Sony CDX-C5000RV Service Manual
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Sony CDX-C5000RV Service Manual

Sony CDX-C5000RV Service Manual

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SERVICE MANUAL
• The tuner and CD sections have no adjustments.
CD player section
Signal-to-noise ratio
90 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
87.5 – 108.0 MHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Usable sensitivity
8 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
66 dB (stereo),
72 dB (mono)
Harmonic distortion at 1 kHz
0.6% (stereo),
0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
MW/LW
Tuning range
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Aerial terminal
External aerial connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
MW: 30 µV
LW: 40 µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 50 W × 4 (at 4 ohms)
CDX-C5000RV
Model Name Using Similar Mechanism
CD Drive Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
General
Outputs
Tone controls
Power requirements
Dimensions
Mounting dimension
Mass
Supplied accessories
Design and specifications are subject to change without
notice.
FM/MW/LW COMPACT DISC PLAYER
AEP Model
UK Model
CDX-C4900R/C5000R/C5000RX
MG-383Z-121//Q
KSS-720A
Audio outputs
Power aerial relay control
lead
Power amplifier control
lead
Telephone ATT control
lead
Bass ±9 dB at 100 Hz
Treble ±9 dB at 10 kHz
12 V DC car battery
(negative ground)
Approx. 178 × 50 × 183 mm
(w/h/d)
Approx. 182 × 53 × 162 mm
(w/h/d)
Approx. 1.2 kg
Parts for installation and
connections (1 set)
Front panel case (1)
1

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  • Page 1 CDX-C5000RV SERVICE MANUAL AEP Model UK Model • The tuner and CD sections have no adjustments. Model Name Using Similar Mechanism CDX-C4900R/C5000R/C5000RX CD Drive Mechanism Type MG-383Z-121//Q Optical Pick-up Name KSS-720A SPECIFICATIONS CD player section General Signal-to-noise ratio 90 dB...

  • Page 2: Table Of Contents

    4. EXPLODED VIEWS THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. 4-1. Chassis Section ..............42 REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR 4-2. Front Panel Section ............43 IN SUPPLEMENTS PUBLISHED BY SONY.

  • Page 3: General

    SECTION 1 GENERAL This section is extracted from instruction manual.

  • Page 12: Sub Panel Assy

    SECTION 2 DISASSEMBLY Note : Follow the disassembly procedure in the numerical order given. 2-1. SUB PANEL ASSY 4 two claws 6 sub panel assy 2 PTT 2.6x8 3 claw 5 CN500 1 PTT 2.6x8 2-2. CD MECHANISM BLOCK 7 bracket (CD) 6 PTT 2.6x5 5 CD mechanism block 2 PTT 2.6x6...

  • Page 13: Main Board

    2-3. MAIN BOARD 4 ground point screw 6 MAIN board (PTT 2.6x6) 5 ground point screws (PTT 2.6x6) 3 PTT 2.6x8 2 PTT 2.6x8 1 PTT 2.6x8 2-4. HEAT SINK 6 heat sink 5 PTT 2.6x8 4 PTT 2.6x8 3 PTT 2.6x12 2 PTT 2.6x8 1 PTT 2.6x8...

  • Page 14: Chassis (T) Assy

    2-5. CHASSIS (T) ASSY 2 P 2x3 3 P 2x3 1 Unsolder the 4 chassis (T) assy lead wires. black white 2-6. LEVER ASSY 5 guide (disc) 6 lever (R) assy 3 tension spring (LR) 7 lever (L) assy 1 PS 2x4 2 DISC IN SW board 4 claws...

  • Page 15: Servo Board

    2-7. SERVO BOARD 7 PS 2x4 8 PS 2x4 2 CN2 3 Removal the solders. 1 CN3 5 P 2x3 9 SERVO board 4 Removal the solders. 6 loading motor assy (M903) 2-8. ARM ROLLER ASSY • When installing, take note of the positions arm (roller) and washers.

