Kemper Figure 138 00 002 Installation And Operating Instructions Manual

‘control-plus‘ hand-held measuring instrument for sensors

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Installation and operating instructions
KEMPER 'Control-plus' Hand-held measuring instrument
for sensors Figure 138 00 002

Table of Contents

1. General........................................................................................................................ P.2
2. Safety instructions ....................................................................................................... P.2
2.2 Safety-conscious work ..................................................................................... P.2
2.4 Unauthorized alteration and spare part fabrication ................................... P.2
2.5 Unauthorised modes of operation................................................................ P.2
3. Shipping and intermediate storage ............................................................................. P.3
3.1 Transport and shipping ..................................................................................... P.3
3.2 Intermediate storage ................................................................................... P.3
4. Technical properties .......................................................................................................... P.3
5. Functional elements/Scope of delivery ....................................................................... P.3
5.1. Description of scope of delivery .................................................................. P.3
6. Menu operation/function .......................................................................................... P.4
6.1 Control panel ............................................................................................... P.4
6.2 Switching on / Switching off / Battery saver mode ......................................... P.4
6.3 Power up with OK ............................................................................................. P.4
6.4 Measurement display window ...................................................................... P.4
6.5 Control, main menu ................................................................................... P.6
6.6 Control, units menu ................................................................................... P.7
6.7 Password protection .......................................................................................... P.7
7. 'Control-plus' connection ........................................................................................... P.7
7.1 Connection with connection cable .............................................................. P.8
7.2 Sensor rating plate / Measurement range / Code letter .................................... P.8
7.3. Make measurement ..................................................................................... P.8
7.4 Allocation/Sensor measurement range ......................................................... P.8
8. Connecting ´Control-plus' pressure sensor Figure 138 00 006................................................ P.10
8.1 Connection with connection cable .............................................................. P.10
8.2. Make measurement ..................................................................................... P.10
9. Measuring with the sensor measurement module ........................................................ P.11
9.1 Application ................................................................................................ P.11
9.3 Structure of the measuring module menu .................................................. P.12
9.4 Measurement module configuration with Figure 138 4G, 638 4G ................. P.13
9.5 Measurement module configuration for Pt1000 .......................................... P.14
9.6 Measurement module configuration for Pt100 ........................................... P.14
9.8 Measurement module configuration for 0-10V .......................................... P.16
10. Datalogger function ................................................................................................ P.17
10.1 Save actual measurements function .......................................................... P.17
10.2 Function, single measurement .................................................................... P.17
10.3 Display saved values ................................................................................... P.18
10.4 Erasing the memory ......................................................................................... P.18
11. 'Control-plus' software for PC evaluation .................................................................. P.18
11.1 Software installation .................................................................................. P.19
11.2 Connecting hand-held measuring instrument to PC .................................... P.20
11.3 General system settings .............................................................................. P.21
11.4 Formatting and saving measurements ........................................................ P.22
11.5 Measurement records ................................................................................. P.23
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Summary of Contents for Kemper Figure 138 00 002

  • Page 1: Table Of Contents

    Installation and operating instructions KEMPER ‘Control-plus‘ Hand-held measuring instrument for sensors Figure 138 00 002 Table of Contents 1. General........................P.2 2. Safety instructions ....................... P.2 2.1 Hazards if the safety instructions are not complied with ......P.2 2.2 Safety-conscious work ..................P.2 2.3 Safety instructions for the operating company/operator ......
  • Page 2: General

    In association with the KEMPER Sensor Measurement Module Figure 138 00 011, temperatures can be evaluated and saved with the KEMPER Temperature sensors Pt1000 Figure T5100 140 00 003, Pt1000 Figure 628/629 0G and Pt100 sensors and general sensors signals with 4-20mA optionally 0-20mA or 0-10V.
  • Page 3: Shipping And Intermediate Storage

    3.Shipping and intermediate storage 3.1 Transport and shipping The device must be properly shipped. The device was checked for compliance with all stated data before dispatching. The device should therefore be in a flawless electrical and mechanical condition on arrival. To convince yourself of that it is recommended to inspect the device for shipping damage upon acceptance.
  • Page 4: Control Panel

    If no input is made for 180 sec. (factory setting, time can be set in the system settings), the device switches off. 6.3 Power up with "OK" Press "OK" key for > 1 sec. KEMPER logo and the software version are displayed for approx. 5 sec. The display switches into the measurement display 6.4 Measurement display window - Sensor measurements Volumetric flow rate options: l/sec., l/h, m...
  • Page 5 Measurement display, Example 2: Measurements with measurement module and Figure 138 4G/638 4G optional 16- digit sensor name Measurement display, Example 3: Measurements with measurement module and various sensors Temperature Temperature Sensor Valve Pt1000 Figure Sensor measurement Figure 138 00 011 Temperature Plug-in temperature sensor Pt1000 Figure T5100 140 00...
  • Page 6 6.5 Operating main menu 1 x "Esc" switches from measurement display into the "Scroll back/forward": To select the submenuc Scrollbars – show Arrows indicate the selected position in the menu 1 x "OK" Changes into the submenu Scrollbars – show Arrows indicate the selected position in the menu 1 x "OK"...
  • Page 7: Password Protection

    6.6 Operating units menu 1 x "OK" switches from display into units menu "Scroll back/forward": To select the submenu Scrollbars – show position in the menu Arrows indicate the selected 1 x "OK" Changes into the submenu 6.7 Password protection Password protection factory setting is 0000 and can be changed in the system settings menu.
  • Page 8: Sensor Rating Plate / Measurement Range / Code Letter

