Matrix Fitness T1X-03AC Service Manual
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Matrix Fitness T1X-03AC Service Manual

Matrix Fitness T1X-03AC Service Manual

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T 1 X - 0 3 ( A C ) T R E A D M I L L
S E R V I C E M A N U A L

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Summary of Contents for Matrix Fitness T1X-03AC

  • Page 1 T 1 X - 0 3 ( A C ) T R E A D M I L L S E R V I C E M A N U A L...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS CHAPTER 1: SERIAL NUMBER LOCATION ............1 CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS Before Getting Started ....................2 Read and Save These Instructions ................3 Electrical Requirements ..................... 4 CHAPTER 3: PREVENTATIVE MAINTENANCE Recommended Cleaning Tips ..................5 Check for Damaged Parts ..................
  • Page 3 TABLE OF CONTENTS CHAPTER 9: PART REPLACEMENT GUIDE Motor Cover Replacement ..................37 Rear Roller Replacement ................... 38 Deck Replacement ..................... 39 Deck Cushion Replacement ..................40 Front Roller Replacement ................... 41 Running Belt Removal ....................42 Side Rail Replacement ....................43 Motor Control Board (MCB) Replacement ..............

  • Page 4: Chapter 1: Serial Number Location

    CHAPTER 1: SERIAL NUMBER LOCATION 1.1 SERIAL NUMBER LOCATION...

  • Page 5: Chapter 2: Important Safety Instructions

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.1 BEFORE GETTING STARTED This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the Matrix Treadmill. Please leave a 78.75" (2000 mm) x 39.50" (1000 mm) landing zone behind the treadmill. This zone is to allow easy access to the treadmill and gives the user an easy exit path from the machine.

  • Page 6: Read And Save These Instructions

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.2 READ AND SAVE THESE INSTRUCTIONS This treadmill is intended for commercial use. To ensure your CAUTION: If you experience chest pain, nausea, dizziness or safety and protect the equipment, read all instructions before shortness of breath, STOP exercising immediately and con- operating the MATRIX T1x-03 treadmill.

  • Page 7: Electrical Requirements

    CHAPTER 2: IMPORTANT SAFETY INSTRUCTIONS 2.3 ELECTRICAL REQUIREMENTS For your safety and to ensure good treadmill performance, the ground on this circuit must be non-looped. Please refer to NEC articles 210-21 and 210-23. Your treadmill is provided with a power cord with a plug listed below and requires the listed outlet. Any alterations of this power cord could void all warranties of this product..

  • Page 8: Chapter 3: Preventative Maintenance

    •  C leanwithsoapandwaterorothernon-ammoniabasedallpur- making adjustments or performing maintenance or repair of any pose cleaners. kind is qualified to do so. Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon •  W ipefootrails,console,heartrategrips,andhandlebarsclean request or in the field if proper arrangements are made.

  • Page 9: Care And Maintenance Instructions

    3.3 CARE AND MAINTENANCE INSTRUCTIONS In order to maximize life span, and minimize down time, all Matrix Fitness System's equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.

  • Page 10: Auto Calibration Procedure

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.4 AUTO CALIBRATION INSTRUCTIONS 3.5 ADJUSTING THE RUNNING BELT Run Auto Calibration to calibrate incline after assembly and after After placing the treadmill in the position it will be used, the belt replacing any electronic component. must be checked for proper tension and centering.

  • Page 11: Knowing When To Replace The Running Belt And Deck

    CHAPTER 3: PREVENTATIVE MAINTENANCE 3.6 KNOWING WHEN TO REPLACE THE RUNNING BELT AND DECK One of the most common wear and tear items on a treadmill is the deck and belt combination. If these two items are not properly maintained, they can cause damage to other components.

  • Page 12: Console Description

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.1 T1X-03 CONSOLE DESCRIPTION WORKOUT KEYS: Simple program view and selection buttons. QUICK START / GO: One touch Start and Quick Start. ENTER: To confirm each program setting. UP / DOWN INCLINE: Easy information and incline selection. UP / DOWN SPEED: Easy information and speed selection.

  • Page 13: Manual Workout Operation

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.2 MANUAL WORKOUT OPERATION QUICK START OPERATION Press the GO key and the treadmill will enter into a manual mode of operation. All energy expenditure values will be calculated using the default weight measurement. MANUAL WORKOUT OPERATION Manual is a workout that allows you to manually adjust the speed and incline values at anytime.

