Novatech CHEM-TECH XPV Installation, Operation & Maintenance Manual

Peristaltic pump

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XPV Peristaltic Pump Installation, Operation
and Maintenance Manual
sales@novatech-usa.com
www.novatech-usa.com
Tel: (866) 433-6682
Fax: (866) 433-6684
Tel: (281) 359-8538
Fax: (281) 359-0084
REV. E
PN J63091
Tested and Certified by WQA
against NSF/ANSI 61-Section 8.
and CSA B483.1
- 1 -

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  • Page 1 XPV Peristaltic Pump Installation, Operation and Maintenance Manual Tested and Certified by WQA against NSF/ANSI 61-Section 8. and CSA B483.1 sales@novatech-usa.com www.novatech-usa.com Tel: (866) 433-6682 Fax: (866) 433-6684 Tel: (281) 359-8538 Fax: (281) 359-0084 REV. E PN J63091 - 1 -...
  • Page 2: Table Of Contents

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com TABLE OF CONTENTS Introduction ....................3 Safety Instructions ..................4 Technical Specifications ................6 Installation...................... 7 Operation ....................... 8 5.1. General ....................10 Maintenance ....................11 6.1. Tubing Removal ................... 11 6.2.
  • Page 3: Introduction

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com 1. Introduction Thank you for your purchase of the Chem-Tech Series XP peristaltic pump from Pulsafeeder. We appreciate your decision to purchase a Pulsafeeder product. Please take this time to become familiar with your pump and the number of accessories that shipped with your product.
  • Page 4: Safety Instructions

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com 2. Safety Instructions READ AND UNDERSTAND ALL INSTRUCTIONS PRIOR TO USE. Failure to follow or understand instructions can/may lead to serious injury or death. LISEZ ET COMPRENEZ TOUTES LES INSTRUCTIONS AVANT L'UTILISATION.
  • Page 5 (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com  WARNING: Only finger tighten plastic connections (Do not use a wrench).  AVERTISSEMENT: Seulement le doigt se serre les connexions de plastique (n'utilisez pas de tourne-à-gauche).  WARNING: Consult licensed plumber and electrician before installation to be sure to conform to local codes.
  • Page 6: Technical Specifications

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com 3. Technical Specifications Refer to the data plate located on the back of the peristaltic pump. Note that the data plate will be located behind the back splash cover if installed. Please make note of the Electrical Rating, Feed Rate and Maximum Pressure of the pump.
  • Page 7: Installation

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com 4. Installation Vertical Mount NOTE: For pumps operating in swimming pool installations the pump is to be supplied by an isolating transformer or through a residual current device (RCD). 1) The pump can be installed either vertically or horizontally (See Figure 2).
  • Page 8: Operation

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com Figure 4: Injector valve 5) Referring to Figure 5 slide ceramic strainer weight on suction tubing first then remove the coupling nut from the strainer and slide onto tubing next. Push the end of the tubing onto the strainer and hand tighten the coupling nut.
  • Page 9 (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com Up Arrow Stop Fault Down Arrow Prime Stop Escape Enter Indicator Lights: Run: Illuminated when the pump is running or idle Stop: Illuminated when the pump is stopped by the external stop signal...
  • Page 10: General

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com Software Ver: Indicates software version Troubleshoot: Shows various system inputs to aid startup issues W-Meter Input: W-Meter: Selects the type of water meter being used (dry contact or Hall Effect) Volume/Kfact: Sets the water meter volume per pulse or K-factor...
  • Page 11: Maintenance

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com AVERTISSEMENT: N'ESSAYEZ PAS DE NOURRIR DES PRODUITS CHIMIQUES SANS PREMIÈRE CONSULTATION DE VOTRE COMMERÇANT DE MANGEUR CHIMIQUE OU FOURNISSEUR CHIMIQUE. Pour éviter de manquer du produit chimique, suivez un programme régulier de contrôler des réserves chimiques.
  • Page 12: Tubing Assembly Installation And Lubrication

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com Figure 7a: Pump Head Assembly with Front Cover Attached Figure 7b: Pump Head Assembly with Front Cover Removed 4) Remove the two thumb screws holding on the pump head cover and remove - See figure 7b above.
  • Page 13 (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com 1) Reinstall the rotor assembly by aligning the cross in the rotor to the drive shaft cross and fully insert into pump head. 2) Use the Prime button and align the rotor assembly as shown in Figure 9a.
  • Page 14: Pools And Spas

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com Figure 9c: Finishing the New Tube Installation 6) Using the Prime button, run the pump for several revolutions and then fully tighten the thumb screws hand tight. 7) Return the pump to service by following the procedures in the installation section.
  • Page 15: Returns

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com For warranty and service matters within the European Union, contact the seller or: PULSAFEEDER, INC. STEIGAR 24 NL 1351 AB ALMERE NETHERLANDS 7.2. Returns The Customer Service Department will issue a Return Authorization (RA) number for all returns.
  • Page 17: Pump Head And Tube Assemblies

    II. Pump Head and Tube Assemblies NC400003-PRC NC400004-PRC REV. E PN J63091 - 17 -...
  • Page 18: Notes

    Date Maintenance Performed III. Notes: IV. Installation (Use gridlines to map out pump installation) REV. E PN J63091 - 18 -...
  • Page 19: Parts

    (866) 433-6682 • (281) 359-8538 • sales@novatech-usa.com • www.novatech-usa.com 8. Parts Chem-Tech XP Series Spare Parts U8800712 ¼” OD Tubing Injection valve assembly U8800705 3/8” OD Tubing injection valve assembly Strainer assembly J60609 (1/4” Tubing) J63049 Optional J60664 (3/8” Tubing Weather shield.

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