  • Page 16: Chassis (Op) Assy

    2-9. CHASSIS (OP) ASSY 7 chassis (OP) assy 8 compression spring (FL) 1 tension spring (KF1) 9 compression spring (FL) 2 tension spring (KR1) 5 Fit lever (D) in the direction of the arrow. 6 Turn loading ring in the direction of the arrow.

  • Page 17: Diagrams

    SECTION 3 DIAGRAMS 3-1. IC PIN DESCRIPTIONS • IC501 CXD2598Q (DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR) (SERVO BOARD) Pin No. Pin Name Pin Description DVDD — Digital power supply pin DVSS — Digital ground SOUT Servo brock serial data output (Not used.) SOCK Servo brock serial data read clock output (Not used.) XOLT...
  • Page 18 Pin No. Pin Name Pin Description Tracking error signal input Center servo analog input RFDC RF signal input ADIO Test pin (Not used.) AVSSO — Analog ground IGEN Constant current input from OP amplifier. AVDDO — Analog ground ASYO EFM full-swing output (“L”: VSS, “H”: VDD) ASYI Asymmetry comparate voltage input RFAC...
  • Page 19 • IC5 CXP84640-072Q (CD SYSTEM CONTROL) (SERVO BOARD) Pin No. Pin Name Pin Description ITRPT — Not used in this set. 2, 3 — — Not used in this set. 4, 5 — Not used in this set. OPEN Front panel open detection input CLOSE Front panel close control output LINKOFF...
  • Page 20 Pin No. Pin Name Pin Description SENS SENS signal input — — Not used in this set. — — Not used in this set. BU.IN Back-up power detection input BUSON Bus on control input IN SW Disc in switch input (SW1) SELF SW Self switch input (SW2) SCOR...
  • Page 21 Not used. (Open) ILLON Illumination power control output — Power supply pin (+5 V) E2P SIO P SONY-BUS serial data input/output E2P CKO P SONY-BUS serial clock input/output SYSRST SONY-BUS system reset output DOORSW (WRITE OUT) DOOR OPEN/CLOSE detection input (“L”: CLOSE, “H”: OPEN)
  • Page 22 Pin No. Pin Name Pin Description Illumination color switch input (“L”: 2 colors, “H”: 1 color) (Fixed at “H” in COLSW CDX-C5000RV) COLSEL Illumination color select input (“L”: AMBER, “H”: GREEN) (Fixed at “L” in this set) — Ground DAVN Block synchronization detection input of RDS data.

  • Page 23: Block Diagram -Cd Section

    CDX-C5000RV 3-2. BLOCK DIAGRAM — CD SECTION — RF AMP, LD APC, DIGITAL SERVO, OPTICAL PICKUP ERROR AMP DIGITAL SIGNAL PROCESSOR KSS-720A IC501 (Page 24) (Page 24) TUNER LOUT1 CD L RFAC TUNER LOUT2 SECTION CONV. SECTION R-CH RFDC CD SYSTEM CONTROL...

  • Page 24: Block Diagram -Tuner Section

    CDX-C5000RV 3-3. BLOCK DIAGRAM — TUNER SECTION — CNJ151–1, –2 CNJ151–3, –4 CNJ151–5, –6 BUS AUDIO IN AUDIO OUT REAR AUDIO OUT FRONT –1 –2 –3 –4 –5 –6 POWER AMP ELECTRONIC VOLUME IC611 IC151 CN601 FDIL OUT LF FL–...

  • Page 25: Block Diagram -Display Section

    CDX-C5000RV 3-4. BLOCK DIAGRAM — DISPLAY SECTION — 3-5. CIRCUIT BOARDS LOCATION SYSTEM CONTROL LCD DRIVE IC501 (3/3) IC901 SUB board KEY MATRIX KEY IN0 LCD SO DATA DISC IN SW board LCD901 LSW901-917 LCD CKO S901-904 KEY IN1 LCD CE...

