Headlight Housing Replacement - Polaris Sportsman 9920629 Owner's Manual

MAINTENANCE
Lights

Headlight Housing Replacement

1. Remove the two screws on the lower front corners of the headlight
pod.
2. Lift the pod slightly while depressing the tabs at the rear of the pod.
3. Lift the pod cover and disconnect the speedometer harnesses from
the speedometer.
4. Unplug the headlamp from the wiring harness.
5. Use a small screwdriver to remove the o-rings from the headlight
mounting tabs.
6. Pull the headlight housing up to release it from the locking tabs.
7. Lift the adjusting knob up to remove it from the locking tabs.
8. Carefully pull the assembly up
and out of the pod.
9. Reverse the steps to install the
new housing and reassemble
the pod.
NOTE:
The distance from the head-
lamp parting line to the end of
the adjustment knob stop is 5
1/8" (13 cm).
10. Adjust the headlight aim by
turning the adjusting knob.
98
5 1/8"
(13 cm)