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Infranor XtracontrolEC22 User Manual

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Summary of Contents for Infranor XtracontrolEC22

  • Page 2 Copyright © Infranor GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission. All rights reserved. Infringements will result in compensation for damages. Legal disclaimer The content of this document has been verified for conformity with the hardware and software described therein. It is, however, impossible to rule out all variations.
  • Page 3 User Manual V1.1a | XtracontrolEC22 Change log Version Datum Beschreibung 22.08.2014 First version 04.07.2016 Corrections: new EMC Directive, errors, data on inputs/outputs; Additions: new variants, termination RS485, counter description 1.1a 13.09.2016 Additions: harmonisation with other handbooks © Infranor GmbH...

  • Page 4: Table Of Contents

    User Manual V1.1a | XtracontrolEC22 Contents 1 GENERAL INFORMATION............................ 6 1.1 Notes on the manual............................. 6 1.2 Symbols and visual depictions........................6 1.3 Hazard categories and indications......................7 1.4 Qualified personnel............................8 1.5 Duty of care..............................8 1.6 Intended use..............................8 1.7 Transport and storage..........................
  • Page 5 User Manual V1.1a | XtracontrolEC22 6.4.2 Unknown IP address..........................48 7 MAINTENANCE / UPKEEP..........................49 7.1 Maintenance..............................49 7.2 Cleaning............................... 49 8 DISMOUNTING..............................50 9 DISPOSAL................................51 10 TECHNICAL DATA............................. 52 10.1 XtracontrolEC22............................52 10.2 Identification plate............................ 55 10.3 Identification.............................. 56 11 STANDARDS AND CERTIFICATES........................57...

  • Page 6: General Information

    User Manual V1.1a | XtracontrolEC22 General information This user handbook is intended for use by qualified personnel and contains information on the assembly, installation, start-up and maintenance of the device. Notes on the manual This user manual is part of the product.

  • Page 7: Hazard Categories And Indications

    User Manual V1.1a | XtracontrolEC22 Hazard categories and indications The following indications are used in the case of warning messages so as to ensure your personal safety and avoid any damage to property. The indications have the following meanings: DANGER...

  • Page 8: Qualified Personnel

     operation. Intended use The XtracontrolEC22 is a modular automation system for industrial control applications within the medium to high performance range. The automation system is designed for use within overvoltage category I (IEC 364-4-443) systems for the controlling and regulating of machinery and industrial processes in low-voltage installations in accordance with the following general parameters: maximum rated supply voltage of 1,000 V AC (50/60 Hz) or 1,500 V DC;...

  • Page 9: Transport And Storage

    User Manual V1.1a | XtracontrolEC22 Transport and storage The device is susceptible to impacts, heavy vibration, moisture and extreme temperatures. Transport and storage Protect the device against major mechanical stresses during transport. ▶ Always pack the device in its original packaging for transport.

  • Page 10: Safety

    User Manual V1.1a | XtracontrolEC22 Safety Safety-related systems The use of PLC in safety-related systems requires specific measures. Wherever a PLC is to be used in a safety- related system, the user must be given comprehensive advice by the PLC manufacturer in addition to information on any available standards or regulations regarding safety installations.

  • Page 11: Product Description Xtracontrolec22

    User Manual V1.1a | XtracontrolEC22 Product description XtracontrolEC22 The compact PLC controller XtracontrolEC22 is a CODESYS PLC for the controlling and regulating of automatic and industrial processes in low-voltage installations, e.g. for compact machinery or building automation. The programming language CODESYS 3.5 (IEC 61131-3) is used for programming the device. The CODESYS SoftMotion packet permits complex multi-axis drive applications.

  • Page 12: Scope Of Delivery And Accessories

    A buffered, maintenance-free real-time clock can be set to the current time via a software interface. microSD card (optional) The XtracontrolEC22 has an optional microSD card slot, e.g. for downloading data. µSD cards of up to 32 GB are supported.
  • Page 13 User Manual V1.1a | XtracontrolEC22 user program memory (Flash): 256 MB onboard / 128 MB user memory  XtracontrolEC22.60: 1024 MB onboard / 896 MB user memory Retain memory 100 kB  2 Ethernet 10/100 Base T interfaces (2 interface optional as Ethercat via Intel Controller i210) ...

