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Girard Products G-2000 Owner's Manual

Cassette patio awning, door awning
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GIRARD SYSTEMS
RV AWNING PRODUCTS
G-2000 CASSETTE PATIO AWNING
G-1500 DOOR AWNING
OWNERS MANUAL
INSTALLATION, OPERATION, ADJUSTMENT AND REPAIR
Rev. 010112
1361 CALLE AVANZADO, SAN CLEMENTE, CA 92673 (949)259-4000 FAX (949)276-5500

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Summary of Contents for Girard Products G-2000

  • Page 1 GIRARD SYSTEMS RV AWNING PRODUCTS G-2000 CASSETTE PATIO AWNING G-1500 DOOR AWNING OWNERS MANUAL INSTALLATION, OPERATION, ADJUSTMENT AND REPAIR Rev. 010112 1361 CALLE AVANZADO, SAN CLEMENTE, CA 92673 (949)259-4000 FAX (949)276-5500...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS BASIC SYSTEM OVERVIEW PG. 6 IMPORTANT REMINDERS PG. 7 QUICK START PG. 8 INSTALLATION MANUAL PRODUCT DESCRIPTION PG. 9 TOOLS REQUIRED PG. 9 UNPACKING PG. 11 LAYOUT, MOUNTING THE BRACKETS PG. 12-15 BRACKET PLACEMENT CHART PG. 14 MOUNTING THE AWNING TO THE BRACKETS PG.

  • Page 3: Basic System Overview

    Basic System Overview Your G-2000 and G-1500 Awnings consist of three main components: 1. Mechanical System – consisting of: • The enclosure (or cassette) protects the fabric while closed. • The roller tube which is mounted within the cassette. • The top cover or fabric rolled onto the roller tube and connected to the lead rail that extends from the enclosure when the awning is opened.

  • Page 4: Important Reminders

    Inverter Power – batteries must be charged for inverter operation. Your G-2000 is usually operated using a 110Volt AC motor. However, some awnings are equipped with 12Volt DC motors. Your G-1500 is usually operated using a 12 Volt DC motor.

  • Page 5: Quick Start

    Extending/Retracting Awning 1. Programming the Remote Control Wireless remote controls must first be programmed to your awning. Programming is usually done at the factory and the user does not need to program his units. 2. Using the Remote Controls G-Links hand held Remote Controls are capable of controlling several awnings and use a different communication channel for each awning.

  • Page 6: Installation Manual

    INSTALLATION MANUAL Product Description The G-2000 and G-1500 awning systems provide protection from the sun at a touch of a button. The G-2000 and G-1500 awnings are built to your specifications with the highest quality materials available, your units features: •...
  • Page 7 WARNING ALL ELECTRICAL WORK MUST CONFORM TO APPLICABLE ELECTRICAL CODES AND STANDARDS. • Turn off power before beginning any electrical work. • Please consult your RV’s wiring diagram to locate any wiring prior to any drilling or any installation procedures. •...

  • Page 8: Unpacking

    FOR PERSONAL SAFETY AND QUALITY OF INSTALLATION, TWO INSTALLERS ARE RECOMMENDED FOR THIS PRODUCT A. UNPACKING 1. Before starting any of the installation procedures unpack the awning and inspect the product for any possible damage that may have occurred during shipping. 2.

  • Page 9: Layout, Mounting The Brackets

    ROOFMOUNT APPLICATION –The clearance needed for the roof mount application of the G-2000 varies by manufacturer. The shape of the roof, the depth of installation, type of roof mount bracket used and all other factors should be taken into consideration when installing this product.
  • Page 10 NOTE: Please consult your RV’s wiring diagram to ensure that no wiring will be damaged while drilling the hole. A. SIDEWALL APPLICATION NOTE: Please take into consideration all possible clearances, and obstacles before installing this awning. Items such as slide rooms, etc. vary from one manufacturer to another.

  • Page 11: Bracket Placement Chart

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  • Page 12 11. On the motor side of the awning drill a 7/16” hole for the awning motor cable to enter the RV near the electrical source. Position the hole 1” to the left or right of the bracket depending on the location of the motor. Do not drill hole higher or lower than the bracket.

  • Page 13: Mounting The Awning To The Brackets

    B. MOUNTING THE AWNING TO THE BRACKETS 1. Lift the awning into position for installing the awning on the brackets. A. Ladders are usually sufficient; however, a scaffold or forklift may be used. B. If using a forklift use all necessary caution to protect the surface of the awning.

