Polaris Sportsman 9922581 Owner's Manual page 68

Periodic Maintenance Chart
Item
Throttle Cable/
E
ETC Switch
E Throttle Body
Intake Duct
Drive belt
Cooling system
Radiator
Cooling hoses
Engine oil change
Demand drive fluid 100 H
Rear gearcase oil
Transmission oil
Fuel system
Engine mounts
Exhaust muffler/
pipe
Spark plug
E
Wiring
Clutches (drive
and driven)
Front wheel
bearings
Brake fluid
ADC fluid
Spark arrestor
Valve clearance
E
Toe adjustment
Headlight aim
Maintenance Interval
(whichever comes first)
Hours Calendar
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
50 H 6 M
100 H 6 M
12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
100 H 12 M
200 H 24 M
200 H 24 M
300 H 36 M
1000 H -
-
-
MAINTENANCE
Miles
(Km)
500 (800) Inspect; adjust; lubricate;
replace if necessary
500 (800) Inspect duct for proper seal-
ing/air leaks
500 (800) Inspect; replace as needed
1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
1000 (1600) Inspect; clean external
surfaces
1000 (1600) Inspect for leaks
1000 (1600) Change the oil and filter
1000 (1600) Change fluid
1000 (1600) Change fluid
1000 (1600) Change fluid
1000 (1600) Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
1000 (1600) Inspect
1000 (1600) Inspect
1000 (1600) Inspect; replace as needed
1000 (1600) Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
1000 (1600) Inspect; clean; replace worn
parts
1000 (1600) Inspect; replace as needed
2000 (3200) Change every two years
2000 (3200) Change every two years;
every 25 hours if extreme use
conditions (see page 74)
3000 (4800) Clean out
10000 Inspect; adjust
(16000)
Inspect periodically; adjust
when parts are replaced
Adjust as needed
Remarks
65