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auto maskin DCU 305 R2 Communications Manual

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DCU 305 R2
Communication Manual
Auto-Maskin AS
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Summary of Contents for auto maskin DCU 305 R2

  • Page 1 DCU 305 R2 Communication Manual Auto-Maskin AS Page 1 of 25...

  • Page 2: Table Of Contents

    Content DOCUMENT INFORMATION .......................... 3 COMMUNICATION............................5 ................................. 5 ENERAL ..............................5 HE PROTOCOLS ID-number............................... 6 Signal Converters – when and why do I need them? ..................6 ....................7 OMMUNICATING TO ONE ONTROL NIT ONLY Short distances ..............................7 Longer distances .............................

  • Page 3: Document Information

    Simplified list Copyright © Auto-Maskin AS, 2008 Information given in this document may change without prior notice. This document should not be copied in any way without written permission from Auto-Maskin. Title: DCU 305R2 Communication User’s Manual Document article #:...
  • Page 4 Auto-Maskin AS Sophie Radichs Vei 7 N-2003 LILLESTRØM Norway Telephone (+47) 64 84 52 00 Telefax (+47) 64 84 52 12 E-mail office@auto-maskin.no Internet www.auto-maskin.no Page 4 of 25...

  • Page 5: Communication

    Communication In General The DCU 305 Control Unit has built-in support for communication towards a control panel. The control panel can display an overview of one or several DCU 305 panels. This control panel can be one of several types on the market. We have standardised on a suite of panels, but others can be used.

  • Page 6: Id-Number

    When the total distance from the Slave panel to the DCU 305 R2 is longer than 8 meters. • When communicating to more than one DCU 305 R2. This is often referred to as a multidrop network. This is summarised in the table below.

  • Page 7: Communicating To One Control Unit Only

    Longer distances For longer distances (<1200m), we employ an RS-232/RS-422 converter box. These are available from several vendors. We recommend using the Phoenix PSM-ME or ICPCON units. <1200m <8m Master: DCU 305 R2 Factory- ID: 11 RS-422 RS-232 Link E1071 Etc.

  • Page 8: Communicating Towards Several Control Units

    1-237, but it must be unique in the network. Note! If using the Auto-Maskin SP 305 slave panel, the E-615 or E- 910 type panels, the ID-number must be less than 32, as this is the highest supported ID-number on these panels.

  • Page 9: Rs-232/Rs-485 Signal Converters

    RS-232/RS-485 signal converters In a multidrop network, RS-422/RS-485 signals must be used. The signal converters above convert the RS-232 signals in the DCU 305 to RS-422. The RS-422/RS-485 signals can be used for distances up to 1200 meters. For longer distances, RS-422 repeaters can be used. We recommend using the Phoenix or ICPCON converters.

  • Page 10: Multiple Slave Panels

    Multiple Slave Panels In some projects it may be necessary with several slave panels. Master 2: Master 1: DCU 305 #1 DCU 305 #2 DCU 305 #N E910 E910 ID: 11 ID: 14 ID: N E615 E615 RS422 RS232 RS-232/ RS-422 converters Etc.

  • Page 11: Cabling

    Cabling Various RS232/422 converters A number of different RS232/RS422 converter modules exist. The following describes the connections for two popular types: • Phoenix PSM-ME • ICPCON I-7520AR These will be referenced as Phoenix or Icpcon respectively. Wiring DCU 305 – Phoenix Converter The cable between the DCU 305 and the Phoenix converter can be max 8 meters long.

  • Page 12: Wiring Dcu 305 - E615 Remote Panel

    Wiring DCU 305 – E615 Remote panel In a 1-to-1 installation, the RS232 port on the E615 can be used directly. The cable between the DCU 305 and the E615 remote panel shall be max 15 meters long. Article: 08227 DCU 305, 9P DSUB F E615, 9P DSUB F Length: 60cm...

  • Page 13: Wiring Icpcon - Icpcon

    Wiring Icpcon – Icpcon The cable between the converters must be a double twisted pair. Total length of this cable must be less than 1200 meters. Select - A) RS-422 4-wire, or - B) RS-485 2-wire connections … and connect the cables accordingly. 4-wire RS-422 connections Icpcon Terminals Icpcon Terminals...