  • Page 14: Installation Of Coupled Awnings

    C. INSTALLATION INSTRUCTIONS FOR COUPLED AWNINGS 1. The 19” end brackets are installed 2” from the overall length of the awning. The 39” mounting bracket is located in the center, at the junction of the two awnings. Additional brackets need to be located behind, and centered on the arms of each awning.
  • Page 15 4. Hang the non-motorized awning on the mounting brackets so it aligns up to the drive shaft of the motorized awning. The slide locks should now be positioned on the brackets and should not be locked to allow awnings to slide together freely. (See Fig.
  • Page 16 (FIGURE 7) 7. Remove the cord/straps from the non-motorized awning. Extend the coupled awnings. The fabric should be tight on both sides; if the motorized side is tighter, the awnings must be realigned. See note on the last page for the realignment procedure. 8.
  • Page 17 (FIGURE 8) 10. At the juncture of the two awnings inside of the cassette are two glide angles. Move the right glide angle 9” from the center and tighten until secure. (The awning should be open about 24”–36” when performing this function.) With the removable bracket on the right, slide the fabric onto the roller tube and roll the fabric over the TOP of the roller tube.
  • Page 18 NOTE: If the awnings do not align after completing step 7, release the tension on the fabric using manual override. Then go to the end of the non-motorized side and remove the side plate and the roller tube support bracket (Part #15 in the manual). Pull the roller tube out of the middle insert and realign on the gudgeon or the poly cord.

  • Page 19: Weatherstripping Installation

    D. WEATHERSTRIPPING INSTALLATION - (SIDEWALL APPLICATION ONLY) 1. Trim weather stripping to the length of the awning and remove any overhang. 2. Make a small cut in the weather stripping to allow for the motor cord. 3. Apply generous beads of silicone where indicated in Figure 11. 4.

  • Page 20: Anemometer Installation

    E. ANEMOMETER – (Hardware Installation Only) 1. Place the anemometer on the roof of the vehicle. The unit can be mounted to a horizontal, vertical, or an inclined surface. The rotor of the anemometer must be pointing down. (Figure 12) 2.

  • Page 21: Motion Sensor

    F. MOTION SENSOR – (In place of anemometer) NOTE: The Motion Sensor can be used in place of the Anemometer in your electronics system. The Motion Sensor may be battery powered or hard wired for a 12VDC connection. MOTION SENSOR (Battery) 1.

  • Page 22: Testing And Adjustments

    TESTING AND ADJUSTMENTS OVERVIEW A. Adjusting Motor-limit switches B. Testing Anemometer (Wind Sensor) C. Adjusting pitch angle D. Adjusting arm (elbow) height E. Adjusting Lead Rail TOOLS REQUIRED Black plastic key provided with awning, or 4mm (5/32”) allen wrench. A. ADJUSTING MOTOR LIMIT SWITCHES NOTE: The motor limit switches have been adjusted to the correct position at the factory prior to shipment.
  • Page 23 4. Extend the awning a few feet to gain access to the motor. Locate the motor (standard installation is on the right hand side of the awning). The limit adjustment holes are located on the head of the motor. Using the symbols printed next to the adjustment holes, turn the black key (or 4mm allen wrench) to make the necessary adjustments.

  • Page 24: Adjusting Pitch Arm Height

    B. ADJUSTING PITCH and ARM (Elbow) HEIGHTH NOTE: This adjustment is usually required after an arm replacement. Also, when the elbow of the arm hits the bottom of the casing as the lead rail closes. Tools Required • 19mm (3/4”) open-end wrench •...
  • Page 25 B. ADJUSTING PITCH NOTE: Your G-2000 and G-1500 Awnings will have the pitch adjusted according to manufacturer specifications. Please note the position of the pitch and DO NOT overtighten. This may damage the awning. 1. Extend the awning about 18”...

  • Page 26: Testing The Anemometer

    C. TESTING THE ANEMOMETER (Wind Sensor) 1. Partially extend the awning. 2. Manually employ the anemometer by blowing on the cups or by spinning them. You may also press the UP button on the anemometer. NOTE: When you use the up button the anemometer will be disabled for 5 minutes.

  • Page 27: Troubleshooting Guide

    TROUBLESHOOTING GUIDE Girard Systems recommends that all adjustments be made by authorized service centers. The following guide is intended to help you become familiar with the awning in case of emergency. PROBLEM: The lead rail is binding on the side of the awning casing; i.e. the rail is offset from housing. SOLUTION: Open the awning about 3 feet.
  • Page 28 Power Main Swtch, locate that switch and make sure it is in the ON position. The motor supplied in your G-2000 and G-1500 Awnings are designed for intermittent use and may cut out temporarily if it has overheated. When this occurs you must allow the motor to cool so that the internal circuit breaker can reset.

