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Related Manuals for Resistron RES-5010
Summary of Contents for Resistron RES-5010
- Page 1 RESISTRON RES-5010 Operating instructions Industrie-Elektronik GmbH Tel.: +49 (0)7142-7776-0 E-Mail: info@ropex.de Adolf-Heim-Str. 4 Fax: +49 (0)7142-7776-211 Internet: www.ropex.de D-74321-Bietigheim-Bissingen Data subject to change...
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Page 2: Table Of Contents
How to order ......47 Index ......48 Page 2 of 49 RES-5010... -
Page 3: General Information
DIN EN 61010-1. In the course of its temperature coefficient and incorrect coding manufacture it passed through quality assurance, of the RESISTRON temperature controller leads to whereby it was subjected to extensive inspections and uncontrolled heating of the heatsealing band, tests. -
Page 4: Line Filter
Application This RESISTRON temperature controller is an integral cutting wires, heatsealing blades, solder elements part of the "5000" series, the key feature of which is its etc.), as required in a variety of heatsealing processes. -
Page 5: Principle
Principle • Pouch, filling, and sealing machines The use of RESISTRON temperature controllers enables: • Film wrapping machines • Repeatable heatseal quality under any conditions • Pouch making machines • Increased machine capacity • Group packaging machines • Extended life of the heatsealing bands and Teflon •... -
Page 6: Mounting And Installation
47 Hz to 63 Hz. protective device is fitted, you must match the cur- 3. Mount the RESISTRON temperature controller on a rent carrying capacity of the other components standard top hat rail (DIN TS35 rail according to accordingly (e.g. -
Page 7: Installation Steps
ATR-x Note direction of rotation Impulse Note transformer Digital Dimension polarity Controller potentiometer transformer correctly PD-x - Secondary voltage - Power - Duty cycle 20mm clearance if several controllers installed on one top hat rail RES-5010 Page 7 of 49... -
Page 8: Power Supply
GND/ 50/60 Hz Earth Over-current protection Double-pole circuit-breaker or fuses, ROPEX Application Report) Short-circuit protection only. > > RESISTRON temperature controller not protected. Relay Ka "HEAT ON - OFF" function (all-pole) "EMERGENCY STOP". Line filter LINE The filter type and size must be determined according to... -
Page 9: Line Filter
To comply with EMC directives – corresponding to ance with the EMC limit values. EN 50081-1 and EN 50082-2 – RESISTRON control You can find the exact specification of the line filter in loops must be operated with line filters. -
Page 10: Wiring Diagram (Standard)
Mounting and installation Wiring diagram (standard) Line filter LF-xx480 RES-5010 LINE Ethernet PORT 1 (RJ45) Ethernet module prim. Shield Impulse Ethernet transformer PORT 2 (RJ45) (for assignment sec. see PORT 1) Ground Heat- Must be grounded sealing externally to band... -
Page 11: Wiring Diagram With Booster Connection
Mounting and installation Wiring diagram with booster connection Line filter LF-xx480 RES-5010 LINE Ethernet PORT 1 (RJ45) Booster twisted Ethernet Max. length 1m module prim. Shield Impulse Ethernet transformator PORT 2 (RJ45) (for assignment sec. see PORT 1) Ground Heat-... -
Page 12: Startup And Operation
(or several The secondary voltage and current ranges are auto- times) through the PEX-W2, PEX-W3, or PEX-W4 cur- matically configured during the automatic calibration rent transformer ( ROPEX Application Report). Page 12 of 49 RES-5010... - Page 13 The setting of the rotary coding switch for the controller is switched on. temperature range and alloy can be over- The preset device name "RES-5010" is configured as written with the parameter data ( section 6.7 follows, depending on the settings of the rotary coding "Parameter data"...
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Page 14: Replacing And Burning In The Heatsealing Band
The supply voltage (all poles) must be disconnected The first time the heatsealing band is heated to approx- ® temperature controller in order from the RESISTRON imately 200…250°C, the standard alloy undergoes a to replace the heatsealing band. once-only resistance change (burn-in effect). The cold... -
Page 15: Startup Procedure
6.12 "USB inter- the PROFINET protocol (set point) and set the "ST" face for visualization software (ROPEXvisual®)" on bit. The "RA" bit (control active) is then activated page 34). In order to avoid malfunctions, please RES-5010 Page 15 of 49... - Page 16 If an error code is displayed, proceed as described in section 6.19 "Error messages" on page 36. Continue with section 5.4, steps 4 to 11. 11. Burn in the heatsealing band ( section 5.3 "Replacing and burning in the heatsealing band" on Page 16 of 49 RES-5010...