    7.1 Connection with 2m, M12x1 connection cable The 2m, M12x1 ´Control-plus’ connection cable is required to connect the hand-held measuring instrument to the flow sensor (included in the scope of delivery). 7.2 Sensor rating plate / Measurement range / Code letter The correct sensor type 138 4G and 638 4G must be allocated to the appropriate measurement range in the hand-held measuring instrument.
  • Page 9 Figure 138 4G 025: Figure 638 4G 020: Measurement range 5-85l/min. ►d◄ Measurement range 5-85l/min. ►d◄ Figure 138 4G 032: Figure 638 4G 025: Measurement range 9-150l/min. ►e◄ Messbereich 9-150l/min. ►e◄ Figure 138 4G 040: Measurement range 12-216l/min. ►f◄ Figure 138 4G 050: Measurement range 17-298l/min.
  • Page 10: Connecting ´Control-Plus' Pressure Sensor Figure 138 00 006

    8. Connecting ´Control-plus’ pressure sensor Figure 138 00 006 8.1 Connection with 2m, M12x1 connection cable The 2m, M12x1 ´Control-plus’ connection cable is required to connect the hand-held measuring instrument to the flow sensor (optionally available, both ends are marked yellow). 8.2 Make measurement Use Esc in the main menu to switch (if not yet displayed in the main menu) Select submenu Select Sensor...
  • Page 11: Application

    The sensor values can be downloaded and saved with the Hand-held Measuring Instrument (Figure 138 00 002) by using a plug connector on the Sensor Measuring Module (the cable is included in the scope of delivery of the hand-held measuring instrument).
  • Page 12: Connection Of Measurement Module And The Hand-Held Measuring

    - KEMPER ´Control-plus´ Flow and Temperature Sensor Valve, Figure 138 4G - KHS Vortex Flow Sensor, Figure 638 4G - KHS Pt1000 Temperature Sensor Valve, Figures 628/629 - Temperature Sensor Pt100, Figure T5100 140 00 003 - Any sensor with 4-20 mA optional 0-20 mA output - Any sensor with 0-10V output 9.2 Connection of measurement module and the hand-held measuring instrument...
  • Page 13 9.4 Measurement module configuration for Flow and Temperature Sensor Valve, Figure 138 4G, Figure 638 4G 1. Use Esc in the main menu to switch (if not yet displayed in the main menu) 2. Select measuring module submenu 3. Enter module name, e.g. ROOM -3.0 4.
  • Page 14: Measurement Module Configuration For Pt100

    9.5 Measurement module configuration for Temperature measurement fitting Pt1000 Figure 628 0G and 629 0G and Temperature sensor Pt1000 Pt1000, Figure 628/629 0G Pt1000, Part no. T5100 140 00 003 1. Use Esc in the main menu to switch (if not yet displayed in the main menu) 2.
  • Page 15: Measurement Module Configuration For 0-20Ma And 4-20Ma

    9.7 Measurement module configuration for 0-20mA and 4-20mA 1. Use Esc in the main menu to switch (if not yet displayed in the main menu) 2. Select measuring module submenu 3. Enter module name, e.g. ROOM -3.0 4. Sensor selection 0-20mA or 4-20mA 5.
  • Page 16: Measurement Module Configuration For 0-10V

    9.8 Measurement module configuration for 0 – 10V 1. Use Esc in the main menu to switch (if not yet displayed in the main menu) 2. Select measuring module submenu 3. Enter module name, e.g. ROOM -3.0 4. Sensor selection 0-10V 5.
  • Page 17: Measurement Module Configuration For 0-500 Hz Frequency Signal

    9.9 Measurement module configuration for 0-500Hz frequency signal, square wave signal min. 3V – max. 24V 1. Use Esc in the main menu to switch (if not yet displayed in the main menu) 2. Select measuring module submenu 3. Enter module name, e.g. ROOM -3.0 4.
  • Page 18: Display Saved Values

    The ´Control-plus’ PC software facilitates connecting and activating the customer's PC to the hand-held measuring instrument. The stored measurements can be read out of the hand-held measuring instrument with the software and saved in a csv file . The current software version is available under www.kemper- olpe.de. - 18 -...
  • Page 19: Software Installation

    4. Start installation with PC button 5. Confirm Kemper program group with next 6. Confirm completion of installation with OK 7. Open software under: Start – Programs – Kemper – KEMPER ´Control-plus’ 8. Create desktop shortcut with Yes. - 19 -...
  • Page 20: Connecting Hand-Held Measuring Instrument To Pc

    9. Install USB driver with Yes 10. In the status window, the software indicates in red letters that no connection has been established to the -MASTER-. 11.2 Connecting hand-held measuring instrument to PC USB cable Hand-held measuring instrument scope of delivery - 20 -...
  • Page 21: General System Settings

    After connection, the status window displays the word CONNECTED in green letters 11.3 General system settings The following general system settings can be made in the middle box. 1. Language selection: Select the language for the PC software desktop 2. Time and date: Apply from PC to the controller, automatic daylight savings time / standard time switchover enabled or inactive Select the unit display in the flow, temperature and velocity record - 21 -...
  • Page 22 11.4 Read and save measurement formatted data from the hand-held measuring instrument 1. Select units for test record 2. Read the measurements from the device 3. Wait until all data have been completely read. Acknowledge message Save measurements in csv file 5.
  • Page 23 Date Time PT100 [°C] 15.12.2009 09:40:13 57,6 Gebr. Kemper GmbH + Co. KG Metallwerke Harkortstr. 5 D-57462 Olpe Tel. 0 27 61 - 8 91 - 0 Fax 0 27 61 - 8 91 -1 75 info@kemper-olpe.de - 23 -...

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