NX100 Pre-installation Manual Table of contents Contents Release control record About this manual About Safety Electrical Hazards Lightning Hazards RF Hazards Toxic Hazards Other Hazards Safety Precautions xvii xvii Personal Safety xviii Site Safety Equipment Safety Declaration of conformity xxiii...
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NX100 Pre-installation Manual Table of contents Physical requirements Dimensions Clearances Weight Cooling requirements Air flow in the transmitter Cooling Heating Electrical requirements Electrical power Station reference ground RF output requirements RF output connector Antenna feed cable Antenna system Planning audio inputs...
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Remote outputs Analog outputs 8-12 Web based control 8-13 Parts and tools Contacting Nautel Parts supplied by Nautel Parts not supplied by Nautel Parts ordering Module replacement program Tools for installation Pre-installation assistance 10-1 Pre-installation consulting 10-1 Installation and commissioning service...
DRM Simulcast paragraph to “Other Considerations” sub-section. Section 8: Planning Control/Monitor Connections: added more detail to Web Based Control section, including SNMP, Nautel Phone Home, etc. 2017-03-31 Section 3: Updates to cabinet required Clearances Section 4: Updates to Cooling Requirements, Table 4.1 and 4.2.
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NX100 Pre-installation Manual Page x Issue 3.2 2017-03-31...
NX100 Pre-installation Manual About this manual This manual provides information about preparing for the delivery and installation of an NX100 transmitter. This manual is intended for use by field technicians, site managers, and installation planners. Using this manual Read the task list provided in Section 2, “Pre-installation tasks”...
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The Nautel website provides useful resources to keep you up to date on your NX100. Nautel User Group (NUG) The website includes a special section that customers can log into in order to access the Nautel customer newsletter, product manuals, frequently asked questions (FAQ), information sheets, quick guides and information about field upgrades.
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NUG SIGN-IN Documentation: online and printed The website’s NUG section provides online access to all the documentation for your NX100. Documentation is provided in Acrobat (PDF) format. You can use the documentation online or print the sections that you need.
NX100 Pre-installation Manual When using printed documents: • To find keywords, go to the Index section at the end of the manual. • To find a specific term, go to the List of Terms section near the end of the manual.
NX100 Pre-installation Manual About Safety All Nautel transmitters are designed to meet the requirements of EN60215, Safety Requirements for Radio Transmitters. The philosophy of EN60215 is that the removal of any cover or panel that can only be opened using a tool is a maintenance activity, and that any person performing a maintenance activity is expected to be trained for that activity.
NX100 Pre-installation Manual Use a proper lockout procedure to ensure that another worker cannot accidentally reapply power while you are performing maintenance on any part of the transmitter or site. Lightning Hazards Before opening the transmitter and touching internal parts, remove and solidly ground the antenna connection.
Personnel must be familiar with the transmitter, so that they can avoid physical danger, and be aware of hazards to themselves and the equipment. Nautel offers a number of training courses covering the basic fundamentals of RF systems and transmitters, and the operation and maintenance of the transmitter. For more information about available courses and schedules, go to the Nautel website at http://www.nautel.com/Training.aspx,...
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Operation of safety interlocks (if installed) First Aid Nautel does not offer first aid training, since the hazards associated with high voltage and RF energy are not specific to the transmitter. However, the customer should provide first aid training to all personnel who have access to the transmitter site.
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NX100 Pre-installation Manual Marking Hazards Place warning signs close to any hazardous areas or systems (e.g., the feedline or the antenna system). Make the signs large enough that they cannot be missed. Provide signage in all languages used in the region.
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(and to protect the rest of your site equipment and your personnel). For detailed information about lightning protection, see the Nautel Site Preparation Manual, available from your Nautel sales agent, or online from the Nautel website.
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NX100 Pre-installation Manual Physical Protection Consider physical hazards to equipment at your site, including the transmitter. Ensure that equipment is protected from weather (e.g., rain or flooding), even during extreme weather events. Place equipment so that it is not in the path of swinging doors or high-traffic areas. Do not allow wheeled items like office chairs or tables with wheels in the transmitter room, as these may damage equipment if accidentally pushed or knocked over.
