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Related Manuals for Cobra Moto CX65
Summary of Contents for Cobra Moto CX65
- Page 2 To locate your closest Cobra dealer log on to www.cobramoto.com or call (517) 437-9100 If you need technical assistance contact your local dealer or call the Cobra Technical Support Hotline at (517) 437-9100 Cobra Moto, LLC 240 Uran Street Hillsdale, Michigan 49242...
- Page 3 This motorcycle is sold “as is” with all faults, obvious or not. There are no warranties expressed or implied, including any warranty of merchantability and warranty of fitness for any particular purpose. “WARNING” COBRA CX65 COMPETITION MODEL ONLY MANUFACTURED FOR, NOR SHOULD IT BE USED ON PUBLIC STREETS, ROADS OR HIGHWAYS.
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Page 4: Table Of Contents
Table of Contents GENERAL INFORMATION ................... 4 ................. 4 PECIFICATIONS ENERAL ..................5 PTIONAL OMPONENTS ..............5 PECIFICATIONS ORQUE ALUES ..................6 REAK ROCEDURE ..................6 TARTING ROCEDURE MAINTENANCE ......................8 ........................8 ......................8 CHEDULE ........... 9 EPLACING RANSMISSION LUTCH UBRICANT ................... - Page 5 – F & T ..............36 ARTS ORKS RIPLE LAMPS – F – L – B ........... 38 ARTS SSEMBLY RAKE – F – L – N ........... 39 ARTS SSEMBLY RAKE – F ....................40 ARTS RAME – F ..................
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Page 6: General Information
General Information Specifications - General Items CX65 Dimensions 40.9” (1040mm) Wheelbase 12” (305mm) rear, 14” (356mm) front Wheel size 29.9” (760mm) Seat height Engine Type 2-stroke, single cylinder, reed valve Cooling system Liquid-cooled Coolant Bel-Ray Moto Chill Racing Coolant Displacement 64.9 cc... -
Page 7: Optional Components
Optional Components Weight of Rider Fork Spring Shock Spring 0.24 kg/mm 38.5 N/mm (220 lb/in) (lb) Less than 70 lb KCC63724 SCC60220P (red) 0.24 kg/mm 42 N/mm (240 lb/in) 75 - 80 lb KCC63724 SCC60240P (white) 0.26 kg/mm 45 N/mm (260 lb/in) 80 - 90 lb KCC63726 SCC60260PY stock (yellow) -
Page 8: Break-In Procedure
Break-In Procedure Your Cobra CX65 is a close-tolerance high performance machine and break-in time is very important for maximum life and performance. The CX65 can be ridden hard after the first ½ hour break-in time. Cobra recommends Bel-Ray H1-R premix oil with high octane pump gas mixed at 40:1. - Page 9 • Check the throttle for smooth operation and sound closing. • Check for loose bolts and nuts, and re-torque as necessary. • Verify that the air filter is clean and properly saturated with oil. • Insure that the fuel tank contains an adequate volume of fuel / oil mixture to complete the distance required.
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Page 10: Maintenance
Your Cobra Motorcycle has a 10 digit VIN (Vehicle Identification Number). The first three digits indicate the model while the sixth and seventh indicates the model year. a. Example, CCXxx17xxx is a 2017 CX65. Schedule • Prior to each ride Check the air filter (clean and re-oil as necessary). -
Page 11: Replacing Transmission / Clutch Lubricant
• Every 2 hours of operation Replace the transmission oil. Check spoke tension • Every 10 hours of operation Replace the fork oil. Have the shock oil replaced by a Certified Cobra Mechanic. • Every 15 hours Replace piston rings ▪... -
Page 12: Chain Adjustment
2. Lean the bike against something or set on stand with oil drain hole. 3. Using a 8mm Allen wrench, remove the oil drain bolt located on the right side of the engine, on the clutch cover, near the brake lever (See Figure 1). NOTE: You may need to adjust the brake pedal (up or down) to gain access to the drain bolt. -
Page 13: Lever Adjustment
4. Put a rag between the sprocket and chain, and roll the wheel backward to pull the chain adjustor blocks tightly against the adjustor bolts (Figure 3). 5. Retighten the axle bolt to 25 ft-lb (34 Nm). 6. Retighten the adjustor jam nuts. CAUTION: Always check rear brake adjustment and free-play after adjusting the chain. -
Page 14: Brake Bleeding Procedure
2. Rotate the eccentric so that the lever is comfortably reachable in both: a. Standing riding position, and b. Sitting riding position. 3. Tighten Cap Screw (5 mm Allen wrench). CAUTION: Adequate pedal free play is required so that the brake pads do not drag on the rotor. -
Page 15: Air Filter Cleaning
• Using the syringe pull fluid through the system. Use caution not to let the fluid in the reservoir to become low and introduce air into the system. • Using the syringe push fluid back into the system until the reservoir is full. •... -
Page 16: Fork Maintenance
into the intake tract. 4. Clean the filter in a nonflammable solvent to remove the filter oil. Do not clean the air filter with gasoline or other highly volatile petroleum product. Diesel fuel, mineral spirits, or kerosene would be preferred but caution should still be taken. -
Page 17: Fork Air Bleeding
Fork Air Bleeding Tools required • 3mm hex key (Allen wrench) During normal operation, both fork legs will build up air pressure. This pressure acts as an additional spring so it must be bled on a regular basis to maintain consistent suspension operation. - Page 18 d. With the 14mm wrench on the damper rod nut, use the 37mm fork cap wrench to free the fork cap from the damper rod. e. Remove the 14mm wrench and allow the damper rod to fall into the cartridge tube. f.
