sequence’...

  • Page 35: Master Cylinder

    AINTENANCE Master Cylinder The master cylinder is located behind the driver side front wheel, mounted to the frame. Before remov- ing the reservoir cap, clean any dirt or debris from around the reservoir and cap. Remove the cap and check that the fluid level is between the MIN and MAX fill lines. Add DOT 3 brake fluid if necessary. Check for leaks and all fitting connections.

  • Page 36: Powertrain

    AINTENANCE Powertrain To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual. Any servicing requiring adjustments to the powertrain while the motor is running must be made with all four drive wheels raised and vehicle properly supported on jack stands.

  • Page 37: Battery Charging And Maintenance

    AINTENANCE Battery Charging and Maintenance Battery Safety Always observe the following warnings when working on or near batteries. To prevent battery explosion that could result in severe personal injury or death, keep all smoking materials, open flames or sparks away from the batteries. Hydrogen gas is formed when charging batteries.

  • Page 38: Temperature Affects Battery Capacity

    AINTENANCE • Replace battery compartment cover and note service date on chart. Temperature Affects Battery Capacity Battery storage capacity is affected by the temperature; the colder it is, the less energy it is able to store; as temperature increases, so does the storage capacity of the battery.

  • Page 39: Cleaning Batteries

    AINTENANCE Over the life of the battery, a considerable amount of water is consumed. It is Impurity Parts Per important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction. The water must be distilled Million or purified by an efficient filtration system.

  • Page 40: Clean Batteries

    AINTENANCE Clean batteries: Use a plastic spray bottle to spray the top and sides of the batteries with a solution of baking soda and water. The solution should consist of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) dissolved in 1 quart (1 liter) of water. In addition to the batteries, pay special attention to metallic components adjacent to the batteries.

  • Page 41: Prolonged Storage

    AINTENANCE Prolonged Storage During periods of storage, the batteries must be maintained to prevent discharge. In winter conditions, the batteries must be fully charged to prevent the possibility of freezing. A fully charged battery will not freeze in temperatures above -75° F (-60° C).

  • Page 42: Hydrometer

    AINTENANCE Hydrometer A hydrometer is used to test the state of charge of a battery cell. This is performed by Cylinder Bulb Float measuring the density of the electrolyte, which is accomplished by measuring the specific gravity of the electrolyte. The greater the concentration of sulfuric acid, the more dense Thermometer the electrolyte becomes.

  • Page 43: Using A Hydrometer

    AINTENANCE Using A Hydrometer Draw electrolyte into the hydrometer several times to permit the thermome- ELECTROLYTE ter to adjust to the electrolyte temperature and note the reading. Examine the TEMPERATURE color of the electrolyte. A brown or gray coloration indicates a problem with the battery and is a sign that the battery is nearing the end of its life.

  • Page 44: Hardware

    AINTENANCE Hardware Periodically, the vehicle should be inspected for loose fasteners. Use care when tightening fasteners, refer to the Technician’s Repair and Service Manual for specific torque values. Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hex head and grade 8 hardware is identified by six marks on the head.

  • Page 45: Periodic Service Schedule

    AINTENANCE PERIODIC SERVICE SCHEDULE C - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS Tires - Check pressure and inspect condition of tires & rims. Hardware - Check for loose or missing. Reverse Warning Indicator Overall Vehicle Condition Battery Pack - Check state of charge, condition, loose terminals, corrosion, hold down &...
  • Page 46 AINTENANCE...

  • Page 47: Specifications

    PECIFICATIONS SPECIFICATIONS SPECIFICATIONS CHART Item Specification Total Capacity 940 lb (426 kg) Towing Capacity 1,000 lb (453.6 kg) Speed Maximum 24.5 mph ( kph) Range Maximum 16 mph ( kph) Overall Length 111.8 in (284 cm) Overall Width 53 in (134.6 cm) Overall Height 76.8 in (195.1 cm) Overall Weight...
  • Page 48 PECIFICATIONS...

  • Page 49: Maintenance Log Maintenance Log

    AINTENANCE MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 50 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 51 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 52 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 53 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 54 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 55 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 56 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 57 AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
  • Page 58 AINTENANCE...
  • Page 59 NOTICE: Read the following warnings before oper- In any product, components will eventually fail to perform properly as the result of normal use, age, ating vehicle: wear or abuse. It is virtually impossible to anticipate all possible component failures or the manner in which they may fail.
  • Page 60 To locate your nearest dealer, call 1-888-438-3946 or visit www.textronoffroad.com Textron Specialized Vehicles, Inc. 1451 Marvin Griffin Rd. Augusta, GA 30906 USA 666384 A 666384 A Printed in USA...

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