Table of Contents
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- 1 Table of Contents
- 2 Introduction
- 3 Specifications - Punching System
- 4 Specifications - Motion Package
- 5 Turret Configuration - 44 Station - 2 Auto-Index
- 6 Turret Configuration - 58 Station - 2 Auto-Index
- 7 Specifications - Fanuc 04Pc Controller
- 8 Supply Requirements - Electrical
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Pega 367 with Fanuc 04PC User Pre-installation Guide
©Amada America, Inc.
Pega 367 with Fanuc 04PC User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: (714) 739 2111
Fax.: (714) 739 4099
Email
info@amada.com
Print Date 03/07/2001 Revision 4.0
This document available on the World Wide Web at http://www.amada.com
Page 1 of 35
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Summary of Contents for Amada Pega 367
- Page 1 Pega 367 with Fanuc 04PC User Pre-installation Guide Amada America Inc. 7025 Firestone Blvd. Buena Park CA. 90621 Phone: (714) 739 2111 Fax.: (714) 739 4099 Email info@amada.com Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 1 of 35...
- Page 2 Warning ! Qualified personnel must complete all work. ! Do not apply power to the Pega 367 until an A.E.S.I. (Amada Engineering and Service Incorporated) Engineer is present and has instructed you to do so. ! Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions.
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Page 3: Table Of Contents
Moving the Pega 367 ................................13 Plan View - Pega 367 ................................14 Plan View - Pega 367 with P357hs conveyor ...........................15 Plan View - Pega 367 with V367hs conveyor and MP1530 loader ...................16 End View - Pega 367 ................................17 Elevation View - Pega 367................................18 Foundation Requirements................................19... - Page 4 Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc. Machine Leveling ...................................30 Rocking Test.....................................30 Floor Condition: Crowned .................................31 Floor Condition: Sloped ................................32 Leveling Procedure ...................................33 Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 4 of 35...
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Page 5: Introduction
! Prepare the Pega 367 floor or foundation as required. See page 19, Foundation Requirements, for details. ! Uncrate the Pega 367 and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial installation. -
Page 6: Specifications - Motion Package
Maximum Hole Diameter 4.500" Tool Type Amada Thick Turret Turret Rotation Speed 30 RPM Feed Clearance 0.787" Auto Index Rotation Speed 60 RPM Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 6 of 35... -
Page 7: Turret Configuration - 44 Station - 2 Auto-Index
31.7mm 16 (16) 2" 50.8mm 4 (4) 3½" 88.9mm 2 (2) 114.3mm 2 (2) 4½" AUTO INDEX 1¼" 2 (2) 31.7mm Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 7 of 35... -
Page 8: Turret Configuration - 58 Station - 2 Auto-Index
©Amada America, Inc. Turret Configuration - 58 Station - 2 Auto-Index This turret used on the following machine models PEGA 345, PEGA 345 King, PEGA 357, PEGA 367 COMA 555, COMA 557, COMA 567, COMA 588 VIPROS 345, VIPROS 357, VIPROS 367... -
Page 9: Specifications - Fanuc 04Pc Controller
Display Modes Program Contents, Position Information, Program Check, Parameters, Tool Hit Counter, Self Diagnostics Interlock Displays Oil Temperature, Oil Pressure, Door Open Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 9 of 35... -
Page 10: Supply Requirements - Electrical
13 amps @ 460 / 3 / 60 VAC* *The actual supplied electrical service must be sized to allow for starting current of approximately 150% of this value. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 10 of 35... -
Page 11: Installing The Electrical Power Supply
Installing the Electrical Power Supply The Pega 367 requires one electrical power source supplied to the Fanuc 04PC. The Pega 367 should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise. -
Page 12: Supply Requirements - Pneumatic
75 psi @ 31.8 ft /min. Installing the Pneumatic Supply The Pega 367 requires connection to a compressed air system by hose or pipe. The compressed air must be clean and dry. Please note the following: ! The minimum pipe inside diameter is ½". -
Page 13: Planning The Location Of The Pega 367
The following diagrams provide the details for positioning the Pega 367. ! No obstacles are allowed in the worksheet travel area and the ceiling must be at least 40" above the Pega 367. ! All of the Recommended Safety / Maintenance areas should be used, but at a minimum, the doors of the Fanuc 04PC control must be able to be opened. -
Page 14: Plan View - Pega 367
150.94" Pega 367 Width 288.00" Maximum Material Travel Area 144" Material 368.00" Recommended Safety / Maintenance Area 40" from all components Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 14 of 35... -
Page 15: Plan View - Pega 367 With P357Hs Conveyor
150.94" Pega 367 Width 288.00" Maximum Material Travel Area 144" Material 368.00" Recommended Safety / Maintenance Area 40" from all components Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 15 of 35... -
Page 16: Plan View - Pega 367 With V367Hs Conveyor And Mp1530 Loader
150.94" Pega 367 Width 288.00" Maximum Material Travel Area 144" Material 463.14" Recommended Safety / Maintenance Area 40" from all components Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 16 of 35... -
Page 17: End View - Pega 367
