Poulan Pro 96012004500 Operator's Manual

Poulan lawn tractor operator's manual.
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Visit our website: www.poulan.com
Do Not Throw Away
Read this Man u al and follow all Warnings and
Safety Instructions. Fail ure to do so can re sult
in serious in ju ry.
401162 09.12.05 TR
Printed in U.S.A.


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   Summary of Contents for Poulan Pro 96012004500

  • Page 1

    OPERATOR'S MANUAL MODEL: PB1842LT LAWN TRACTOR ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulan.com Do Not Throw Away 02478 WARNING: Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.

  • Page 2: Safety Rules

    Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac ci - den tal starting when setting up, trans- port ing, ad just ing or making repairs, al ways dis con nect spark plug wire...

  • Page 3

    Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them. •...

  • Page 4: Table Of Contents

    PRODUCT SPECIFICATIONS Gasoline Capacity 1.25 Gallons and Type: Unleaded Regular Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) Oil Capacity: 3.0 Pints Spark Plug: Champion RC12YC (Gap: .030") Ground Speed (MPH): Forward: Reverse: Tire Pressure: Front: Rear: Charging System: 3 Amps Battery 5 Amps Headlights...

  • Page 5: Contents Of Hardware Pack

    CONTENTS OF HARDWARE PACK Steering Wheel Steering Boot Steering Wheel Adapter (1) Large Flat Washer (1) Hex Bolt 5/16-18 x 4 (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Wheel Insert Steering Extension Shaft (1) 5/16 Lock Washer Seat (1) Lock Washer 1/2 (1) Bolt...

  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.

  • Page 7

    SEAT SEAT PAN FLAT WASHER LOCK WASHER ADJUSTMENT BOLT FIG. 2 CHECK BATTERY (See Fig. 3) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

  • Page 8

    CHECK TIRE PRESSURE The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled.

  • Page 9: Operation

    These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing. REVERSE NEUTRAL ENGINE OFF REVERSE OPERATION SYSTEM (ROS) OIL PRESSURE FUEL OVER TEMP LIGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) DANGER, KEEP HANDS...

  • Page 10

    KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. LIGHT SWITCH THROTTLE/CHOKE CONTROL CLUTCH/BRAKE...

  • Page 11

    The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles or stan dard safety glasses.

  • Page 12

    REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

  • Page 13: Before Starting The Engine

    BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already fi lled with sum mer weight oil. • Check engine oil with tractor on level ground. • Remove oil fi ll cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.

  • Page 14

    MOWING TIPS • Mower should be properly leveled for best mowing per- for mance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trim- ming.

  • Page 15: Maintenance Schedule

    MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and ROS Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)

  • Page 16

    TRACTOR Always observe safety rules when per form ing any main- te nance. BRAKE OPERATION If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

  • Page 17

    • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

  • Page 18

    CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine dam age from overheating. Clean with a wire brush or com pressed air to re move dirt and stubborn dried gum fi bers. AIR FILTER Your engine will not run properly using a dirty air fi...

  • Page 19: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “DISENGAGED” position. •...

  • Page 20: To Level Mower Housing, To Replace Mower Blade Drive Belt

    SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly infl ated (See “PROD UCT SPECIFICATIONS” section of this manual). If tires are over or underinfl ated, you will not properly adjust your mower.

  • Page 21: To Replace Motion Drive Belt, To Check And Adjust Brake

    SERVICE AND ADJUSTMENTS IDLER PULLEYS MANDREL PULLEYS FIG. 18 TO CHECK AND ADJUST BRAKE (See Fig. 19) Your tractor is equipped with an ad just able brake system which is mounted on the right side of the transaxle. If tractor requires more than fi ve (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed.

  • Page 22

    SERVICE AND ADJUSTMENTS TRANSAXLE GEAR SHIFT LEVER NEU TRAL- ADJUSTMENT (See Fig. 21) The transaxle should be in neutral when the gear shift lever is in neutral (N) (lock gate) position. The adjustment is preset at the factory; however, if adjustment is needed, proceed as follows: •...

  • Page 23

    SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Figs. 24 and 25) WARNING: Do not short battery ter mi nals by allowing a wrench or any other object to contact both terminals at the same time. Before connect- ing battery, remove metal bracelets, wristwatch bands, rings, etc.

  • Page 24: Fuel System, Engine Oil

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open fl...

  • Page 25: Trou Ble Shoot Ing

    TROUBLESHOOTING POINTS PROBLEM CAUSE Will not start Out of fuel. Engine not “CHOKED” properly. Engine fl ooded. Bad spark plug. Dirty air fi lter. Dirty fuel fi lter. 7. Water in fuel. Loose or damaged wiring. Carburetor out of adjustment. Engine valves out of adjustment.

  • Page 26

    TROUBLESHOOTING POINTS PROBLEM CAUSE Engine dies when 1. Reverse operation system tractor is shifted (ROS) is not "ON" while into reverse mower or other attachment is engaged. Engine continues to run Faulty operator-safety presence control system. when operator leaves seat with attachment clutch engaged Poor cut - uneven...

  • Page 27: Warranty

    The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi- als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we fi...

  • Page 28


  • Page 29

    SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.

  • Page 30: Parts And Service

    Model Number/Manufacturer's I.D. Number b. Description of part. For Techical Assistance: call 1-800-829-5886 For a Parts Manual, go to our website: www.poulan.com/support.asp NOTE: Electrolux Home Products provides parts and service through its au thor ized dis tribu tors and dealers;...

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