  • Page 14: Heart Rate Control Workout Operation

    CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.4 HEART RATE CONTROL WORKOUT OPERATION Your Matrix T1x-03 Treadmill offers a heart rate control workout mode. The heart rate control workout mode allows the user to program their desired heart rate zone and maximum allowable incline and the treadmill will automatically adjust the incline based upon the user's heart rate.
  • Page 15 CHAPTER 4: CONSOLE OVERLAY AND WORKOUT DESCRIPTION 4.5 GERKIN TEST WORKOUT OPERATION - CONTINUED CARDIOVASCULAR FITNESS PERCENTILES SUB MAXIMAL TREADMILL EVALUATION CONVERSION TABLE Males: VO2 max (ml/kg/min) 0-29 30-39 40-49 50-59 Stage Time Converted VO2max >58.8 >58.9 >55.4 >52.5 1:00 31.15 SUPERIOR 1:15...

  • Page 16: Chapter 5: Manager Mode

    CHAPTER 5: MANAGER MODE 5.1 USING MANAGER MODE 1) To enter Manager Mode, press & hold INCLINE DOWN and SPEED DOWN keys at the same time for 3-5 seconds until Manager appears on the display. 2) To enter the Manager Mode, press ENTER once Manager appears on the display (Figure A).

  • Page 17: Chapter 6: Engineering Mode

    CHAPTER 6: ENGINEERING MODE 6.1 USING ENGINEERING MODE 1) To enter Engineering Mode, press & hold the INCLINE DOWN and SPEED DOWN keys at the same time for 3-5 seconds until Manager appears on the display. 2) Press the INCLINE or SPEED keys until Engineering appears on the display (Figure A) and press ENTER.

  • Page 18: Chapter 7: Service Mode

    CHAPTER 7: SERVICE MODE 7.1 USING SERVICE MODE 1) To enter Service Mode, press & hold the INCLINE DOWN and SPEED DOWN keys at the same time for 3-5 seconds until Manager appears on the display. 2) Press the INCLINE or SPEED keys until Service appears on the dis- play (Figure A) and press ENTER.

  • Page 19: Chapter 8: Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS...
  • Page 20 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED DIGITAL COMMUNICATION WIRE - N59 PULSE GRIP WIRE - N71...
  • Page 21 CHAPTER 8: TROUBLESHOOTING 8.1 ELECTRICAL DIAGRAMS - CONTINUED PULSE GRIP CONNECTING WIRE - N70...

  • Page 22: Mcb Wiring

    CHAPTER 8: TROUBLESHOOTING 8.2 MCB WIRING JP3 - Console Cable JP4 - Incline Motor Cable N - Power Input (white) L - Power Input (Black) U - Motor Wire (red) V - Motor Wire (White) W - Motor Wire (Black)

  • Page 23: Mcb Led Placement And Definitions

    CHAPTER 8: TROUBLESHOOTING 8.3 MCB LED PLACEMENT AND DEFINITIONS PWM - Console PWM signal light (when the motor is running, the light should flash). COM - Digital communication light. FAULT - The machine has stopped due to any C class error. UP / DOWN (FF) - Incline motor status light.

  • Page 24: Error Messages On The Console

    CHAPTER 8: TROUBLESHOOTING 8.4 ERROR MESSAGES ON THE CONSOLE CLASS ERROR CODE DESCRIPTION CONDITION LEVEL 0140 Incline motor fail. When the incline motor is supposed to move, it does not move. When the error happens the incline motor will be locked. The command "initialize"...

  • Page 25: 0140 / 01A0 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.5 0140 / 01A0 ERROR TROUBLESHOOTING ERROR MESSAGE 0140 / 01A0 1) CAUSE: a. Incline motor operation failed. 2) SOLUTION: a. Check the connection of the incline motor cable at the MCB. b. Run auto calibration (See Section 3.5). c.

  • Page 26: 01A4 / 01A5 / 01A6 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.6 01A4 / 01A5 / 01A6 ERROR TROUBLESHOOTING ERROR MESSAGE 01A4 / 01A5 / 01A6 1) CAUSE: a. 01A4 - Main motor U phase disconnection. b. 01A5 - Main motor V phase disconnection. c. 01A6 - Main motor W phase disconnection. 2) SOLUTION: a.