NX100 Pre-installation Manual Declaration of conformity Hereby, Nautel Ltd. declares that this MF Broadcast Transmitter NX100 is in compliance with the essential requirements and other relevant provisions of Directive 1999/5/EC. The subject equipment is intended for use in the following Member States (identified by ISO 3166 2-letter code): The use of this equipment requires a license in the above listed Member States.
I/Q over AES. Antenna tolerance The NX100 will operate at rated power with a VSWR of up to 1.5:1. A higher VSWR results in a protective reduction of output power. The greater the VSWR, the greater the reduction in RF power.
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Cooling fans • Low voltage power supplies Ac power The NX100 variable power transformer can be set to use a range of input voltages and power frequencies, as described in Section 5, “Electrical requirements” on page 5-1 of this manual.
USB sound card The NX100 supports using audio files stored on a USB flash drive as a backup audio source. The USB sound card is necessary for connecting the audio output of the single-board computer (SBC) to the exciter’s audio input.
5-1. Be aware of lightning protection issues when installing ac power. Lightning protection is essential to protect both personnel and equipment at your site. Refer to Nautel’s Recommenda- tions for Transmitter Site Preparation Manual. 5. Install lightning protection on the antenna tower. Refer to Nautel’s Recommendations for Transmitter Site Preparation Manual..
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12. If you are going to use an external frequency reference, ensure that the reference source meets required specifications. 13. Prepare to integrate the NX100 transmitter into your station control circuitry, if required. 14. Train your station technicians and operators on the use and maintenance of the NX100 transmitter. Page 2-2...
Selecting a location for the transmitter To ensure that the desired location for the NX100 transmitter is suitable, perform the following tasks: 1. Ensure that the floor area where the transmitter will be located is able to support the weight of the transmitter system.
NX100 Pre-installation Manual Physical requirements Section 3: Physical requirements This section provides physical specifications for the NX100 transmitter and its components, and lists physical site requirements. This section includes the following topics: • Dimensions • Clearances - see page 3-2 •...
NX100 Pre-installation Manual Physical requirements Clearances For the main transmitter cabinet, allow the following clearances: • Front and Rear: 1.2 m (4.0 feet) required minimum to allow for the front and rear door swing. • Left Side (as viewed from front): 0.9 m (3.0 feet) required minimum for possible combiner maintenance (the combiner pipe is 3 feet long and may need to be removed from this side).
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NX100 Pre-installation Manual Physical requirements Figure 3.2: NX100 top view Intake Duct (see dimensions below) Ac Power Cable Entry Exhaust Duct (see dimensions below) RF Output Control/Monitor Cable Entry FRONT Dimensions in inches (mm) INTAKE AND EXHAUST DUCT DIMENSIONS Issue 3.2 2017-03-31...
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NX100 Pre-installation Manual Physical requirements Figure 3.3: NX100 top view (with door swing) Exhaust Front Dimensions in inches (mm) Page 3-4 Issue 3.2 2017-03-31...
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NX100 Pre-installation Manual Physical requirements Figure 3.5: NX100 side and rear view s Rear Side Station Reference Dimensions in inches (mm) Ground Stud Page 3-6 Issue 3.2 2017-03-31...
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Figure 3.6: NX100 External Power Transformer Cabinet Dimensions in inches (mm) Note: Dimensions are based on the standard 380 V transformer primary voltage. Size may vary based on the primary voltage; contact Nautel for custom primary voltage options. Issue 3.2 2017-03-31 Page 3-7...
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Nautel Part # 207-7524-01 shown 400 A, 600 V switch Note: Dimensions are based on the standard 380 V transformer primary voltage. Size may vary based on the primary voltage; contact Nautel for custom primary voltage options. Page 3-8 Issue 3.2 2017-03-31...
Ac power disconnect switch Note: Power transformer cabinet and ac power disconnect switch weights are based on the standard 380 V transformer primary voltage. Weight may vary based on the primary voltage; contact Nautel for custom primary voltage options. Issue 3.2 2017-03-31...
Heating - see page 4-8 Air flow in the transmitter There are two configurations for drawing cooling air through the NX100 - open air cooling and closed air cooling. The NX100 has redundant cooling fans to aid each configuration in ensuring effective cooling.