  • Page 14: Mounting

    User Manual V1.1a | XtracontrolEC22 Mounting The EC compact devices are designed to be mounted on support rails (according to EN 60715:2001, 35 x 7.5 mm). CAUTION Danger of burns! The surface of the device can become hot. Ensure that there is sufficient convectional cooling for heat to ▶...

  • Page 15: Connection

    User Manual V1.1a | XtracontrolEC22 Connection WARNING Uncontrolled and unpredictable operational behaviour! Failure in certain components in electronic control systems may result in uncontrolled and unpredictable operational behaviour. All types of failure and the associated fuse systems are to be taken ▶...

  • Page 16: Abb. 3: Power Supply Plug X1

    User Manual V1.1a | XtracontrolEC22 Connecting the power supply CAUTION Live parts! Before starting any work on the device, disconnect all inputs, ▶ including any connected peripherals. Connect the power supply to plug X1 according to the following table. ▶...

  • Page 17: Earth

    User Manual V1.1a | XtracontrolEC22 Earth The functional earth dissipate HF currents and increase the stability of the device. HF faults are transferred internally from the electronic circuit board to the metallic housing which requires a suitable connection to a functional earth (X20).

  • Page 18: Data Connections

    User Manual V1.1a | XtracontrolEC22 Data connections Abb. 4: block diagram © Infranor GmbH...

  • Page 19: Digital Outputs (O)

    (GND) with the supply voltage. The supply lines are organised into four groups of four. The following counterpieces have been tested for the SC-SMT 3.81 (Weidmüller) plug-in connector and are approved for use with the XtracontrolEC22: Weidmüller BCZ 3.81/16/180 (F,LH) ...
  • Page 20 User Manual V1.1a | XtracontrolEC22 Data of the the digital outputs Feature Value Description Output type semiconductor non-storing Protective circuit for 41 V terminal voltage fast de-excitation (must be provided externally) inductive loads (typ.) compared to +24 V Status display...

  • Page 21: Digital Inputs (I)

    24 V. The inputs are transferred internally for process data processing in a cyclical fashion. An open input is interpreted as static 0. The following counterpieces have been tested for the SC-SMT 3.81 (Weidmüller) plug-in connector and are approved for use with the XtracontrolEC22: Weidmüller BCZ 3.81/16/180 (F,LH,LR) ...

  • Page 22: Counter Inputs

    One orange LED per input 5.3.3 Counter inputs From version 0200 on, the first 4 digital inputs of the XtracontrolEC22 (X3: I1…I4) may alternatively be used as counter inputs (C1…C4). Activating this function requires license, which can be obtained subsequently.

  • Page 23: Abb. 8: Counter With Capture Input

    User Manual V1.1a | XtracontrolEC22 Example for counter: capture input or Z input Abb. 8: counter with capture input Designation Designation Up, A (CNT0) – Down, B (CNT0) Capture (rise), Z (CNT0) Counter CNT1 is not available in this configuration.

  • Page 24: Analogue Inputs And Outputs (Aio)