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Page 19: Ignition Timing
Ignition Timing The ignition timing value for the CX65 is 0° retarded from the standard base reference (0°). This can be verified by removing the ignition cover and looking as shown in the figure below. The center mark on the cases is the standard base reference timing mark (0°), and the other two large marks are 5°... - Page 20 To disconnect these cable ties, use a screw driver as shown and push down on the short tab. The tab will be hidden from view by the cable tie strap.
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Page 21: Parts
Parts Parts – Air Box & Inlet System Air Box & Inlet REF # PART # DESCRIPTION RCC60007 AIRBOX TCC60008 MUD FLAP SCREW – PLASCREW HCSP0004 MCKGHO03 CLAMP, AIR BOOT TO AIR BOX RCC60002 AIR FILTER RCC60003 AIR FILTER CAGE RCC60004 AIR FILTER WIRE RCC60014... -
Page 22: Parts - Bars And Controls
Parts – Bars and Controls Bars and Controls REF # PART # DESCRIPTION HANDLEBARS – PROTAPER CX65 FAC60023 GRIPS – PROTAPER (SET OF TWO) TCC60035 FCMU0066 THROTTLE ASSEMBLY TUBE – THROTTLE FCMU0042 FCPW0004 CABLE COVER FCMU0021 THROTTLE COVER RAC60001 THROTTLE CABLE MASTER CYLINDER ASSEMBLY –... -
Page 23: Parts - Carburetor
Parts - Carburetor Carburetor REF. # PART # DESCRIPTION RCR60026 CARBURETOR 26MM MIKUNI RCC60017 FLOAT BOWL CHAMBER RCMU0271 NEEDLE VALVE & SEAT ASSY SEE BELOW MAIN JET RCEX0026 NEEDLE JET STOCK 5L14 SEE BELOW PILOT JET RCC60013 GASKET, FLOAT BOWL RCEX0016 SPRING IDLE ADJUST SCREW RCEX0015... -
Page 24: Parts - Clutch - Master Cylinder
Parts – Clutch – Master Cylinder Clutch – Master Cylinder REF# PART # DESCRIPTION MASTER CYLINDER – CLUTCH – MAGURA CCC60022 CLAMP W/PIN – CLUTCH MASTER CYLINDER CCC60033 COVER – CLUTCH LEVER PIVOT - MAGURA CCC60039 LEVER – MAGURA CLUTCH CCC60034 SCREW &... -
Page 25: Parts - Coolant System
Parts – Coolant System Coolant System REF # PART # DESCRIPTION FCC60060 RADIATOR W/CAP - CX65 CAP – 1.3 BAR FCMU0052 MCMUCL05 HOSE CLAMP 11-20 UNIVERSAL HOSE – OVERFLOW FCKG0214 FCDC0009 RADIATOR LOUVER-CX65 PUSH PIN – REMOVABLE HCPP0001 HCCN0000 5mm EXTRUDED "U" NUT... -
Page 26: Parts - Electrical System
PART # DESCRIPTION STATOR – POWER VALVE CX65 ICC60014 M5X16mm TORX HEAD SCREW (3 REQ’D) HCBT0516 5mm FLAT WASHER (3 REQ’D) HCWF0501 ROTOR OUTER STYLE CX65 – 2015 ICC60007 ICMU0012 WOODRUFF KEY (NOT SHOWN) HCWF0010 10mm FLAT WASHER HCNS1001 M10 NUT CDI UNIT –... -
Page 27: Parts - Engine Clutch
