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Summary of Contents for Motostar ESC500
- Page 1 ESC500 MADE IN ITALY SWING-GATE SWING-GATE OPERATOR OPERATOR Installation manual Max. leaf English width 2.3 m Français Italiano Español Português Deutsch Türk...
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Page 2: Table Of Contents
Summary GENERAL WARNINGS ..............3 Safety devices ............ KEY ................... 5 Signalling devices ..........DESCRIPTION ................5 PROGRAMMING ..............29 Intended use ............Description of programming commands ....Limits to use ............Functions menu ..........Technical data ............SETTING UP .. -
Page 3: General Warnings
GENERAL WARNINGS WARNING: Important safety instructions. Follow all instructions as incorrect installation may result in serious injury. This product must only be used for its specifi cally intended personnel. • The operator cannot be used with a gate purpose. Any other use is dangerous. LABEL HABITAT SAS is that includes a pedestrian entrance, unless it can only not liable for any damage caused by improper, erroneous or be actioned with the pedestrian entrance in the safety... - Page 4 operator upside down or onto elements that could bend but nonetheless away from the moving parts • Unless the with the weight. If necessary, add reinforcements to the device is key-operated, the control devices must be installed anchoring points • Do not install on leaves that are not at 1.5 m at least, and in a place that is not accessible to the level •...
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Page 5: Key
This symbol shows the parts which must be read with care. This symbol shows the parts which describe safety issues. ☞ This symbol indicates what should be communicated to users. EASUREMENTS UNLESS OTHERWISE STATED ARE IN MILLIMETRES HE DATA AND INFORMATION SHOWN IN THIS MANUAL ARE TO BE CONSIDERED SUBJECT TO CHANGE AT ANY TIME AND WITHOUT THE NEED FOR ANY ADVANCE WARNING DESCRIPTION for swing... -
Page 6: Technical Data
Technical data Model ESC500CB ESC500 Protection rating (IP) Power supply (V - 50/60 Hz) 230 AC Motor power supply (V) 24 DC Stand-by consumption (W) Power (W) Torque (Nm) 180 max Opening time at 90° (s) from 13 to 30... -
Page 7: Description Of Parts
Description of parts 1. Operator (ESC500CB) 6. Jointed arm 2. Gearmotor (ESC500) 7. Mechanical stops 3. Control board 8. Gate brackets 9. Post brackets Release hatch 4. ☞ 10. Rubber shims 5. Transmission arms... -
Page 8: Standard Installation
Standard installation 1. Operator (ESC500CB) 2. Gearmotor (ESC500) 3. Junction boxes 4. Key-switch selector 5. Flashing light 6. Photocells 7. Photocell post 8. Mechanical stop 9. Junction pit 10. Transmitter... -
Page 9: Installation
INSTALLATION Installation must be carried out by expert qualifi ed personnel and in full compliance with the regulations in force. Preliminary checks Before installing the operator: • make sure that the gate structure is sturdy enough, the hinges work effi ciently and that there is no friction between the fi... -
Page 10: Checking The Application Measurements And Sizes
Checking the application measurements and sizes Check where you will fi x the gate bracket and identify where to fi x the gate-post bracket, respecting the measurements shown in the diagram and the table. POST BRACKET 200 min GATE BRACKET Leaf opening arc (°) 90°... -
Page 11: Cable Type And Minimum Thicknesses
Cable type and minimum thicknesses cable length Connection < 20 m 20 < 30 m Power supply to the 230 V AC electronic board (1P+N+PE) 3G x 1.5 mm 3G x 2.5 mm 24 V DC gearmotor 3 x 1.5 mm 3 x 2.5 mm Solenoid lock 2 x 0.5 mm... -
Page 12: Preliminary Operations
Preliminary operations The following illustrations are examples. The space for fastening the operator and accessories varies depending on their size. The fi tter must choose the most suitable solution. The following illustrations show a standard installation with a gearmotor and transmission arms to the left of a gate that opens ... -
Page 13: Fastening The Brackets
Fastening the brackets Mark the spots where the gate-post bracket and gate bracket will be fitted. The fixing measurements are given in the section CHECKING THE APPLICATION MEASUREMENTS AND SIZES. Drill the anchoring points, insert the dowels or use plugs that will hold the brackets. ... - Page 14 Use suitable screws to fasten the brackets. Fit the rubber shim into the post bracket. Lay the electric cables needed for the connections and run them through the cable glands; fasten them using the clamp on the post bracket.
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Page 15: Fastening The Operator
Fastening the operator Fit the gearmotor into the gate-post bracket and tighten the nuts and bolts. Fit the plug into the hole on the gearmotor drive-shaft. UNI 5931 8x80 UNI 7070 M8... - Page 16 Fasten the transmission arm to the drive-shaft using the slow-shaft washer and bolt. UNI 6593 UNI 5739 Ø 14 M10x14 Pin the driven arm to the transmission arm and tighten the washer and bolt. Ø 12 UNI 6593 Ø 6 UNI 5739 M6x10...