    5.3.4 Analogue inputs and outputs (AIO) The XtracontrolEC22 has up to 12 analogue inputs (AI) and 6 analogue outputs (AO) on plugs X4, X5 and X6. The layout of the I/O is identical on all 3 plugs. The following counterpieces have been tested for the SC-SMT 3.81 (Weidmüller) plug-in connector and are approved for use with the XtracontrolEC22: Weidmüller BCZ 3.81/14/180 (F,LH,LR)
  • Page 25 User Manual V1.1a | XtracontrolEC22 Data of the analogue inputs Data of the analogue inputs Feature Value Description Cable length max. 30 m Only valid for unshielded connection cables Cables over 30 m in length must be shielded Modulation method Delta-sigma modulation –...
  • Page 26 User Manual V1.1a | XtracontrolEC22 Operating modes of the analogue inputs NOTICE Damage to channel High voltages can damage analogue channels, stopping them from working correctly. Ensure the input voltage does not exceed ±30 V. ▶ Operating mode: voltage input AI (U)
  • Page 27 User Manual V1.1a | XtracontrolEC22 Operating mode: voltage input AI (I) Feature Value Description Connections per input – AI (I) and AGND; connect screening with AGND. Protection – Thermal current limitation Measuring range –20 to +20 mA Technical current direction into AI (I) Load impedance typ.
  • Page 28 User Manual V1.1a | XtracontrolEC22 Operating mode: temperature inputs AI-PT Feature Value Description Dynamic characteristics Analogue filtering Second-grade low- – pass filter; time constant T = approx. 500 µs Greatest temporary 0.5% of measuring – deviation during range electrical error testing...
  • Page 29 User Manual V1.1a | XtracontrolEC22 Data of the analogue outputs Data of the analogue outputs Feature Value Description Protection Thermal overload – protection Isolation voltage none – between channel and other circuits Cable length max. 30 m Applies to unshielded connection cables. At cable lengths of more than 30 m it is necessary to use shielded cables.
  • Page 30 User Manual V1.1a | XtracontrolEC22 Operating modes of the analogue outputs Operating mode: voltage output AO (U) Feature Value Description Signal range 0 to 10 V – Connections per output – AO (U) and AGND; connect screening to AGND. Screening used alongside AI channels.

  • Page 31: Example Connections Of Analogue Inputs And Outputs

    User Manual V1.1a | XtracontrolEC22 5.3.5 Example connections of analogue inputs and outputs Voltage input AI (U) Abb. 10: example connection: voltage input Only use the corresponding AGND for each voltage input. ▶ Do not connect AGNDs from different channels.

  • Page 32: Abb. 11: Example Connection: Power Input

    User Manual V1.1a | XtracontrolEC22 Power input AI (I) Abb. 11: example connection: power input Only use the corresponding AGND for each power input. ▶ Do not connect AGNDs from different channels. ▶ Only use one channel per function: either AI (U) or AI (I).

  • Page 33: Abb. 12: Example Connection: Temperature Measurement

    User Manual V1.1a | XtracontrolEC22 Temperature measurement AI (T) Abb. 12: example connection: temperature measurement Item Description PT 100 with 2-wire connection PT 100 with 3-wire connection Only use the corresponding AGND for each power input. ▶ Do not connect AGNDs from different channels.

  • Page 34: Abb. 13: Example Connection: Voltage Output

    User Manual V1.1a | XtracontrolEC22 Voltage output AO (U) Abb. 13: example connection: voltage output Item Description Terminal block Connect the voltage outputs directly to the input channel AGND. ▶ If direct connection to the AGND is not possible: connect the voltage input to the overall GND of the device.

  • Page 35: Can Bus

    User Manual V1.1a | XtracontrolEC22 5.3.6 CAN Bus The XtracontrolEC22.51 version of the device has no CAN interface. Plug X7 is not available. Properties of the CAN interface Standard Maximum baud rate Lowest adjustable baud rate Contacts Assignment Abb. 14: CAN interface...

  • Page 36: Rs 485 / Rs 232

    Abb. 16: RS 485 switchable terminating resistor Variant XtracontrolEC22.X2 Ω In this variant the two terminating resistors (681 ) are not installed. This allows the multimaster operation of multiple XtracontrolEC22.X2-modules. In this case the bus has to be terminated externally. © Infranor GmbH...

  • Page 37: Rs 485

    Abb. 18: RS-485 switchable terminating resistor Variant XtracontrolEC22.X2 Ω In this variant the two terminating resistors (681 ) are not installed. This allows the multimaster operation of multiple XtracontrolEC22.X2-modules. In this case the bus has to be terminated externally. © Infranor GmbH...

  • Page 38: Ethernet (Switch)

    User Manual V1.1a | XtracontrolEC22 5.3.9 Ethernet (switch) The onboard switch has 10/100 Base-T with RJ-45 connections for networking. The switch cannot be managed. Abb. 19: Ethernet interface Ethernet interface assignments on plugs X10, X11 and X12 Assignment Assignment TX–...

  • Page 39: Ethercat

    User Manual V1.1a | XtracontrolEC22 5.3.10 EtherCAT The onboard EtherCAT adapter 10/100 Base-T with RJ-45 connection enables network connection to components with synchronised data transfer in real-time. Abb. 20: EtherCAT interface Assignment of EtherCAT interface plug X13 Assignment Assignment TX–...