  • Page 14: Wiring Phoenix - E-615/E910 Slave Panel

    2-wire RS-485 connections Icpcon Terminals Icpcon Terminals Data+ Data+ Data- Data- In essence, connect the cable in parallel between all converter modules. Wiring Phoenix – E-615/E910 Slave panel 4-wire RS-422 connection The cable between the converter and the Slave panel must be a double twisted pair (4 wires).

  • Page 15: Wiring Icpcon - E-615/E910 Slave Panel

    The cable between the Slave panel and the PLC must be a double twisted pair (4 wires). E-type Slave panel, FX2N PLC, RS-422 port BD-485 card Note! The PLC is equipped with the BD-485 card as standard from Auto-Maskin. Page 15 of 25...

  • Page 16: Wiring Slave Panel - Slave Panel

    2-wire RS-485 connections The cable between the Slave panel and the PLC must be a single twisted pair (2 wires). E-type Slave panel, FX2N PLC, RS-485 port BD-485 card TX/RX – SDB/RDB TX/RX + SDA/RDA Wiring Slave panel – Slave panel RS-232 connection The cable between the slave panels can be max 8 meters.

  • Page 17: Available Signals For Communication

    Available signals for communication The following lists the available signals in the Control Unit. Slave panels and Supervision Systems (Wheelhouse panel in general) can access all status bits in any random order. Status A one (1) means an activated signal unless otherwise stated. Registers The analogue address field (Registers, page 24) are 16-bit values in the range 0 –...
  • Page 18 4-20mA Scaling Factor Sensor Range From 509.7 – Example: Before displaying a value with the range 0-100 you should multiply it with 0.01 . For the 0-10 volt input option the “To” digits above are, for instance 664.9 instead of 509.6, etc. RPM always has Scaling Factor 1.

  • Page 19: Modbus

    J1939 Instruments Scaling factor Instrument Units Oil filter differential pressure 0.001 Pre filter fuel pressure 0.001 Pre filter oil pressure 0.01 Right manifold exhaust temp Transmission oil pressure 0.01 Transmission oil temp. Turbocharger 1 Comp. Inlet Turbocharger 2 Comp. Inlet Modbus The MODBUS function codes supported are 1, 2, 3, 4, 5, 6, 16, and The DCU provides RS-232, 9600 baud, 8 databits and 1 stopbit and...

  • Page 20: Commands

    Commands Set the bit-address high (logic “1”) to activate a command. The Control Unit will set the address low after processing the command. Comli Modbus Signal Comment Address Address Acknowledge Works as local Acknowledge button. A Set/Reset command is necessary in the slave panel.

  • Page 21: Switch (On/Off) Status

    Control unit in Standby mode 10011 Stop LED Indicates control unit in stopping mode 10012 DCU 305 R2: Alarm LED One or more alarms, acknowledged or not. DCU 305 R1: Shutdown/Alarm One or more shutdowns/Alarms, acknowledged or not. 10013 R2: Warning LED Warning(s) present, acknowledged.
  • Page 22 Address Address Signal Latched Comment Comli Modbus 10155 MK-14, 6 Optional relay card, relay 6 10156 MK-14, 5 Optional relay card, relay 5 10157 MK-14, 4 Optional relay card, relay 4 10158 MK-14, 3 Optional relay card, relay 3 10159 MK-14, 2 Optional relay card, relay 2 10160...
  • Page 23 Address Address Signal Latched Comment Comli Modbus 10328 W/A/S, AI-5 10336 Start failure Failed to start after final start attempt. 10344 Stopped Engine stopped for no known reason. 10352 Overspeed Overspeed shutdown. 10360 Low voltage The start battery, connected to terminals 1 and 2, is below its configured alarm limit.

  • Page 24: Analogue Value Status

    Analogue value status Comli Modbus Signal Comment Address Address R2816 42817 Main status 0=Ready 1=Cranking (Manual Start) 2=Cranking (Automatic Start) 3=Running 4=Cooling 5=Stopping 6=Stopped R2817 42818 Start attempt counter Displays the current start attempt. R2818 42819 FSM timer Seconds. Displays the current timer in the state machine. R2825 42826 FW version...
  • Page 25 Comli Modbus Signal Comment Address Address R2853 42854 AI-11 See page 17 for scaling. R2864 42865 AI-12 See page 17 for scaling. R2865 42866 AI-13 See page 17 for scaling. R2866 42867 AI-14 See page 17 for scaling. R2867 42868 AI-15 See page 17 for scaling.

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