Parts – Engine Clutch Clutch Components REF. # PART # DESCRIPTION CLUTCH WASHER (2 REQ’D) ECDC0063 CLUTCH BUSHING – INNER / STEEL ECDC0064 EAEX0003 CLUTCH BASKET ASSEMBLY (INCLUDES ECDC0167) ECDC0066 CLUTCH PRESSURE PLATE CLUTCH DISC-FRICTION – (5 REQ’D) ECDC0068 CLUTCH DISC-STEEL – (4 REQ’D) ECDC0067 ECDC0069 CLUTCH HUB... -
Page 28: Parts - Engine - Clutch / Kick Cover
Parts – Engine – Clutch / Kick Cover Clutch / Kick Cover Components REF. # PART # DESCRIPTION COVER – CLUTCH ECC60178 GASKET – CLUTCHCOVER ZCC60016 HCBC0602 M6X20mm SOCKET HEAD CAP SCREW (12 TOTAL REQ'D) (7 REQ’D FOR CLUTCH COVER, 5 REQ'D FOR CLUTCH CAP) M6X25mm SOCKET HEAD CAP SCREW (2 REQ’D) HCBC0625 LEVER ASSEMBLY –... -
Page 29: Parts - Engine - Ignition Side
ICC60014 M5X16mm BUTTON HEAD TORX (3 REQ’D) HCBT0516 5mm WASHER FLAT (3 REQ’D) HCWF0501 ECDC0024 SEAL, CRANKSHAFT ENGINE CASE SET W/B&S CX65 – 2015 AND NEWER EKC62015 HCBH0602 M6X25mm HEX HEAD BOLT SHIFTER LEVER – ALUMINUM ECR60015 ECDC0026 SEAL, SHIFTER... -
Page 30: Parts - Engine - Kick Mechanism & Water Pump
ECC60201 ECDC0042 SPRING, KICKSTART RAMP ECDC0043 WASHER, KICKSTART BACKUP ECDC0036 SNAP RING, EXTERNAL 16mm - SPRING RET. SPRING – KICK RETURN CX65 ECC60067 SPACER – KICK SPRING CENTERING - 2015 ECC60202 ECDC0032 GEAR, KICK START IDLE ECDC0037 SNAP RING, EXTERNAL 15mm HOLDER –... -
Page 31: Parts - Engine - Shift Mechanism
Parts – Engine – Shift Mechanism Shifting Components REF # PART # DESCRIPTION SHAFT – SHIFTER W/ PIVOT PLATE EAC60017 SPRING – SHIFTER PLATES ECDC0055 PLATE – SHIFT SLIDING EAC60018 SPRING – SHIFTER SHAFT CENTERING ECC60202 BUSHING – SPRING CENTERING ECC60146 HCBC0806 M8X30mm SOCKET HEAD CAP SCREW (BLACK OXIDE) -
Page 32: Parts - Engine - Top End
Parts – Engine – Top End... - Page 33 Engine – Top End REF # PART # DESCRIPTION ECC60357 CYLINDER KIT PV CX65 (INCLUDES PISTON KIT & CYLINDER) ZCC60302 BASE GASKET 0.2mm THICK ZCC60303 BASE GASKET 0.3mm THICK ZCC60304 BASE GASKET 0.4mm THICK ZCC60305 BASE GASKET 0.5mm THICK ZCC60306 BASE GASKET 0.6mm THICK...
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Page 34: Parts - Engine - Transmission
Parts – Engine – Transmission... - Page 35 EKEX0001 ROD KIT ACCESSORY CASE SET – ENGINE W/B&S CX65 EKC62015 ECC60028 BUSHING - ENGINE / SWINGARM PIVOT CX65 ECWX0025 HOLLOW DOWEL - 8.4 x 14 x 7 M6X30mm SOCKET HEAD CAP SCREW (11 REQ’D) Case Screws - Short HCBC0603 M6X35mm SHCS (2 REQ’D) - thru the 2 hollow dowels...