  • Page 27: 01A8 / 01Ad / 02B6 / 02B7 / 02B5 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.7 01A8 / 01AD / 02B6 / 02B7 / 02B8 ERROR TROUBLESHOOTING ERROR MESSAGE 01A8 / 01AD / 02B6 / 02B7 / 02B8 1) CAUSE: a. 01A8 - Main motor over current of 7 Amps. b. 01AD - Motor over temperature. c.

  • Page 28: 01Ab Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.8 01AB ERROR TROUBLESHOOTING ERROR MESSAGE 01AB 1) CAUSE: a. Inverter error. 2) SOLUTION: a. When the display is showing an 01AB error, the MCB Fault LED should be lit (Figure A). b. If the MCB Fault LED is not lit, replace the console. c.

  • Page 29: 02A0 / 02A8 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.9 02A0 / 02A8 ERROR TROUBLESHOOTING ERROR MESSAGE 02A0 / 02A8 1) CAUSE: a. 02A0 - Main motor failure. The belt does not move when it is supposed to move. b. 02A8 - Inverter circuit of the motor failed. Motor resistance is closed. 2) SOLUTION: a.

  • Page 30: 02A1 / 02A2 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.10 02A1 / 02A2 ERROR TROUBLESHOOTING ERROR MESSAGE 02A1 / 02A2 1) CAUSE: a. 02A1 - Over AC power input voltage. b. 02A2 - Over / low DC bus voltage. 2) SOLUTION: a. Use a multi - meter to check if the input power is over 260V. b.

  • Page 31: 02Ad Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.11 02AD ERROR TROUBLESHOOTING ERROR MESSAGE 02AD 1) CAUSE: a. MCB over temperature. 2) SOLUTION: a. Check the condition and connection of the motor cable at the MCB (Figure A). b. Use a multi - meter to check the motor cable for resistance at the 2 blue wires in the cable (Figure B). c.

  • Page 32: 02B5 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.12 02B5 ERROR TROUBLESHOOTING ERROR MESSAGE 02B5 1) CAUSE: a. The inverter sensor is reading the normal rated current is over 10.5 amps for 60 seconds. 2) SOLUTION: a. Use a multi - meter to check the motor cable for resistance at 3 points (Figures A, B, & C). b.

  • Page 33: 02B9 / 02Ba / 02Bc / 02Bd Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.13 02B9 / 02BA / 02BC / 02BD ERROR TROUBLESHOOTING ERROR MESSAGE 02B9 / 02BA / 02BC / 02BD 1) CAUSE: a. 02B9 - The inner memory IC data write error. b. 02BA - The inner memory IC data read error. c.

  • Page 34: 04A0 Error Troubleshooting

    CHAPTER 8: TROUBLESHOOTING 8.14 04A0 ERROR TROUBLESHOOTING ERROR MESSAGE 04A0 1) CAUSE: a. No communication response. 2) SOLUTION: a. If an 04A0 error is displayed, MCB Com LED should not be lit (Figure A). b. Check the connection of the digital communication wire at the MCB (Figure B). c.

  • Page 35: Troubleshooting - Heart Rate Issues

    CHAPTER 8: TROUBLESHOOTING 8.15 TROUBLESHOOTING - HEART RATE ISSUES HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES: 1) The chest strap being used is not making good contact with the user's chest. 2) The chest strap is at a low battery status. 3) The chest strap is damaged.

  • Page 36: Entertainment Troubleshooting - Overview

    8.16 ENTERTAINMENT TROUBLESHOOTING - OVERVIEW 1. Sections 8.16 - 8.19 will help with diagnosing problems with TV and entertainment related equipment that is produced by Matrix Fitness Systems. 2. The T1x-03 treadmill has the capability of adding an external 15" TV with a bracket. A Matrix brand external TV will look similar to the TV in Figure A.