93.50"* 42.05"* Material Pass Line 18.70" 12" 12" 12" Floor Line 37.40" Scale 43.31" 76.69" 72.05" *Dimension varies with installed options Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 17 of 35... -
Page 18: Elevation View - Pega 367
Floor Line 7.87" 27.56" 39.37" 36.61" 11.02" 39.37" 9.84" 6.50" 12" 12" 12" 112.59" Scale 199.21" *Dimension will change with installed options Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 18 of 35... -
Page 19: Foundation Requirements
Foundation Requirements The Pega 367 does not require a special foundation to perform as expected, however there are minimum requirements that an existing floor must meet in order to assure machine reliability and tool life. If the existing floor does not meet the following minimum requirements, plans for a recommended foundation are given on page 21, Plan View - Foundation . -
Page 20: Foundation Anchoring Procedure
The foundation must consist of a single, homogeneous slab. The foundation must be level to within 0.032" / ft. Anchoring the Pega 367 to the floor using the anchor-bolts supplied is essential to ensure reliable performance. Amada generally recommends that the foundation have a minimum load bearing capacity of 3.5 ton/ft... -
Page 21: Plan View - Foundation Pega 367
New Foundation Existing Floor Elevation - Foundation Pega 367 M42 x 630 Anchor Bolt Cement Sand Stone 24" dation 8" Crushed Stone Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 21 of 35... -
Page 22: Saw Cut Holes J-Bolt Mounting Method
©Amada America, Inc. Saw Cut Holes J-Bolt Mounting Method To maintain machine reliability, extend tool life, and remain level over an extended period the Pega 367 must be anchored in place on an adequate floor or foundation. At a minimum the floor must consist of a single, homogeneous slab, level to within 0.032"/ft², and capable of supporting 3.5 tons/ft². -
Page 23: Core Drill Holes J-Bolt Mounting Method
©Amada America, Inc. Core Drill Holes J-Bolt Mounting Method To maintain machine reliability, extend tool life, and remain level over an extended period the Pega 367 must be anchored in place on an adequate floor or foundation. At a minimum the floor must consist of a single, homogeneous slab, level to within 0.032"/ft², and capable of supporting 3.5 tons/ft². -
Page 24: Foundation / Floor J-Bolt Mounting Procedure
Step 2. Set base plate over the hole. Step 3. Set the machine on the base plate. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 24 of 35... - Page 25 To complete the mounting procedure, level the machine frame by inserting leveling shims between the machine foot and base plate. See Leveling the Machine section for correct procedure. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 25 of 35...
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Page 26: Drilled Hole With Anchor Rod And Adhesive Mounting Method
©Amada America, Inc. Drilled Holes with Anchor Rods and Adhesive Mounting Method To maintain machine reliability, extend tool life, and remain level over an extended period the Pega 367 must be anchored in place on an adequate floor or foundation. -
Page 27: Drilled Hole With Anchor Rod And Adhesive Mounting Procedure
Step 3. Set the machine on the machine leveling plates. Step 4 Level the machine frame by adjusting the Amada machine leveling plates. See Leveling the Machine section for correct procedure. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com... - Page 28 Step 7 Allow the Adhesive to harden for 24 hours. Step 8. Tighten the 4 hex nuts. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 28 of 35...
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Page 29: Removing The Protective Coating
©Amada America, Inc. Removing the Protective Coating The Pega 367 must be thoroughly cleaned of protective coating. The sheet metal guards can be removed from around the turret to allow cleaning of the upper and lower turrets, tool bores and die holders. -
Page 30: Machine Leveling
Pega 367 with Fanuc 04PC User Pre-installation Guide ©Amada America, Inc. Machine Leveling Proper Machine leveling is critical to the Pega 367 performing as designed. Materials and tools required: Supplied with the machine: Assorted thickness machine leveling shim stock Anchor bolts Supplied by AESI service: Spirit level capable of reading 0.0005"/ft... -
Page 31: Floor Condition: Crowned
Under these conditions, a more suitable location must be found for the machine, or a new foundation for the machine will be necessary. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 31 of 35... -
Page 32: Floor Condition: Sloped
Under these conditions a more suitable location must be found for the machine, or a new foundation for the machine will be necessary. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 32 of 35... -
Page 33: Leveling Procedure
Lift the machine frame as little as possible to take the weight off the base plates. Remove weight Bottle of machine from Jack base plates Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 33 of 35... -
Page 34: Print Date 03/07/2001 Revision 4.0 This Document Available On The World Wide Web At Http://Www.amada.com
14. Repeat steps 11 and 13 until no difference in level is noted when the machine weight is on or off the base plates and shims, then continue. Bottle Shim to Jack level X-axis Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 34 of 35... - Page 35 Monitor the machine level while tightening the anchor bolts to assure the machine level is not changed. Print Date 03/07/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com Page 35 of 35...
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