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CAC / BDP FA4A Installation Instructions Manual page 5

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FACTORY SHIPPED
HORIZONTAL LEFT
APPLICATION
c. Remove filler plate (A) and install air splitter (B) in place of filler plate.
d. Install filler plate (A) as shown in horizontal right application.
e. Remove condensate troughs (C) and install on opposite tube sheets.
f. Install hose onto plastic spout.
7. Install horizontal pan on right side of coil assembly.
8. Slide coil assembly into casing. Be sure coil bracket on each corner of vertical pan engages coil support rails.
9. Reinstall 2 snap-in clips to correctly position and secure coil assembly in unit. Be sure clip with large offset is used on right side of unit
to secure horizontal pan.
10. Remove 2 oval coil access panel plugs and reinstall into holes on left side of coil access panel and fitting panel.
11. Remove insulation knockouts on right side of coil access panel.
12. Reinstall access and fitting panels, aligning holes with tubing connections and condensate pan connections. Be sure to reinstall metal clip
between fitting panel and vertical condensate pan.
Make sure liquid and suction tube grommets are in place to prevent air leaks and cabinet sweating.
PROCEDURE 2—AIR DUCTS
Connect the supply-air duct over the outside of the 3/4-in. flanges provided on the supply-air opening. Secure the duct to the flange, using proper
fasteners for the type of duct used, and seal the duct-to-unit joint. If return-air flanges are required, install factory-authorized accessory kit.
Use flexible connectors between ductwork and unit to prevent transmission of vibration. When electric heater is installed, use heat-resistant
material for flexible connector between ductwork and unit at discharge connection. Ductwork passing through unconditioned space must be
insulated and covered with vapor barrier.
Units equipped with 20-30kw electric heaters require a 1-in. clearance to combustible materials for the first 36 in. of supply duct. Fan coil size
024 with 15kw smart heat also requires 1-in. clearance to combustible materials for the first 36 in. of supply duct.
A. Ductwork Acoustical Treatment
Metal duct systems that do not have a 90° elbow and 10 ft of main duct to first branch takeoff may require internal acoustical insulation lining.
As an alternative, fibrous ductwork may be used if constructed and installed in accordance with the latest edition of SMACNA construction
standard on fibrous glass ducts. Both acoustical lining and fibrous ductwork shall comply with National Fire Protection Association as tested by
UL Standard 181 for Class 1 air ducts.
PROCEDURE 3—ELECTRICAL CONNECTIONS
All products from the factory utilize a printed-circuit board (PCB) which has a low voltage circuit protective fuse (5 amp), fan motor speed tap
selection terminal (SPT), and time delay relay (TDR) jumper. To disable the TDR feature, sever the jumper wire JW1. (See Fig. 7.)
When a factory-approved accessory control package has been installed, check all factory wiring per unit wiring diagram and inspect factory wiring
connections to be sure none were loosened in transit or installation. If a different control package is required, see unit rating plate.
CAUTION: If a disconnect switch is to be mounted on the unit, select a location where drill or fastener will not contact
electrical or refrigerant components.
A
B
C
HORIZONTAL
DRAIN PAN
→ Fig. 6—A-Coil in Horizontal Left Application (Factory Ready)
AIR SEAL
ASSEMBLY
REFRIGERANT
CONNECTIONS
—5—
COIL
BRACKET
COIL
SUPPORT
RAIL
DRAIN PAN
SUPPORT
BRACKET
COIL
BRACKET
PRIMARY DRAIN
HORIZONTAL LEFT
SECONDARY DRAIN
HORIZONTAL LEFT
A00072

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