  • Page 37: Entertainment Troubleshooting - Picture Fuzzy Or Unclear

    CHAPTER 8: TROUBLESHOOTING 8.17 ENTERTAINMENT TROUBLESHOOTING – PICTURE FUZZY OR UNCLEAR 1.RemovetheTVandconsolebackcovers(FigureA)Usingaverifiedgoodpieceofcoaxcable,hookthecoaxdirectlytotheTVjack.This bypasses internal connections for your machine or TV stand (Figure B). FIGURE A FIGURE B 2. If this does not clear your picture the issue is with the club's signal. Make sure that the coax has a signal strength of at least 10db. 3.IfStep1doesclearyourpicture,checktheinternalcablesandfittingsinsideyourmachine.Makesureyouhavenodamage(kinks,cutsetc) andnostraywiresorpoorfittingsontheendsofthecablesanywherethatthecoaxcableisconnected(FiguresC&D).Fittingsshouldhavea cleanflushconnectorandnostrayaluminumstrandstouchingthecenterconductor.Replaceorrepairanysuspectcables.

  • Page 38: Entertainment Troubleshooting -Tv Will Not Turn On

    CHAPTER 8: TROUBLESHOOTING 8.18 ENTERTAINMENT TROUBLESHOOTING -TV WILL NOT TURN ON 1. If you have no picture at all check to see if you have any status lights on your controller or TV. Status lights should be red when off or in standby mode, and green when the TV is powered on.

  • Page 39: Entertainment Troubleshooting - Controller Issues

    CHAPTER 8: TROUBLESHOOTING 8.19 ENTERTAINMENT TROUBLESHOOTING - CONTROLLER ISSUES 1. If you have status lights on the TV, but the On / Off button gives no response, disconnect and then re-connect the power to the treadmill from the wall. Attempt to turn on the TV again using the On / Off button. 2.

  • Page 40: Chapter 9: Part Replacement Guide

    CHAPTER 9: PART REPLACEMENT GUIDE 9.1 MOTOR COVER REPLACEMENT 1) Remove the 2 screws holding the motor cover to the frame using a 6 mm Allen wrench (Figures A). 2) The cover is velcroed to the frame, so you will have to pull up with some force (Figure B). FIGURE A FIGURE B 3) Figure C shows the motor area with the motor cover removed.

  • Page 41: Rear Roller Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.2 REAR ROLLER REPLACEMENT 1) Remove one of the rear end caps using a Phillips screwdriver (Figure A). 2) Remove both roller adjustment screws using an 8 mm Allen wrench (Figure B). FIGURE A FIGURE B 3) Remove the rear roller from the running belt (Figures C &...

  • Page 42: Deck Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.3 RUNNING DECK REPLACEMENT 1) Remove the motor cover as outlined in Section 9.1. 2) Remove the four running deck screws using a 5 mm Allen wrench (Figure A). FIGURE A 3) Remove the running deck from the running belt (Figures B & C). FIGURE B FIGURE C 4) Reverse Steps 1-3 to install a new running deck.

  • Page 43: Deck Cushion Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.4 DECK CUSHION REPLACEMENT 1) Remove the deck as outlined in Section 9.3. 2) Holding the bolt with a 5 mm Allen wrench, loosen the nut with a 13 mm socket (Figure A & B). FIGURE A FIGURE B 3) For the rear cushion, hold the cushion and remove the 13 mm nut (Figure C).

  • Page 44: Front Roller Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.5 FRONT ROLLER REPLACEMENT 1) Remove the motor cover as outlined in Section 9.1. 2) Loosen both of the rear roller screws using an 8mm Allen Wrench to remove tension from the running belt (Figure A). 3) Remove the front roller mounting screws using an 8 mm Allen wrench (Figures B &...

  • Page 45: Running Belt Removal

    CHAPTER 9: PART REPLACEMENT GUIDE 9.6 RUNNING BELT REPLACEMENT 1) Remove the motor cover as outlined in Section 9.1. 2) Remove the rear roller as outlined in Section 9.2. 3) Remove the running deck as outlined in Section 9.3. 4) Remove the front roller as outlined in Section 9.5. 5) Remove the running belt (Figures A &...

  • Page 46: Side Rail Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.7 SIDE RAIL REPLACEMENT 1) Remove the rear end cap using a Phillips screwdriver (Figure A). 2) Loosen the four screws under the frame using a 5 mm Allen wrench (Figure B). FIGURE A FIGURE B 3) Slide the rail off the back of the treadmill (Figures C &...

  • Page 47: Motor Control Board (Mcb) Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.8 MOTOR CONTROL BOARD (MCB) REPLACEMENT 1) Turn off power and disconnect the cord from the machine. 2) Remove the motor cover as outlined in Section 9.1. 3) Disconnect the wire connectors at the MCB. 4) Remove the 2 screws holding each side of the MCB to the frame (Figures A &...