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In this configuration, cooling air must be ducted to the intake grill and the exhaust air must be ducted away from the transmitter. Closed air cooling requires an optional panel (Nautel Part # 207-8211) to cover the filter cut-out in the rear door. This panel is available from Nautel.
Note: Ensure hot air from the transmitter is not drawn back into the transmitter’s cool air intake. Cooling plant requirements In an NX100 system, heat is generated by both the transmitter and the transformer, and each may be cooled separately. The transmitter’s efficiency is typically 92% and the transformer’s efficiency is 98%.
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112.5 8,533 Note: Although normal program audio is generally equivalent to 50-75% continuous tone modulation, Nautel recommends you design the cooling system for 100% continuous tone modulation, to allow sufficient overhead and for testing purposes. Page 4-4 Issue 3.2 2017-03-31...
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[typically 35˚C (95˚F)]. If so, note that the maximum temperature rise from the transmitter’s intake to exhaust is 20˚C. Nautel recommends you leave a gap between the top of the transmitter and the bottom of the exhaust hood, as shown in Figure 4.3.
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Cooling requirements Cooling system configuration Especially in warmer climates, Nautel recommends an air conditioned cooling system with ducted exhaust and free-air return. A split system air conditioner can be cost effective, provided the distance between the evaporator and condensor can be kept to a minimum. This configuration also minimizes dust and sand buildup within the equipment.
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NX100 Pre-installation Manual Cooling requirements Figure 4.5: Split System Air Conditioner Examples Issue 3.2 2017-03-31 Page 4-7...
NX100 Pre-installation Manual Cooling requirements Transformer cooling configuration The transmitter’s mains transformer is contained in an external cabinet and must also be cooled. If the transformer cabinet is located in the same room as the transmitter, you can include the transformer’s heat losses with the room heat load.
167 kW (171 kVA). When operating at 100 kW with no modulation, power consumption is 111 kW. Power consumption for a specific station will depend on the programming format and the level of audio processing. Nautel recommends the ac power source have a 25% over- capacity to ensure adequate regulation.
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NX100 Pre-installation Manual Electrical requirements Table 5.1: Approximate Line Currents for 600 V Transformer (580 V ac - 620 V ac) Ac input voltage (V) Line current (A) 191.6 198.0 204.8 Table 5.2: Approximate Line Currents for 480 V Transformer (440 V ac - 520 V ac)
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In addition, pass all the conductors and ground, as a group, through a ferrite toroid. Install a ferrite toroid (Nautel Part # LX63, located in the ancillary kit) on the ac feed between the transmitter and the bi-directional surge protector.)
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It is highly recommended that you purchase suitable wiring, hardware and cable trays from Nautel. If you decide to purchase these items from an alternate vendor, it is imperative that you read and understand the information presented in this section, as it provides specific part information as well as insight into some of Nautel’s design philosophy behind the interconnect...
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Wire lengths are dependent on the distance between the transformer cabinet and main transmitter cabinet. All wiring can be purchased as part of Nautel’s Cable Tray Parts Kit (Nautel Part # 207-8385- 08). In some cases, a custom cable tray is designed to meet a site’s specific requirements. If so, refer to the associated NX system documentation for details on the cable tray assembly.
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• 500/600 MCM connector is compatible with 535 MCM multi-strand cable Cytolok connectors are provided by Nautel in an ancillary kit. Refer to the NX100 Installation Manual for details on terminating wires in the Cytoloks. Page 5-6...
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All cable tray parts can be purchased as part of Nautel’s Cable Tray Parts Kit (Nautel Part # 207-8385-08). Refer to Figure 5.3 of this manual and to the NX100 Installation Manual for details on installing the cable tray.
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Washer, Split, M12, SS HMW16 NOTES: • All parts prefixed by Nautel Part # HCT are from vendor Canadian Electrical Raceways. • All parts prefixed by Nautel Part # WT are from vendor Anixter Inc. • ** - denotes wire length is customer specific.
Ac power enters the transmitter cabinet through the right side of the top panel (see Figure 3.2 on page 3-4). Ensure that the transmitter site’s grounding rods are adequate. For more information about electrical grounding protection, see Nautel’s Recommendations for Transmitter Site Preparation Manual. Issue 3.2 2017-03-31 Page 5-9...