  • Page 26: Printed Wiring Boards -Cd Mechanism Section

    CDX-C5000RV 3-6. PRINTED WIRING BOARDS — CD MECHANISM SECTION — THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.) for schematic diagram: • All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums.
  • Page 27 CDX-C5000RV • Semiconductor Location Ref. No. Location IC501 Q101 (Page 31)

  • Page 28: Schematic Diagram -Cd Mechanism Section (1/2)

    CDX-C5000RV 3-7. SCHEMATIC DIAGRAM — CD MECHANISM SECTION (1/2) — • Refer to page 39 for IC Block Diagrams. • Waveforms (MODE:PLAY) Approx. 200mVp-p (TE) Approx. 620mVp-p (FE) 1.2Vp-p (RFO) Note: • Voltage and waveforms are dc with respect to ground under no-signal conditions.

  • Page 29: Schematic Diagram -Cd Mechanism Section (2/2)

    CDX-C5000RV 3-8. SCHEMATIC DIAGRAM — CD MECHANISM SECTION (2/2) — • Refer to page 40 for IC Block Diagrams. (Page 28) Note: • Voltage is dc with respect to ground under no-signal conditions. no mark : CD PLAY...

  • Page 30: Printed Wiring Board -Main Section

    CDX-C5000RV 3-9. PRINTED WIRING BOARD — MAIN SECTION — • Semiconductor Location (Side A) Ref. No. Location D301 D501 D502 D551 J-13 D552 K-13 D553 K-13 D554 J-12 D555 K-13 D556 J-12 D557 K-13 D558 J-12 D559 K-13 D560 J-12...
  • Page 31 CDX-C5000RV (Page 27) • Semiconductor Location (Side B) Ref. No. Location H-12 H-11 D-12 D131 F-12 D302 D361 D362 D363 D561 K-11 D562 K-11 D601 D602 D604 D621 B-10 D631 D671 D672 D675 D676 D677 D709 D901 K-12 D902 K-13...

  • Page 32: Schematic Diagram -Main Section (1/3)

    CDX-C5000RV 3-10. SCHEMATIC DIAGRAM — MAIN SECTION (1/3) — • Refer to page 39 for IC Block Diagrams. (Page 33) (Page 34) Note: • Voltage is dc with respect to ground under no-signal (detuned) condition. no mark : FM ) : MW...

  • Page 33: Schematic Diagram -Main Section (2/3)

    CDX-C5000RV 3-11. SCHEMATIC DIAGRAM — MAIN SECTION (2/3) — (Page 32) Note: • Voltage is dc with respect to ground under no-signal (detuned) condition. no mark : FM ) : MW < > : CD PLAY...

  • Page 34: Schematic Diagram -Main Section (3/3)

    CDX-C5000RV 3-12. SCHEMATIC DIAGRAM — MAIN SECTION (3/3) — • Refer to page 39 for IC Block Diagrams. (Page 32) (Page 35) Note: • Voltage is dc with respect to ground under no-signal (detuned) condition. no mark : FM ) : MW <...

  • Page 35: Schematic Diagram -Sub (Cd) Section

    CDX-C5000RV 3-13. SCHEMATIC DIAGRAM — SUB (CD) SECTION —...

  • Page 36: Printed Wiring Board -Sub (Cd) Section

    CDX-C5000RV 3-14. PRINTED WIRING BOARD — SUB (CD) SECTION — (Page 31) (Page 37)

  • Page 37: Printed Wiring Board -Key Section

    CDX-C5000RV 3-15. PRINTED WIRING BOARD — KEY SECTION — • Semiconductor Location Ref. No. Location (D901) A-11 (D902) B-10 (D903) B-10 (D904) B-10 (D951) (D952) (IC901) IC951 LED901 LED902 LED903 LED904 LED910 B-12 LED911 B-12 LED912 A-12 LED913 LED914 LED915...