  • Page 40: Usb

    User Manual V1.1a | XtracontrolEC22 5.3.11 USB Devices with a USB interface can be connected to the USB host port (Rev. 2.0). Suitable USB device classes are: CODESYS user: only USB stick  Linux level: USB stick or mouse ...

  • Page 41: Operation

    User Manual V1.1a | XtracontrolEC22 Operation Switching on and off NOTICE Damage or malfunction! Do not insert, connect, undo or touch any connections whilst the ▶ device is in operation. Before starting any work on the device, switch off all power feeds, ▶...

  • Page 42: Abb. 23: Login Window

    User Manual V1.1a | XtracontrolEC22 Before connecting the power supply, ensure that all cabling is ▶ correct, including the polarity of all the connections. Supply power to the device (24 V). Connect the device to a programming computer using a network cable (X10) and network switch.

  • Page 43: Abb. 25: "Network Configuration" Page

    Abb. 25: “Network Configuration” page Check the network settings and make any changes in the text boxes if required. XtracontrolEC22 configuration: ETH0 = X10…X12, ETH1 = X13 Save the settings by clicking on “Save”. Additional settings can also be viewed and/or modified on the web configuration page (e.g. system time, display resolution, TargetVisu).

  • Page 44: Operation

    User Manual V1.1a | XtracontrolEC22 Operation 6.3.1 Status displays The status display function is dependent on the software development environment used in conjunction with the device. The operating status LEDs show the current status of the power supply, the module mode and any error messages.
  • Page 45 User Manual V1.1a | XtracontrolEC22 Run/Stop-LED Error LED System status Description System statuses – – BOOTLOADER Bootloader active BOOTING Linux booting sequence active YELLOW: – MAINTENANCE Maintenance mode active flashes 1 x, 2 s pause YELLOW: – USB_UPDATE Packet update via USB active...

  • Page 46: Start/Stop

    User Manual V1.1a | XtracontrolEC22 6.3.2 Start/Stop Abb. 27: function key (S1) Function key (S1) Operating status Action Command Bootphase Press Change to maintenance mode CODESYS SPS/ Press quickly Change between PLC run and stop mode. CP1131-P Press and hold Stop PLC with reset of variables (except retain data) 6.3.3...

  • Page 47: Microsd-Card

    User Manual V1.1a | XtracontrolEC22 6.3.4 microSD-Card WARNING Serious injury as a result of uncontrolled and unpredictable operational behaviour! Inserting or removing the microSD card can result in the device malfunctioning. Failure in electronic control systems may result in uncontrolled and unpredictable operational behaviour.

  • Page 48: Troubleshooting

    User Manual V1.1a | XtracontrolEC22 Troubleshooting No network connection ▶ Check cabling/switch. ▶ Check if an IP-address has been allocated twice. ▶ Check the network settings: subnet and subnet mask must match the settings of the controller. ▶ Check firewall/anti-virus programs on the PC.

  • Page 49: Maintenance / Upkeep

    User Manual V1.1a | XtracontrolEC22 Maintenance / upkeep Repairs and corrective maintenance may only be carried out by the manufacturer or authorised customer service centres. Maintenance WARNING Uncontrolled and unpredictable operational behaviour! Failures or malfunctions may result in uncontrolled and unpredictable operational behaviour.

  • Page 50: Dismounting

    User Manual V1.1a | XtracontrolEC22 Dismounting CAUTION Danger of burns! The surface of the device can become hot. If necessary, allow the device to cool down before uninstalling it. ▶ Abb. 28: dismounting the device Remove the device from the support rail according to the image above by pushing it in at the bottom so that the plastic snap-in hooks on the frame are pressed in.

  • Page 51: Disposal

    User Manual V1.1a | XtracontrolEC22 Disposal The device contains the following components which need to be disposed of separately: Metals  Electronic components  Battery  The following options are available for disposal of the device: Disposal by the manufacturer At the end of the device’s life cycle you can return it to the manufacturer for a set fee.