  • Page 48: Motor Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.9 MOTOR REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 9.1. 3) Use a hook or loop of wire to remove the spring from the drive belt tensioner (Figure A). 4) The tensioner should now pivot away from the drive belt (Figure B FIGURE B FIGURE A...
  • Page 49 CHAPTER 9: PART REPLACEMENT GUIDE 9.9 MOTOR REPLACEMENT - CONTINUED 7) Disconnect the motor cable ground wire from the grounding post (Figure E). 8) Disconnect the motor cable from the MCB (Figure F). FIGURE E FIGURE F 9) Remove the 4 screws holding the motor to the frame (Figure G). 10) Remove the motor from the treadmill.

  • Page 50: Drive Belt Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.10 DRIVE BELT REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 9.1. 3) Use a hook or loop of wire to remove the spring from the drive belt tensioner (Figure A). 4) The tensioner should now pivot away from the drive belt (Figure B FIGURE A FIGURE B...
  • Page 51 CHAPTER 9: PART REPLACEMENT GUIDE 9.10 DRIVE BELT REPLACEMENT 7) Remove the two 8 mm front roller screws (Figures E & F). FIGURE E FIGURE F 8) Lift the roller and remove the old drive belt (Figure G). FIGURE G 9) Reverse Steps 1-8 to install a new drive belt.

  • Page 52: Incline Motor Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.11 INCLINE MOTOR REMOVAL 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the motor cover as outlined in Section 9.1. 3) Lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on its side (Figure A). 4) Remove the cotter pin from the elevation rack pin (Figure B).
  • Page 53 CHAPTER 9: PART REPLACEMENT GUIDE 9.11 INCLINE MOTOR REMOVAL - CONTINUED 7) Remove the incline motor cable ground wire from the ground prong in the motor frame (Figure E). 8) Disconnect the incline motor from the top mounting bracket (Figure F). FIGURE E FIGURE F 9) Lift the incline motor away from the treadmill (Figure G).

  • Page 54: Console Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.12 CONSOLE REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the 4 screws holding the back cover onto the console (Figure A). 3) Remove the four 6 mm screws from underneath the console (Figure B). FIGURE A FIGURE B 4) Disconnect the 3 wire connections from the console (Figure C).

  • Page 55: Emergency Stop Switch Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.13 EMERGENCY STOP SWITCH REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the 2 screws holding the red emergency stop key to the emergency stop frame (Figure A). 4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure B).
  • Page 56 CHAPTER 9: PART REPLACEMENT GUIDE 9.13 EMERGENCY STOP SWITCH REPLACEMENT - CONTINUED 6) Disconnect the 2 wires plugged into the back of the emergency stop switch (Figure E). 7) Depress the tabs on the top and the bottom of the emergency stop switch (Figure F). FIGURE F FIGURE E 8) Once the tabs are depressed, the emergency stop can be removed from the emergency stop frame (Figure G).

  • Page 57: Console Frame Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.14 CONSOLE FRAME REPLACEMENT 1) Turn off power to the treadmill and disconnect the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the 2 screws on each side holding the console frame to the handlebar frame (Figure A). FIGURE A 4) Remove the console frame from the handlebar frame.

  • Page 58: Heart Rate Board Service

    CHAPTER 9: PART REPLACEMENT GUIDE 9.15 HEART RATE BOARD REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A).

  • Page 59: Speed And Incline Keypad Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.16 SPEED OR INCLINE KEYPAD REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 2 screws holding the emergency stop frame to the console frame (Figure A).

  • Page 60: Handlebar Frame Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.17 HANDLEBAR FRAME REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A).

  • Page 61: Heart Rate Handlebar Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.18 HEART RATE HANDLEBAR REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the 3 screws on each side holding the handlebar frame to the console mast (Figure A).

  • Page 62: Heart Rate Grips Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.19 HEART RATE GRIPS REPLACEMENT 1) Turn off power to the treadmill and unplug the power cord. 2) Remove the 2 screws holding the lower plastic heart rate grip to the upper plastic heart rate grip (Figure A). 3) Pull apart the 2 halves of the heart rate grip (Figure B).