  • Page 38: Schematic Diagram -Key Section

    CDX-C5000RV 3-16. SCHEMATIC DIAGRAM — KEY SECTION — Note: • Voltage is dc with respect to ground under no-signal (detuned) condition. no mark : FM...

  • Page 39: Ic Block Diagrams

    • IC Block Diagrams IC1 CXA2596M APC PD AMP IC90 BA4558F-E2 HOLD – – OUT1 AGCVTH 23 LC/PD OUT2 –IN1 – APC LD AMP – 22 LD ON +IN1 –IN2 +IN2 21 HOLD SW – 20 AGCCONT – – 19 RF BOT IC701 BA8270F –...
  • Page 40 IC7 LA6556L-TE-L S-GND INPUT CH2-CH4 OUTPUT 35 MUTE2 MUTE2 ON/OFF CH1 OUTPUT VCC2 34 MUTE1 MUTE1 ON/OFF VL0– 33 VIN4 OUTPUT CONTROL VL0+ 32 VIN4– – VO4+ 31 VIN4+ LEVEL SHIFT VO4– 30 VREF-IN VO3+ 29 VIN1 (VREF)-SW VIN1/VREF SW LEVEL SHIFT VO3–...
  • Page 41 IC151 TDA7402TR 32 31 30 29 28 27 26 25 24 23 MONO SUPPLY FADER MIXER SUBWOOFER MONO MONO +PHASE FADER FADER CONTROL ACINLF OUTPUT CONTROL SWINR SWINL MUTE AC OUTR VOICE AC OUTL BANDPASS C-BUS QUAL. QUAL BASS HIGH OUT DIGITAL TRABLE CONTROL...

  • Page 42: Exploded Views

    SECTION 4 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by number in the exploded views are not supplied. mark 0 or dotted line with mark Example : • Items marked “*” are not stocked since 0 are critical for safety.

  • Page 43: Front Panel Section

    4-2. FRONT PANEL SECTION not supplied (KEY board) LCD901 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-040-980-01 BUTTON (SOURCE) 3-041-003-01 BUTTON (LIST/ENTER) 3-040-981-01 KNOB (VOL) 3-040-987-01 BUTTON (OFF) * 53 3-040-992-01 HOLDER (LCD) 3-040-986-01 BUTTON (MENU/SOUND) X-3378-398-1 PANEL ASSY, FRONT BACK * 64 3-040-997-01 PLATE (LCD), GROUND...

  • Page 44: Cd Mechanism Section (1)

    4-3. CD MECHANISM SECTION (1) (MG-383Z-121//Q) not supplied not supplied M903 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-659-836-11 DISC IN SW BOARD * 107 A-3326-231-A SERVO BOARD, COMPLETE * 102 A-3315-034-A CHASSIS (T) ASSY * 108 3-039-629-01 BRACKET (MOTOR) 3-931-909-01 SPRING (LR), TENSION...

  • Page 45: Cd Mechanism Section (2)

    4-4. CD MECHANISM SECTION (2) (MG-383Z-121//Q) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3378-956-1 ARM ASSY, CHUCKING 3-931-883-01 SPRING (TR), TENSION 3-931-897-61 DAMPER (T) 3-931-881-01 LEVER (LOCK) 3-039-627-01 LEVER (D) 3-931-882-02 GEAR (MDL) 3-040-165-01 RETAINER (DISC) 3-007-537-11 WHEEL (U), WORM 3-018-272-01 WASHER 3-032-484-01 SPRING (KR1), TENSION...