  • Page 52: Technical Data

    User Manual V1.1a | XtracontrolEC22 10 Technical data 10.1 XtracontrolEC22 XtracontrolEC22 Device data Programming tool At least CODESYS V3.5 Assembly Support rail NS 35/7.5 EN 50022 I/O expansion none CPU, retain memory Freescale i.MX6 CPU max. 800 MHz Single Core...
  • Page 53 User Manual V1.1a | XtracontrolEC22 XtracontrolEC22 No. / type of interfaces 1x Host USB Rev. 2.0 No. plugging/unplugging cycles max. 1,000 Serial interfaces No. / type of interfaces 1x RS 232 / RJ45; 2 x RS 485 / RJ45; assignment according to Modbus specifications Potential isolation 1x RS 485;...
  • Page 54 User Manual V1.1a | XtracontrolEC22 Device-specific data Device Data Program memory (flash) XtracontrolEC22.00, 256 MB onboard / 100 MB for application XtracontrolEC22.20, XtracontrolEC22.50, XtracontrolEC22.51 XtracontrolEC22.60, 1024 MB onboard / 868 MB for application XtracontrolEC22.62 Program memory and data memory (RAM) XtracontrolEC22.00,...

  • Page 55: Identification Plate

    User Manual V1.1a | XtracontrolEC22 10.2 Identification plate Abb. 29: XtracontrolEC22 identification plate Item Description Item Description QR code (identification no.) Supply voltage Version (delivery version; as-delivered Identification no. condition) (article no. and serial no.) CE marking Device type description Date of manufacture (year/calendar week) ©...

  • Page 56: Identification

    User Manual V1.1a | XtracontrolEC22 10.3 Identification The characteristics of the Ethernet controller can be found with the help of the identification key. Abb. 30: identification key © Infranor GmbH...

  • Page 57: Standards And Certificates

    User Manual V1.1a | XtracontrolEC22 Standards and certificates 11.1 Standards Applicable directives EMC directive 2014/30/EC  Applicable standards PLC standard EN 61131-2:2008-4  Emission standards EN 61000-6-3:2012-11  Safety provisions DIN EN 61010-2-201  © Infranor GmbH...

  • Page 58: Ul Certificate

    User Manual V1.1a | XtracontrolEC22 11.2 UL certificate Abb. 31: UL certificate The complete UL certificate can be ordered at Infranor. © Infranor GmbH...

  • Page 59: Abb. 32: Culus Authorisation

    User Manual V1.1a | XtracontrolEC22 The devices are authorised to use the following mark: Abb. 32: cULus authorisation The devices have been awarded cULus authorisation according to standard UL 61010-2-201 NRAQ/7. Link: http://database.ul.com/cgi-bin/XYV/cgifind.new/LISEXT/1FRAME/index.html  UL File Number: E242595  © Infranor GmbH...

  • Page 60: Declaration Of Conformity

    User Manual V1.1a | XtracontrolEC22 11.3 Declaration of conformity Abb. 33: Declaration of conformity The complete Declaration of conformity can be ordered at Infranor. © Infranor GmbH...

  • Page 61: Notes On Copyright And Software Licences

     Mozilla Public License (MPL)  FreeType License (FTL)  The source code of the free software can be requested at cost by contacting the customer service of Infranor within three years after delivery of the device. © Infranor GmbH...

  • Page 62: Customer Services / Addresses

    User Manual V1.1a | XtracontrolEC22 12 Customer services / addresses Repairs and corrective maintenance may only be carried out by the manufacturer or authorised customer service centres. 12.1 Customer services Please visit our Website www.infranor.com to find your nearest customer service.

  • Page 63: Appendix

    Abb. 26: location of the LEDs............................44 Abb. 27: function key (S1)..............................46 Abb. 28: dismounting the device............................50 Abb. 29: XtracontrolEC22 identification plate........................55 Abb. 30: identification key..............................56 Abb. 31: UL certificate............................... 58 Abb. 32: cULus authorisation............................59 Abb.
  • Page 64 Infranor Group Infranor worldwide Switzerland Infranor creates added value for its customers by providing tailor-made motion solutions Germany France Based on strong working relationships, Infranor offers extensive market know- how, comprehensive engineering skills and a wide range of high-quality Italy...

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