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* - Install Cable Cleat Kit every 1 m along horizontal rungs ** - Denotes item is cut to length on site 10 * Power Transformer Transmitter Figure 5-3: NX100 Standard Cable Tray System Issue 3.2 2017-03-31 Page 5-11...
• Antenna feed cable • Antenna system - see page 6-4 For detailed information about protecting the antenna system from lightning strikes, see the Nautel Site Protection Manual. RF output connector “RF Output” on page 1-3 for the connector configuration options for the transmitter.
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NX100 Pre-installation Manual RF output requirements Surface flashovers along an insulator occur when there is an electrical Insulator flashover. breakdown in the gas (normally air) at its surface. The mechanism that triggers a flashover depends on the insulation surface conditions. Gas breakdown flashover occurs when one or more of the following conditions are met: •...
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NX100 Pre-installation Manual RF output requirements Small radius conductors Be careful when using small radius conductors to carry high RF voltages and currents. If the radius is too small it may cause a local corona, which can lead to a breakdown.
For assistance relating to IBOC or DRM transmitter requirements, contact Nautel Customer Support. Note: Hermitian symmetry may not be required for DRM if the VSWR across the bandwidth of the transmitted signal is very low. Contact Nautel for recommendations. Page 6-4 Issue 3.2 2017-03-31...
For monaural applications, the audio may be processed to provide up to 135% positive peak program modulation, with a 100 kW RF carrier at the nominal ac voltage. Refer to the Operating section of the NX100 Operations and Maintenance Manual for an example of setting an analog preset.
The NX100 accepts the following digital inputs: IBOC To use an IBOC (In Band On Channel) input, the NX100 requires the optional exgine PWB (A11A7). The exgine PWB accepts the digital audio data from an Importer/Exporter arrangement via a LAN (local area network) connection and, in conjunction with the control/interface PWB (A11A1), provides the LVDS signals (I and Q) to the exciter in CMOS format.
Audio Player’s Playlist feature, available through the AUI. DRM Simulcast For broadcasting in DRM simulcast, Nautel recommends applying the analog modultion input directly to one of the transmitter’s audio inputs, in addition to the digital I/Q over AES stream being applied to one of the transmitter’s AES inputs from the DRM modulator.
Nautel Phone Home - see page 8-15 AUI control (local and remote) The NX100’s front door contains an advanced user interface (AUI) that allows you to locally control all transmitter functions and set parameters and schedules. The remote AUI allows you to adjust any parameter and view any status available in the local AUI via a web browser on a computer connected to the LAN connector on the single-board computer’s...
PWB (A11A1), located on the exciter panel behind the front door. This connection allows you to configure an external system interlock circuit for the NX100. This circuit can be configured as single-ended or differential, using user-provided shorting jumpers on terminal block TB1 (see Figure 8.1 on page...
PWB (A11A1), located on the exciter panel behind the front door. This connection allows you to configure an external PDM inhibit circuit that provides an emergency RF inhibit control for the NX100. This circuit can be configured as single-ended or differential, using user- provided shorting jumpers on terminal block TB1 (see Figure 8.1).
“Backup control switches” on page 8-8) on the remote interface PWB (A11A4). Refer to the NX100 Operations and Maintenance Manual for instructions on changing the remote input settings, including which setting is assigned to the input pin and which logic is required to change (activate, enable, etc.) the setting.
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Inputs are toggled between states by an active pulse unless otherwise noted. To ensure proper operation, the duration of the active pulse should be a minimum of 250 ms. Refer to the NX100 Operations and Maintenance Manual to see the various logic control options for remote inputs.
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NX100 Pre-installation Manual Planning control/monitor connections Figure 8.3: Differential Input Selected +15V REMOTE CONTROL/ INTERFACE INTERFACE EXTERNAL DC PWR SUPPLY (+12V TO +18V) J6-7/8 DIGITAL INPUT (01 TO 16) REMOTE SELECTION CIRCUITRY CONFIGURED FOR EXTERNAL DC SUPPLY S2070501 V1 The normally open/momentarily closed switch should be located between the dc supply's negative output and the remote input.