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Page 36: Parts - Engine - Power Valve
Parts – Engine – Power Valve Engine – Power Valve REF # PART # DESCRIPTION VALVE ASSY – PV - WITH LINK AND PLUNGER EAC60019 O'RING – PV COVER ZCC60017 SPRING – PV RETURN ECC60217 COVER – PV ECC60089 EAC60021 SOLENOID ASSY - PV CLAMP –... -
Page 37: Parts - Exhaust System
Parts – Exhaust System Exhaust System REF # PART # DESCRIPTION EXPANSION CHAMBER – HGS XCC62017 XCMU0033 ISOLATION MOUNT 6mm CLIP NUT- PLASTIC/PIPE MNT (1 REQ’D FOR PIPE & 2 HCHA0003 REQ’D FOR SILENCER) M6X16mm FLANGE HEAD BOLT (2 REQ’D) HCBF0616 O-RING –... -
Page 38: Parts - Forks & Triple Clamps
Parts – Forks & Triple Clamps... - Page 39 Forks & Triple Clamps REF # PART # DESCRIPTION KAC62013 FORK COMPLETE, BRAKE & NON-BRAKE SIDE FORK GUARDS – PAIR (3 BOLT STYLE) KCC60014 SPACER – FORK GUARD MOUNTING (6 REQ'D) TCC60019 HCBC0601 M6X16mm SOCKET HEAD CAP SCREW (6 REQ'D) GUARD HCBC0612 M6X12mm SOCKET HEAD CAP SCREW (2 REQ'D) CLAMP –...
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Page 40: Parts - Fork - Leg Assembly - Brake Side
FORK OUTER TUBE KCC60043 FORK OUTER WEAR RING CLIP KCC60041 FORK GUIDE RING BOTTOM KCC60047 FORK SEAL SPACER KCC60039 FORK SEAL & SWIPER KIT - 37mm - CX65 KCC60066 FORK SEAL RETAINER RING CLIP KCC60067 FORK BUMPER KCC60064 FORK SPRING GUIDE KCC63726 FORK SPRING .26 KG/MM (SINGLE) -
Page 41: Parts - Fork - Leg Assembly - Non-Brake Side
FORK OUTER TUBE KCC60043 FORK OUTER WEAR RING CLIP KCC60041 FORK GUIDE RING BOTTOM KCC60047 FORK SEAL SPACER FORK SEAL & SWIPER KIT – 37mm - CX65 KKC60003 KCC60066 FORK SEAL RETAINER RING CLIP KCC60067 FORK BUMPER KCC60064 FORK SPRING GUIDE KCC63726 FORK SPRING .26 KG/MM (SINGLE) -
Page 42: Parts - Frame
8X25MM FLAT HEAD CAP SCREW – (2 REQ’D) – BOTTOM MOUNT HCFH0825 FCC60020 CHAIN ROLLER WITH BEARINGS & SEALS BCDC0153 WASHER TCMU0139 FOOTPEG SET ULTRA WIDE CX65 WITH SPRINGS FOOTPEG SPRING ULTRA WIDE 07 (2 REQ’D) TCC60012 FCMU0031 CLEVIS PIN - FOOTPEG HCWF0801 8mm FLAT WASHER... -
Page 43: Parts - Front Wheel
Front Wheel REF# PART # DESCRIPTION WHEEL 14” FRONT WITH BEARINGS & SEALS WAC6F018 (NO TIRE, OR TUBE), BLACK HUB FOR CX65 – FRONT WCC60122 14” RIM, BLACK WCMU1418BLK SPOKE W ALUMINUM NIPPLE-FRONT WHEEL-65 (28 REQ’D) WKC6F018 TUBE – 60/100-14 FRONT... -
Page 44: Parts - Front Brakes - Master Cylinder
Parts – Front Brakes – Master Cylinder Front Brakes REF# PART # DESCRIPTION ASSY – FRONT BRAKE SYSTEM COMPLETE - FRONT CX65 BAC60008 BAC60010 ASSEMBLY - BRAKE MASTER CYLINDER (M/C) W LEVER ASSY BKC60008 CAP & BLADDER KIT ZL150 (CAP, BLADDER & (2) M3-0.5 X 6mm LONG PHILLIPS SCREW) CLAMP –... -
Page 45: Parts - Front Brakes - Caliper
Parts – Front Brakes – Caliper Front Brakes REF# PART # DESCRIPTION ASSY COMPLETE – FRONT CX65 (M/C-LINE-CALIPER) ZL150 BAC60008 CALIPER ASSY – CX65 ZL150 BAC60009 BKC60003 CALIPER FASTENER KIT ZL150 PAD PIN - ZL150 CLIP - PIN ZL150 2 - M6X32mm LONG ZL150 SEAL KIT –... -
Page 46: Parts - Bodywork
Parts – Bodywork... - Page 47 M6X20mm FLAT HEAD – FRONT SEAT MOUNT HCFH0620 TCMU0151 PETCOCK CAP – FUEL TANK TCHA0002 HOSE – FUEL CAP TCHA0003 SEAT – CX65 TAC60002 TCC60028 SEAT COVER REPLACEMENT M6X25mm SOCKET HEAD CAP SCREW – SEAT HOLDING HCBC0625 SPECIAL WASHER – SEAT HOLDING TCC60018 SIDE NUMBER PLATE –...