- Page 17 Release the gearmotor and fix the jointed arm to the gate bracket as shown in the drawing. Ø 12 UNI 6592 Ø 12 UNI 6593 UNI 5739 Ø 6 M6x10...
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Page 18: Fastening The Mechanical Stops
Fastening the mechanical stops If no gate-leaf stops are in place, you must fit the mechanical stops. Release the gearmotor. When opening. Entirely open the gate leaf. Mark the casing where the centre of the arm is. Manually close the gate leaf. Place the mechanical stop under the casing. - Page 19 When closing. Close the leaf. Mark the casing where the centre of the arm is. Manually open the leaf. Place the second mechanical stop against the opposite side of the arm. The mark on the casing must line with up the groove on the stop. Fasten the stop using the screw.
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Page 20: Establishing The Limit-Switch Points
Establishing the limit-switch points With the gearmotor released and the gate-leaf closed, adjust the closing limit-switch grub screw by turning it clockwise or anti-clockwise. Tighten the nut to fasten the grub-screw. - Page 21 In the same way, set the opening limit-switch on the other stop's grub screw.
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Page 22: Control Board
CONTROL BOARD Warning! Before working on the control panel, cut off the main current supply and remove any batteries. All connections are quick-fuse protected. FUSES - Line 2 A-F = 230 V - Accessories 2 A-F Main components 1. Terminals for signalling devices 2. -
Page 23: Electrical Connections
ELECTRICAL CONNECTIONS Power supply Transformer ESC500CB 24 0 10 11 E 5 M1 N1 Accessories power supply output 24 V AC/DC, 230 V AC - 50/60 Hz max 25 W Solenoid lock Transformer 3.15 A fuse Connection for the 12 V AC solenoid lock (not supplied) - max. 15 W. ... -
Page 24: Operator And Gearmotor
Operator and gearmotor Connecting the operator (ESC500CB) Electrical connections: Operator installed on the left (outer view). White (Default setting) M1 N1 ENC1 M2 N2 ENC2 Electrical connections: operator fitted on the right (inner view). White M1 N1 ENC1 M2 N2 ENC2... - Page 25 Connecting the operator (ESC500CB) and the gearmotor (ESC500) Electrical connections: Operator installed on the left and gearmotor White installed on the right (when viewed from inside) with operator delayed when closing. (Default setting) ESC500CB ESC500 M N E M1 N1 ENC1 M2 N2 ENC2...
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Page 26: Command And Control Devices
Command and control devices 1 2 3P 7 - Standard button. - Optional key switch selector, item KEYSTAR Button (not supplied) with STOP function (N.C. contact). For stopping the gate while excluding automatic closing. To resume movement, press the control button or another control device. See function F1. -
Page 27: Safety Devices
Safety devices Photocells A B GND 1 2 3P 7 10 TS 2 CX CY Confi gure the CX contact (N.C.): input for safety devices such as photocells, compliant with the EN 12978 standard. During function programming, the CX input (Function F2) can be set to: - C1 reopening during closing. -
Page 28: Signalling Devices
Photocells in (safety test) At each opening and closing command, the control board 1 2 3P 7 10 TS 2 CX CY A B GND checks the efficacy of the safety devices (e.g. photocells). Any malfunction will inhibit any command and the display will show "E4". -
Page 29: Programming
PROGRAMMING Description of programming commands 8 8 8 Display The ESC button is for: The ENTER key is for: - exiting the menu; - entering the menu; - cancelling modifi cations. - confi rming and saving the values set. The < > keys are for: - shifting from one menu item to another;... -
Page 30: Functions Menu
Functions menu The functions must be programmed when the operator is stopped. F1 Total stop [1-2] 0=Deactivated (default) / 1=Activated N.C. Input – Stop gate while excluding automatic closing; to resume movement, use the command device. The safety device is inserted into [1-2]. - Page 31 F10 Solenoid lock 0= Deactivated (default) / 1= do not use / 2= Activated Enabling the solenoid lock connected to the 17 V transformer output and to terminal 5. Connect a 3.15 A fuse. F11 Encoder 0=Activated (default) / 1=Deactivated Managing slow-downs, obstruction detections and sensitivity.
- Page 32 60= Minimum speed /… / 100= Maximum speed (default) Setting the gate opening and closing speeds, calculated as a percentage. For ESC500CB and ESC500 gearmotors, the minimum speed is 50. F30 Slow-down speed 10=Minimum speed /… / 50= Speed (default) /... / 60=Maximum speed Setting the gate opening and closing slow-down speed, calculated as a percentage.