Nautel presets all remote outputs for Logic ‘0’ Active. If the remote output is configured as Logic ‘0’ Active (see the NX100 Operations and Maintenance Manual), then the remote output’s switching circuit will provide a current-sink-to-ground when a logic true condition exists and an open collector for a logic false condition.
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NX100 Pre-installation Manual Planning control/monitor connections Table 8.3: Remote Outputs - Selection Options Remote Output Description Remote Enabled Indicates the local/remote control status of the transmitter. Logic true if transmitter is in Status remote mode. Logic false if transmitter is in local mode. Changes can only be made remotely if the transmitter is set to remote mode.
Planning control/monitor connections Analog outputs The transmitter provides sample signals that let you monitor transmitter performance. The sources of these analog outputs are pre-defined and configured at Nautel. See Table 8.5 for a list of these pre- defined outputs, their descriptions and their associated output terminals on the remote interface PWB.
This port allows a user with proper authentication to remotely control and interrogate the NX100’s operational status. Most functionality available on the front panel AUI is available remotely, provided the user has been granted proper authorization (refer to the NX100 Operations and Maintenance Manual for details on setting user permissions).
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SNMP Configuration page to set the SNMP Agent Port number, Read Community and Write Community passwords and SNMP Trap information. If you are planning to use SNMP, contact Nautel to obtain MIB files for your client software. MIB files are available through Nautel’s FTP site: ftp://www3.nautel.com/SNMP_MIBs/...
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Planning control/monitor connections Nautel Phone Home Phone Home is a system developed by Nautel that takes advantage of the vast amount of data collected by Nautel transmitters by proactively sending information to Nautel via the internet once a user enables Phone Home on their transmitter.
Parts supplied by Nautel Ancillary parts kit An ancillary parts kit is shipped with the NX100. This kit contains hardware needed during the installation process. The kit includes toroids, spare fuses, screws and other miscellaneous hardware. Issue 3.2 2017-03-31...
See “NX100 transmitter manuals” on page xii. Parts not supplied by Nautel Some parts and materials required to complete installation are not supplied by Nautel. The parts you need vary with the installation requirements. The list of parts you normally provide yourself during installation include: A suitable 50 ...
NX100 Pre-installation Manual Parts and tools Tools for installation The tools you need during transmitter installation include the following: • Digital voltmeter • Philips screwdrivers, sizes #1 and #2 • Pliers • Wire cutters • Slot screwdriver, 5 mm (3/16 inch) •...
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NX100 Pre-installation Manual Parts and tools Page 9-4 Issue 3.2 2017-03-31...
Extended warranties - see page 10-4 Pre-installation consulting Nautel field support specialists are available to answer questions and work with you to ensure that your site will be ready for the installation of your NX100 transmitter. For support, contact Nautel Customer Service and request assistance (see “On-site support”...
– 50 test load (rated for 150% of carrier power, VSWR less than 1.1:1) Nautel’s service representative takes full responsibility for commissioning the transmitter, validating all external interfaces (i.e., the ac supply, RF output, remote control and monitoring equipment) and checking out the equipment prior to activation.
Nautel training programs are made up of individual modules that can be mixed and matched to meet the customer’s specific training needs. All Nautel training courses are available at the Nautel Training Center.
Extended warranties Nautel's standard four-year warranty provides excellent coverage and satisfies most customers’ needs. However, if you want extended coverage, Nautel offers one- and two-year Extended Warranty Plans to cover electrical and mechanical repairs or replacements for all Nautel equipment.
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If Nautel’s service technicians are unable to solve the problem over the telephone, Nautel will give you an RMA number. You then return the module or circuit board to a Nautel service facility, so that Nautel can provide a replacement. Do not ship a component back to Nautel until you have an RMA number.
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NX100 Pre-installation Manual List of terms Section 11: List of terms This section defines some of the terms that are used in Nautel documentation. Analog to Digital Converter. ADC. Audio Engineering Society/European Broadcasting Union (AES/EBU) is the name of a AES-EBU.
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Preset. day and date basis. Exciters can be configured on a preset for a specific operating mode (for example, Exciter A - conventional AM, and Exciter B - IBOC). The NX100 allows you to pre-program multiple presets. A complete loss of RF output power, caused by any one of a variety of faults, including Shutback.