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Page 48: Parts - Rear Brake
M6X16mm SCOCKET HEAD CAP SCREW (4 REQUIRED) SPRING – REAR BRAKE PEDAL BCMUSP02 HCBC0602 M6X20mm SCOCKET HEAD CAP SCREW ACCESSORY BKC60013 PAD SET CX65 SEMI-METALLIC W BOLT AND CLIP ACCESSORY BKMU0003 BLEED KIT (MULTIPLE SYRINGES, FITTINGS & HOSE) ACCESSORY BCMU0038 SPRING - BRAKE PAD RETURN PISTON &... -
Page 49: Parts - Rear Wheel
14mm FLAT WASHER HCNL1402 M14 LOCKNUT SPROCKET – xx denotes number of teeth (37-53) PCC618xx PCMU0116 CHAIN 420H 116 LINK CX65 14/48 7mm SPROCKET BOLT (5 REQ’D) HCSP0701 7mm FLAT WASHER (5 REQ’D) HCWF0701 7mm LOCK NUT (5 REQ’D) HCNL0701... -
Page 50: Parts - Shock External
Parts – Shock External Shock REF # PART # DESCRIPTION SHOCK ABSORBER – CX65 SAC62016 SHOCK – BEARING SPHERICAL SHOCK MOUNT–CARD (2 REQ’D) SCMU0043 O-RING – SHOCK - BUSHING – CARD (4 REQ’D) SCMU0039 SHOCK – MOUNT BUSHING – CARD (4 REQ’D) SCMU0042 SHOCK –... -
Page 51: Parts - Shock - Internal
Parts – Shock – Internal Shock REF # PART # DESCRIPTION COMPRESSION ADJUSTER ASSEMBLY – COMPLETE SAMU0001 O-RING – COMPRESSION ADJUSTER – OUTSIDE ZCMUB020 O-RING – COMPRESSION ADJUSTER – PISTON SEAL KCMU0021 O-RING – COMPRESSION ADJUSTER – INSIDE ZCMUOR37 O-RING – IFP SCMU0051 SCMU0052 IFP SEAL BAND... -
Page 52: Parts - Swingarm Assembly
M5 X 16mm FLAT HEAD SCREW (2 REQ’D FOR CHAIN SLIDER) HCFH0516 M5X12mm SHCS – CHAIN SLIDER MOUNT HCBC0501 PCC60004 CHAIN GUIDE (BOTTOM) CX65 M6X40mm FLANGE HEAD BOLT (2 REQ’D) HCBF0640 M6 LOCK NUT (2 REQ’D) HCNL0601 M7 NUT (2 REQ’D) HCNS0701 M7X35mm HEX HEAD FULL THREAD (2 REQ’D) -
Page 53: Service
Service Trained technicians with precision gauging and proper assembly fixtures carefully assemble all Cobra engines to specific tolerances. If you feel you have the skills, and the appropriate tools, to perform the following service tasks please follow the instructions closely. The part numbers are listed throughout to help you when ordering parts from your local Cobra dealer. -
Page 54: Base Gasket Selection
3. Hold the throttle to wide open, and kick repeatedly (approximately 20 times) or until the gauge reading does not increase in value with each kick. Base Gasket Selection Tools required • 17mm wrench • 1mm flexible solder material • measurement calipers When rebuilding the ‘top end’... -
Page 55: Power Valve
• Assemble the top end of the engine with either; 1) the crankcase stamp recommended base gasket or, 2) if assembling with a new set of cases assemble with a 0.4mm (0.015”) base gasket, and torque the head nuts to the proper torque specifications leaving off the spark plug and ignition cover (piston rings can be left off to ease assembly). -
Page 56: Exhaust
Disassemble to remove cylinder ACCESS SCREW Disassembly 3. Disconnect the electrical connector. 4. Disconnect the vent hose. 5. Remove front fender (optional) 6. Remove solenoid clamp and retaining spring 7. Loosen hose clamp on solenoids rubber boot 8. Remove solenoid assembly through frame 9. -
Page 57: Fuel & Air System
Fuel & Air System Carburetor: Tools recommended for carburetor service: • Small flat head screwdriver • WD-40 • 6mm socket Your Cobra is equipped with an adjustable carburetor. Some fine-tuning may be needed according to weather condition and altitude. Proper jetting is very important for engine performance and engine life. -
Page 58: Rear Shock
The rear shock is fully serviceable but it is recommended that only trained professionals should service your shock. Contact Cobra or another qualified specialist for questions and service of your CX65 shock. Brakes Proper Brake adjustment must have a slight amount of freeplay from the pedal/lever to the master cylinder piston. -
Page 59: Rear Brakes