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Page 17: Device Functions
Lit if external 24VDC power E464680 www.ROPEX.de (Green LED) supply is present. In addition to the functions shown above, the LEDs also indicate various controller operating states. These states are described in detail in the table below: RES-5010 Page 17 of 49... - Page 18 Blinks (green or yellow) at 2 Hz: tion DCP signal service activated via bus Connection exists to LINK PORT 1, 2 — — (green) Ethernet RX / TX PORT 1, 2 Device is transmitting / receiving Ethernet frames (yellow) Page 18 of 49 RES-5010...
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Page 19: Profinet Communication
(GSDML) and use this information to create a param- the description of your PLC. eter set for the PROFINET controller which controls The PROFINET interface of the RES-5010 supports user data traffic. The GSDML-V2.32-ROPEX-0150- "Conformance Class C" with IO/RT and IRT according RES-5010-20151014.XML file of the RES-5010 con-... -
Page 20: Communication Protocol
The 2 x 16-bit input data contains the set point in of the controller). This protocol separates the set point word and the control functions in word and the actual value of the RES-5010 from the status Spare Set point / AC temperature Name: Bit no.:... - Page 21 28). onds. The heatsealing band is not heated during this The "HEAT" LED on the front panel of the RES-5010 process. The yellow LED on the front panel lights up lights up continuously for the duration of the heating while the "AUTOCAL"...
- Page 22 The controller is active older models where different calibration data records again as soon as the bit is reset, in other words there is are not supported. no initialization phase. Page 22 of 49 RES-5010...
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Page 23: Output Data
Output data "TO" bit is reset (see graph below). The term "output data" refers to the data that is trans- ferred from the RES-5010 to the PROFINET controller. Actual value Set+ Δϑ It contains the current actual value as well as all impor- high tant information on the current status of the controller. -
Page 24: Parameter Data
This bit is reserved for future use and is not currently limit. It is transferred from the PROFINET controller to supported (it is always set to 0). the RES-5010 each time the system is started up. The parameters can also be queried by the PROFINET con- 6.6.9... - Page 25 1100 ppm/K 400…4000 ppm/K Calibration temperature, channel 3 20°C -1, 0…40°C 32/33 Temperature coefficient, channel 3 1100 ppm/K 400…4000 ppm/K Calibration temperature, channel 4 20°C -1, 0…40°C 35/36 Temperature coefficient, channel 4 1100 ppm/K 400…4000 ppm/K RES-5010 Page 25 of 49...
- Page 26 400…4000 ppm/K 1. The default value is stored in the device master file (GSDML) and transferred from the PROFINET con- troller to the RES-5010 when the system is started up. The date, time, operating hours counter, and counters ferred values do not contain any valid date or time infor-...
- Page 27 Device functions 1. Milliseconds are not supported by the internal real-time clock. Read accesses always return 0. A value in the range 0…99 must be transferred during write accesses or the RES-5010 will respond with an access error: 0xb7 "Invalid Range".
- Page 28 External module / channel errors normally again the second time. The device diagnosis uses the diagnostic channel of the PROFINET protocol to display any RES-5010 errors directly on the PROFINET controller. There is a text message stored in the device master file (GSDML)
- Page 29 6.7.10 Temperature diagnosis An additional temperature diagnosis can be activated in the parameter data (GSDML file). The RES-5010 checks whether the actual temperature is within a set- table tolerance band ("OK" window) either side of the set temperature.
- Page 30 This timeout starts when the "ST" bit is set. The next heatsealing phase. RES-5010 then monitors the time required for the Hold mode only applies to the ACTUAL temperature ACTUAL temperature to reach 95% of the SET temper- which is output via the PROFINET protocol and the dig- ature.
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Page 31: Integrated Web Server
6.6 "Output data" on page 23) in the middle 10 seconds of a heating impulse allows a rapid qualita- column, and the current status of all device LEDs tive evaluation of the controlled system. RES-5010 Page 31 of 49... - Page 32 By clicking on "Refresh", you cause the graphic data to be downloaded from the memory of the temperature 6.8.4 Protocol page controller and displayed again. You can download and display the device protocol for the temperature controller on this page. You see the Page 32 of 49 RES-5010...