- Page 33 F37 M1 opening slow-down point 1=1% of travel /… / 25=25% of travel (default) /… / 60=60% of travel Adjusting the starting point of opening slow-down for motor M1 as a percentage of the total travel. This function only appears if the Encoder function is activated. F38 M1 closing slow-down point 1=1% of travel /…...
- Page 34 0=Deactivated (default) Do not change. Function not available. 0=Deactivated (default) Do not change. Function not available. 0=Deactivated (default) Do not change. Function not available. 1=Deactivated (default) Do not change. Function not available. 6=Deactivated (default) Do not change. Function not available. 0=Deactivated (default) Do not change.
- Page 35 A1 Motor type 1= (default) / 2=ESC500CB - ESC500 Select 2 to confi gure the electronic board with the gearmotors. A2 Motor test 0=Deactivated / 1=Activate Test for checking that the gearmotors rotate in the right direction (see MOTOR TEST).
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Page 36: Setting Up
SETTING UP After connecting all the cables described previously, an expert, qualifi ed professional can then start up the operator, setting the following functions fi rst: - motor type (A1); - number of motors (F46); - motor test (A2); - self-learning of the gate-leaf travel (A3). -
Page 37: Motor Test
Motor test Select A2. Press ENTER to confi rm. Select 1 and press ENTER to confi rm the motor test procedure. The following [---] characters will be displayed while waiting for a command. Press and hold the button labelled with the arrow > and check whether the leaf of the second gearmotor (M2) opens. -
Page 38: Self-Learning Of The Gate-Leaf Travel
Self-learning of the gate-leaf travel Before calibrating the gate travel, position the gate half-way, check that the manoeuvring area is clear of any obstacles and check that there are mechanical opening and closing stops. The mechanical end-stops are obligatory. Important! During calibration, all safety devices will be disabled. - Page 39 c l 2 ... the leaf of the second gearmotor will open until the closing stop..the leaf of the fi rst gearmotor will perform the same manoeuvre. o p 2 o p i...
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Page 40: User Management
USER MANAGEMENT When entering/deleting users, the fl ashing numbers that appear are numbers that can be used for other users you may wish to enter (maximum 25 users). Before registering users, make sure that the radio card (RXStar) is inserted in the connector (see COMMAND AND CONTROL DEVICES). -
Page 41: Deleting A Single User
Deleting a single user Select U2. Press ENTER to confi rm. Use the arrow keys to select the number of the user you want to delete. Press ENTER to confi rm..CLr will appear on the screen to confi rm deletion. -
Page 42: Illustration Of The Slow-Down And Approach Areas And Points
ILLUSTRATION OF THE SLOW-DOWN AND APPROACH AREAS AND POINTS The travel areas and slow-down and approach points are tested to comply with the parameters in technical standards EN 12445 and EN 12453 for compatibility of the impact forces from the moving gate leaves. = Movement area at normal speed. -
Page 43: Error Message
ERROR MESSAGES The error messages are shown on the display. The boom travel self-learning was interrupted by the STOP button being activated. Self-learning of travel incomplete Encoder broken Services test error Insuffi cient working time Closing obstruction Opening obstruction Maximum number of detected obstructions FINAL OPERATIONS Once you have fi... -
Page 44: Outward Opening Connections And Installations
OUTWARD OPENING CONNECTIONS AND INSTALLATIONS Below you can fi nd the only procedures that vary from the standard installation. Application measurements and sizes Establish where you will fi x the gate bracket and identify where to fi x the gate-post bracket, respecting the measurements shown in the diagram and the table. -
Page 45: Fastening The Mechanical Stops
Fastening the mechanical stops If no gate-leaf stops are in place, you must fit the mechanical stops. When opening. When closing. Establishing the limit-switch points Please refer to the chapter on opening inwards. -
Page 46: Electrical Connections
Electrical connections Connecting the operator (ESC500CB) Electrical connections: operator fi tted on the right (inner view). (Default setting) White M1 N1 ENC1 M2 N2 ENC2 Electrical connections: Operator installed on the left (outer view). White M1 N1 ENC1 M2 N2 ENC2... - Page 47 (when viewed from inside) with operator delayed when closing. (Default setting) M N E M1 N1 ENC1 M2 N2 ENC2 ESC500 ESC500CB White Electrical connections: Operator installed on the left and gearmotor installed on the right (when viewed from inside) with operator delayed when closing.
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Page 48: Dismantling And Disposal
LABEL HABITAT SAS declares that the product is compliant with the relevant directives in force at the time of production. FG00666M07 is a registered trademark of is a registered trademark of www.motostar-smarthome.com www.motostar-smarthome.com 03/2017 Label Habitat SaS - Label Habitat SaS - 10 rue Léo Lagrange - 27950 Saint Marcel - France 10 rue Léo Lagrange - 27950 Saint Marcel - France...
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