  • Page 29: Warranty Labor Time Guidelines

    WARRANTY LABOR TIME GUIDELINES LABOR TO BE PERFORMED TIME ALLOWED COMPLETE AWNING REPLACEMENT (WALL) 2 hrs. COMPLETE AWNING REPLACEMENT (ROOF) 2 hrs. FABRIC REPLACEMENT (WALL) 1 hr. FABRIC REPLACEMENT (ROOF) 2 hrs. MOTOR REPLACEMENT (WALL) 2 hrs. MOTOR REPLACEMENT (ROOF) 3.5 hrs.

  • Page 30: Common Repair Procedures

    COMMON REPAIR PROCEDURES MOTOR REPLACEMENT NOTE: Replacement procedures vary due to motor styles, placement, factory installation methods, and preferences of different vehicle manufacturers. These variations primarily effect how the motors are accessed, replacement operations are generally the same for any situation. A.
  • Page 31 6. Fasten a long “pigtail” extension to the motor cord (string, rope, a small wire, etc. can be used). This will allow you to pull through the new motor wire. Exit the vehicle and pull the motor cord completely through the wall. 7.
  • Page 32 6. Adjust the roller tube/ motor assembly until the threaded holes in the motor bracket line up with the two(2)holes that were marked previously. IMPORTANT NOTE: TAKE CARE WHEN ALIGNING THE MOTOR NOT TO DAMAGE THE MOTOR OR THE SURROUNDING PARTS. 7.

  • Page 33: Fabric Replacement

    FABRIC REPLACEMENT IMPORTANT NOTE: These procedures require the use of a manual crank. if no manual crank is available the motor limit switches must be used to create the settings. please refer to the “adjusting motor limit switches”. use the motor sparingly to prevent overheating.
  • Page 34 4. Carefully slide out the entire fabric from the left end of the roller tube and lead rail. Make sure the polyrope clears the support bracket. NOTE: FOR PERSONAL SAFETY, AND BEST RESULTS IT IS RECOMMENDED THAT TWO TECHNICIANS PERFORM THIS FUNCTION. C.

  • Page 35: Arm Replacement

    Please refer to the “ADJUSTING MOTOR LIMIT SWITCHES” section of this manual. IMPORTANT NOTE: THE HIGH-TORQUE MOTOR SUPPLID WITH THE G-2000 AWNING IS DESIGNED TO RUN FOR ONLY FOUR (4) MINUTES PER HOUR. THE MOTOR HAS A BUILT-IN CIRCUIT BREAKER WHICH IS DESIGNED TO ACTIVATE IF THE MOTOR OVERHEATS.
  • Page 36 (Figure 27) 1. Support the lead rail and carefully open the awning a few feet. If the elbow is open tie a large rag around it to protect the fabric from the elbow. 2. Cut the stainless steel cable at the elbow to release the spring tension, then proceed with arm removal.
  • Page 37 9. With the awning open about 18”, unband the high tension arm very carefully. Slowly guide it into position on the lead rail and fasten with the 17mm bolt and nut. 10. Attach the front of the arm to its connection point at the lead rail by replacing the pivot pin from the top and securing it with the retaining ring (F-clip).

  • Page 38: Care And Maintenance Guide

    CARE AND MAINTENANCE GUIDE AWNING FABRICS 100% Acrylic Fabric Care Guidelines • Use only mild soap (no harsh chemicals or detergent) • Use only cold to lukewarm water (not hot water) • Air dry only (to prevent shrinkage and damage) STAIN SOLUTIONS •...
  • Page 39 TECHNICAL SPECIFICATIONS G-2000 Awning Case Dimensions (External) G-1500 Awning Case Dimensions (External) 42 | P a g e...
  • Page 40 Center bracket: 4” (14’–18’) V. Cord/Cable Lengths 1. Awning Motor: 6-ft. cord 2. Anemometer: 6-ft. cord 3. Wall-Mounted Rocker Switch (G-2000): 10-ft. low-voltage cable 4. Wall-Mounted Paddle Switch (G-1500): 10-ft. low voltage cable 43 | P a g e...

  • Page 41: Technical Drawings

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  • Page 45 NOTES: 48 | P a g e...

This manual is also suitable for:

G-1500

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