  • Page 63: Console Mast Replacement

    CHAPTER 9: PART REPLACEMENT GUIDE 9.20 CONSOLE MAST REPLACEMENT 1) Turn off power to the treadmill and remove the power cord. 2) Remove the console as outlined in Section 9.12. 3) Remove the console frame as outlined in Section 9.14. 4) Remove the handlebar frame as outlined in Section 9.17.

  • Page 64: Testing The Treadmill

    CHAPTER 9: PART REPLACEMENT GUIDE 9.21 TESTING THE TREADMILL ONCE THE TREADMILL OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO SETUP AND TEST THE MACHINE: 1) If the treadmill was just assembled or if any electronic component has been replaced (including if the console cable is unplugged for any reason), the treadmill MUST be auto calibrated.

  • Page 65: Chapter 10: Treadmill Specifications And Assembly Guide

    CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.1 TREADMILL SPECIFICATIONS FEATURES Deck Type Ultimate Hard-Wax reversible 1" deck Belt Type Habisat - 2 ply commercial grade Running Area 60" x 20" Deck Step Height 7.5" Cushion System Ultimate Deck Cushioning System Incline Range 0-15%(700lb.thrustinclinemotor) Speed Range...

  • Page 66: Fasteners And Assembly Tools

    CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.2 FASTENERS AND ASSEMBLY TOOLS FRAME SET PART # PART NAME DIAGRAM SPECIFICATION QUANTITY COLOR Hex Head Cap Screw M8 x 1.25P x 25L Blue Flat Washer 8.2 x 19 2.0t Blue Hex Head Cap Screw M8 x 1.25P x 15L Black Button Head Screw...

  • Page 67: Assembly Instructions

    CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS ATTENTION After assembly and installation is complete, the treadmill will need to be calibrated using the auto-calibration procedure outlined in Section 3.4. DO NOT stand on the belt while the auto-calibration sequence is in progress. Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present.
  • Page 68 CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Open Black & White Assembly Bag. Assemble the HR handlebar to the left and right handlebars using item 14 - hex head cap screw. Fasten the contact HR handlebar assembly to the console masts using item 15 - button head screw and item 12 - flat washer. Pull the HR wires through the handlebar using the wire pull.
  • Page 69 CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Open Black Assembly Bag. Assemble the console frame to the Open Yellow Console Assembly Bag. Make the appropriate color handlebars using item 14 - hex head cap screw. Be sure to route coded wire connections to the faceplate then assemble to the the console cables down the console mast and connect the HR console frame using item 41 - hex head cap screw.
  • Page 70 CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.3 ASSEMBLY INSTRUCTIONS - CONTINUED Open Green Assembly Bag. Install the power cord and assemble Replace the motor cover(s) and power the treadmill on. The power item 18 power cord holder with item 22 button head screw. If your button is located next to the power cord inlet.

  • Page 71: Tv Bracket Installation

    CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 TV BRACKET INSTALLATION INSTRUCTIONS The T1x-03 is capable of accepting an add on 15" TV via a bracket. Use the instructions below to install the bracket to the treadmill. Use the TV Owner's Guide to program the TV after installation. 1.
  • Page 72 CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 TV BRACKET INSTALLATION INSTRUCTIONS - CONTINUED 9. Feed the coax cable and TV power wire (4 pins - both wires come up the console mast), and controller signal wire (8 pins - from the console) through the hole in the handlebar frame below the console (Figure G).
  • Page 73 CHAPTER 10: TREADMILL SPECIFICATIONS AND ASSEMBLY GUIDE 10.4 TV BRACKET INSTALLATION INSTRUCTIONS - CONTINUED 15. Plug in the coax cable, TV power wire, and controller signal wire to the back of the TV (Figure M). NOTE: The yellow RJ45 connector shown in Figure I is not currently used.

  • Page 74: Chapter 11: Software Upgrade Guide

    CHAPTER 11: SOFTWARE UPGRADE GUIDE 11.1 SOFTWARE UPGRADE PROCEDURE 1) Turn on the power to the treadmill, wait until the standard display picture has come up. 2) Enter Manager Mode by pressing and holding the LEVEL UP and DOWN keys simultaneously. Record the Accumulated Mileage and Accumulated Distance.
  • Page 75 NOTES...
  • Page 76 MAT R IX FITN E SS SY S TE MS C O R P. 16 10 L A N D MA R K D RIV E C O TTA GE GR O V E W I 5 352 7 U S A w w w.

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