  • Page 46: Cd Mechanism Section (3)

    4-5. CD MECHANISM SECTION (3) (MG-383Z-121//Q) M901 M902 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3378-598-1 CHASSIS (OP) ASSY (INCLUDING M901)

  • Page 47: Electrical Parts List

    SECTION 5 DISC IN SW ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 48 LIMIT SW LOAD SW MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R910 1-216-671-11 METAL CHIP 6.8K 0.5% 1/10W 1-659-835-12 LIMIT SW BOARD R911 1-208-806-11 RES-CHIP 1/10W *************** R912 1-216-647-11 METAL CHIP 0.5% 1/10W R913 1-216-647-11 METAL CHIP 0.5% 1/10W...
  • Page 49 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C110 1-163-251-11 CERAMIC CHIP 100PF C374 1-124-584-00 ELECT 100uF C111 1-109-982-11 CERAMIC CHIP C375 1-124-584-00 ELECT 100uF C113 1-109-982-11 CERAMIC CHIP C502 1-164-004-11 CERAMIC CHIP 0.1uF C121 1-164-004-11 CERAMIC CHIP 0.1uF C503...
  • Page 50 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < JACK > D672 8-719-053-18 DIODE 1SR154-400TE-25 D673 8-719-053-18 DIODE 1SR154-400TE-25 CNJ151 1-774-700-11 JACK, PIN 6P (AUDIO OUT FRONT/REAR, D674 8-719-053-18 DIODE 1SR154-400TE-25 BUS AUDIO IN) D675 8-719-067-56 DIODE MA112-TX D676 8-719-073-01 DIODE MA111-TX...
  • Page 51 MAIN Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark JC502 1-216-295-00 SHORT 1-216-025-11 RES-CHIP 1/10W JC601 1-216-864-11 METAL CHIP 1/16W 1-216-001-00 METAL CHIP 1/10W JC671 1-216-295-00 SHORT 1-216-797-11 METAL CHIP 1/16W JC673 1-216-864-11 METAL CHIP 1/16W 1-216-825-11 METAL CHIP 2.2K 1/16W...
  • Page 52 MAIN SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R523 1-216-845-11 METAL CHIP 100K 1/16W R655 1-216-809-11 METAL CHIP 1/16W R524 1-216-073-00 METAL CHIP 1/10W R656 1-216-809-11 METAL CHIP 1/16W R525 1-216-073-00 METAL CHIP 1/10W R661 1-249-421-11 CARBON 2.2K...
  • Page 53 SERVO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C303 1-164-227-11 CERAMIC CHIP 0.022uF < JUMPER RESISTOR > C304 1-164-227-11 CERAMIC CHIP 0.022uF C305 1-162-965-11 CERAMIC CHIP 0.0015uF 10% JR501 1-216-295-00 SHORT C306 1-162-965-11 CERAMIC CHIP 0.0015uF 10% JR505 1-216-864-11 METAL CHIP...
  • Page 54 SERVO SUB (CD) Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R506 1-216-845-11 METAL CHIP 100K 1/16W 1-677-056-11 SUB (CD) BOARD R507 1-216-827-11 METAL CHIP 3.3K 1/16W ************** R511 1-216-845-11 METAL CHIP 100K 1/16W R513 1-216-827-11 METAL CHIP 3.3K 1/16W <...
  • Page 55 Ref. No. Part No. Description Remark ************** HARDWARE LIST ************** 7-685-793-09 SCREW +PTT 2.6X8 (S) 7-685-792-09 SCREW +PTT 2.6X6 (S) 7-685-795-09 SCREW +PTT 2.6X12 (S) 7-685-647-79 SCREW +BVTP 3X10 TYPE 2 N-S 7-621-772-20 SCREW +B 2X5 7-685-791-09 SCREW +PTT 2.6X5 (S) 7-628-253-00 SCREW +PS 2X4 7-627-553-37 SCREW, PRECISION +P 2X3 TYPE3 7-627-553-17 SCREW, PRECISION +P 2X2 TYPE3...
  • Page 56 CDX-C5000RV Sony Corporation 9-870-126-11 2000C047542-1 Mobile Electronics Division Company Printed in Hungary ©2000. 3 Published by General Engineering Dept.

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