master cylinder pumps fluid to the caliper that is unable to return to the master cylinder as the lever is released. Rear Brakes Rear brake bleeding is a 5-step process. 1. Remove the reservoir cap on the master cylinder and top of with DOT 4 or 5.1 fluid. -
Page 60: Front Wheel
1. Remove the caliper from the mount. 2. Remove the brake pads from the caliper (remove the clip before removing the bolt). 3. Pump the front brake lever to make the pistons move toward the center of the caliper. a. Likely if the bike has much time, the pistons just move back and forth and do not pump out as they should. -
Page 61: Tuning
Tuning Gearing Front Sprocket Rear Sprocket Gear Ratio 3.00 3.00 3.07 3.07 3.08 3.08 3.13 3.14 3.15 3.17 3.20 3.21 3.23 3.25 3.27 3.29 3.31 3.33 3.33 3.36 3.38 3.40 3.42 3.43 3.46 3.47 3.50 3.50 3.53 3.54 3.57 3.58 3.60 3.62 3.64... -
Page 62: Suspension
Front Fork Operation The front suspension on the CX65 works under the principals of hydraulic damping, and it features full adjustability to help tune the fork to meet each rider’s needs. -
Page 63: Fork Damping Adjustments
handles both standard compression and rebound damping duties. Rebound damping is adjustable on the fork cap, and compression damping is adjusted at the bottom of the fork. The other leg (the Smart Leg) has no rebound damping, and it contains both a speed sensitive compression damping mechanism as well as a position sensitive one. -
Page 64: Rear Shock Adjustments
Rear Shock Adjustments Always start with standard settings and make damping changes in no more than two click increments and only make one change at a time. Symptom Action Rear end feels stiff on small bumps Softer Low Speed Compression Damping Rear end ‘sways’... -
Page 65: Carburetor
Carburetor Although your Cobra is sent from the factory with the carburetor jetted for optimal performance, you may find it necessary to adjustment your particular jetting due to current weather conditions, altitude, fuel variations, and/or engine modifications. CAUTION: Proper jetting is very important for engine performance and engine life. Symptoms of improper jetting are listed below. - Page 66 o The oil and fuel have been mixed in the proper ratio o The carburetor is clean (no plugged jets) o The air filter is properly clean and oiled o The float height is within proper specification (proper measuring technique is described later in this section) NOTE: Perform all jetting changes on a motorcycle that has been warmed up to...
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Page 67: Troubleshooting
Troubleshooting 1) Engine operates erratically a) Carburetor top is installed backwards b) The carburetor slide indexing pin is missing c) A carburetor vent elbow is plugged or has fallen out d) Faulty stator e) An air leak i) Base gasket ii) Intake / reed gaskets iii) Crank seals iv) Crank case gasket... - Page 68 b) Carburetor is dirty c) Ignition i) Spark plug fouled ii) Spark plug cap off iii) Engine Shut-off ‘kill’ switch is shorted iv) Bad electrical ground v) Stator winding damaged d) Exhaust is plugged with object of flooded fuel e) Engine is flooded f) Cracked, broken, or jammed reed pedal g) Excessive piston or cylinder wear h) Clutch bolt or shoe dragging on basket (drum).
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Page 69: Index
Index Air Filter Maintenance ....13 Clutch Lubricant Airbox and Inlet Replacing ........9 Parts .......... 19 Clutch Master Cylinder Bars and Controls Parts .......... 22 Parts .......... 20 Compression test ......51 Base Gasket Selection ....52 Coolant System Bodywork Parts .......... - Page 70 Gearing Chart ....... 59 Parts External ......48 Ignition Case Side Parts Internal ......49 Parts .......... 27 Service ........56 Ignition Timing Spark Plug Setting ........17 Recommended ......4 Jetting Specifications ........4 How To ........55 Starting ..........6 Stock ...........
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