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Page 33: Undervoltage Detection
"Clear" clears all data from the memory (disconnecting 6.10 Temperature meter (actual value the 24 VDC supply voltage has the same effect). output) The RES-5010 supplies an analog 0…10 VDC signal, which is proportional to the real ACTUAL temperature, at terminals 17+18. RES-5010 Max. 5 mA... -
Page 34: Booster Connection
( section 6.19 "Error messages" on page 36). 6.11 Booster connection The RES-5010 controller has a connection for an 20°C external switching amplifier (booster) as standard. This 9 10 connection (at terminals 15+16) is necessary for high 0.66V... -
Page 35: Aux Interface
(time- stamp). 6.17 Built-in clock (date and time) The RES-5010 has a built-in clock. All messages are saved in the data memory ( section 6.16 "Data memory for error messages and AUTOCAL" on page 35) together with their date and time of occur- 6.14... -
Page 36: System Monitoring / Alarm Output
PROFINET interface or in the ROPEX codes" on page 24). visualization software ( section 6.12 "USB interface visualization software (ROPEXvisual®)" Error code indicated via the actual value page 34) to facilitate troubleshooting). output 0…10 VDC (terminals 17+18): Page 36 of 49 RES-5010... - Page 37 Please note the tolerances of the to identify an error message – in the higher- actual value output ( section 8 "Technical data" level controller, for instance – the tolerance on page 43). window must be adjusted to prevent incorrect RES-5010 Page 37 of 49...
- Page 38 No line voltage / sync signal Section 6.2 Section 6.2 Triac defective Replace device Replace device 4.66 Internal fault, device defective Replace device Replace device Jumper for alarm output incor- Check jumper Check jumper rect Page 38 of 49 RES-5010...
- Page 39 Perform AUTOCAL ambient temp. fluctuates and / or fault areas Temperature too high, ("loose contact") calibration not performed, loose contact, ambient temp. fluctuates 6.00 Data error Perform AUTOCAL Perform AUTOCAL RES-5010 Page 39 of 49...
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Page 40: Fault Areas And Causes
≤40°C ture ≤40°C Ext. calibration temp. fluctu- Perform AUTOCAL with Perform AUTOCAL with ates, stable ext. calibration stable ext. calibration no calibration possible temperature temperature 6.20 Fault areas and causes Temperature controller HARDWARE Page 40 of 49 RES-5010... - Page 41 PEX-W2/-W3/-W4 current trans- currents < 30 A) former - Hardware fault (replace controller) Internal device fault / no line - Jumper for alarm relay not connected or incorrectly con- voltage nected - No line voltage RES-5010 Page 41 of 49...
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Page 42: Factory Settings
Factory settings Factory settings ® The RESISTRON RES-5010 temperature controller is configured at the factory as follows: Rotary coding switch Heatsealing band alloy: Alloy 20 Temperature range: 300°C heatsealing band alloy Rotary coding switch: "0" position temperature range Slide switch... -
Page 43: Technical Data
Data transfer rate: 100 Mbit/s Data transport layer: Ethernet II, IEEE 802.3 Topology discovery: LLDP, SNMP V1, MIB2, physical device Addressing: DCP or selectable with rotary coding switch FSU (Fast Startup) support: Yes, but startup time approx. 1.5 s. RES-5010 Page 43 of 49... - Page 44 Tightening torque: 0.5…0.6 Nm (screwdriver: SZS 0.6x3.5 mm) If ferrules are used, they must be crimped in accordance with DIN 46228 and IEC / EN 60947-1. This is essential to ensure proper electrical contact in the terminals. Page 44 of 49 RES-5010...
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Page 45: Dimensions
A wide range of compatible accessories and peripheral 10.1 Accessories devices are available for the RESISTRON RES-5010 temperature controller. We would be pleased to pre- The products described below are only a few of the pare an Application Report for you free of charge. They... -
Page 46: Modifications (Mods)
Modifications (MODs) MOD 01 Booster secondary voltages Owing to its universal design, the RESISTRON = 0.2…60 VAC). This modification is necessary, RES-5010 temperature controller is suitable for a very example, very short low-resistance wide range of heatsealing applications. heatsealing bands. -
Page 47: How To Order
Please indicate the article numbers of the controller and the required modifications (optional) in all orders, e.g. RES-5010 + MOD 01 (controller with booster for low voltage) Art Nos. 7501000 + 800001 must be ordered Current transformer PEX-W . PEX-W3: Art. No. 885105 PEX-W4: Art. -
Page 48: Index
Degree of protection Power loss Device master file (GSDML) Power supply Dimensions Power supply system PROFINET interface Error code format Error messages "RA" bit External module/channel errors Relative humidity External switching amplifier Replacement (heatsealing band) Reset Page 48 of 49 RES-5010... - Page 49 "START" bit Startup UL file System diagnosis USB interface System monitoring View of the device Visualization software "TE" bit Temperature achieved Temperature coefficient Web server Temperature control Wiring Temperature diagnosis Wiring diagram Temperature meter Temperature OK RES-5010 Page 49 of 49...
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