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Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide
©Amada America, Inc.
Vipros 357 Queen with Fanuc 18PC
User Pre-installation Guide
Amada America Inc.
7025 Firestone Blvd.
Buena Park CA. 90621
Phone: (714) 739 2111
Fax.: (714) 739 4099
Email
info@amada.com
Print Date 01/24/2001 Revision 4.0
This document available on the World Wide Web at http://www.amada.com
Page 1 of 37
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Summary of Contents for Amada Vipros 357 Queen
- Page 1 Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide Amada America Inc. 7025 Firestone Blvd. Buena Park CA. 90621 Phone: (714) 739 2111 Fax.: (714) 739 4099 Email info@amada.com...
- Page 2 Warning Qualified personnel must complete all work. Do not apply power to the Vipros 357 Queen until an A.E.S.I. (Amada Engineering and Service Incorporated) Engineer is present and has instructed you to do so. Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions.
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Page 3: Table Of Contents
Plan View - Vipros 357 Queen..............................14 Plan View - Vipros 357 Queen with V357hs conveyor......................15 Plan View - Vipros 357 Queen with V357hs conveyor and MP1225 loader ................16 End View - Vipros 357 Queen..............................17 Elevation View - Vipros 357 Queen ............................18 SBC EX 5.5 Chiller..................................19... - Page 4 Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Machine Anchoring Requirements Vipros 357 Queen ........................24 Floor J-bolt Mounting Hole Detail (saw cut hole) ........................24 Plan - Floor J-bolt Mounting Hole (saw cut hole) ........................24 Alternative Floor J-bolt Mounting Hole Detail (Core Drill)......................25 Plan - J-bolt Mounting Hole (Core Drill) ............................25...
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Page 5: Introduction
Prepare the Vipros 357 Queen floor or foundation as required. See page 21, Foundation Requirements, for details. Uncrate the Vipros 357 Queen and place on the foundation, but do not fill the anchor-bolt holes (if used) until after A.E.S.I. completes the initial installation. -
Page 6: Specifications - Motion Package
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Specifications - Motion Package Travel Method X and Y axes work piece movement Control Method X, Y, T & C Drive Motors Fanuc AC Servo (X, Y, T, C) Maximum Sheet Size 50"... -
Page 7: Specifications - Punching System
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Specifications - Punching System Press Capacity 33 Tons Press Stroke 1.575" Stroke Rate (X/Y) Pitch Stroke Stroke Rate 0.079" 0.118" 520/420 0.079” 0.236” 360/360 0.315” 0.315” 275/275 1.000"... -
Page 8: Turret Configuration - 58 Station - 2 Auto-Index
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Turret Configuration - 58 Station - 2 Auto-Index PEGA 345, PEGA 345 King, PEGA 357, PEGA 367 COMA 555, COMA 557, COMA 567, COMA 588 VIPROS 345, VIPROS 357, VIPROS 367... -
Page 9: Specifications - Fanuc 18Pc Controller
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Specifications - Fanuc 18PC Controller Model Fanuc 18PC (with PHNC) Control Function X, Y, T & C Input Method MDI, 3½” Floppy, DNC Minimum Command Unit 0.001" (X, Y) .01 Minimum Travel Unit 0.001"... -
Page 10: Supply Requirements - Electrical
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Supply Requirements - Electrical Vipros 357 Queen 230 / 460 / 3 / 60 ±10%, 30 kVA 76 amps @ 230 / 3 / 60 VAC* 38 amps @ 460 / 3 / 60 VAC* SBC EX 5.5 Chiller... -
Page 11: Installing The Electrical Power Supply
The Vipros 357 Queen requires two separate electrical power sources. The first power source is supplied to the Fanuc 18PC. The other power source goes to the SBC EX 5.5 Chiller. The Vipros 357 Queen should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise. -
Page 12: Supply Requirements - Pneumatic
75 psi @ 31.8 ft /min. Installing the Pneumatic Supply The Vipros 357 Queen requires connection to a compressed air system by hose or pipe. The compressed air must be clean and dry. Please note the following: The minimum pipe inside diameter is ½". -
Page 13: Planning The Location Of The Vipros 357 Queen
The Vipros 357 Queen and Fanuc 18PC control must be protected from direct sunlight or other heat sources. Exposure to direct heating sources such as infrared heaters have been shown to affect punch and die alignment. -
Page 14: Plan View - Vipros 357 Queen
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Plan View - Vipros 357 Queen Electrical Requirements Vipros 357 Queen 230 / 460 / 3 / 60 ±10% 30 kVA 76 amps @ 230 / 3 / 60 VAC 30"... -
Page 15: Plan View - Vipros 357 Queen With V357Hs Conveyor
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Plan View - Vipros 357 Queen with V357hs conveyor Electrical Requirements Vipros 357 Queen 230 / 460 / 3 / 60 ±10% 30 kVA 76 amps @ 230 / 3 / 60 VAC 30"... -
Page 16: Plan View - Vipros 357 Queen With V357Hs Conveyor And Mp1225 Loader
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Plan View - Vipros 357 Queen with V357hs conveyor and MP1225 loader Electrical Requirements Vipros 357 Queen 230 / 460 / 3 / 60 ±10% 30 kVA 76 amps @ 230 / 3 / 60 VAC 30"... -
Page 17: End View - Vipros 357 Queen
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. End View - Vipros 357 Queen 22.8" 12" 12" 12" Scale 7.9" 19.7" 3.9" 29.5" 35.4" 98.7" 110.6" Shipping Width w/o Crate 148.8" Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com... -
Page 18: Elevation View - Vipros 357 Queen
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Elevation View - Vipros 357 Queen Center of Track 200 52.2" Y-axis 0" Reference Throat Depth 1.8" 56.9" 15.9" 50.0" 25.8" 19.7" 10.0" 12" 12" 12" Scale QUEEN 28"... -
Page 19: Sbc Ex 5.5 Chiller
1 hp single phase SBC EX 5.5Chiller Placement The SBC EX 5.5 Chiller is very important to the reliable operation of the Vipros 357 Queen. The SBC EX 5.5 Chiller must be placed so that an adequate flow of air is maintained. -
Page 20: Chiller Connections
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Chiller Connections Vipros 357 Queen Hydraulic Unit SBC EX 5.5 Chiller " Water In " Water Out Water Out " Water In (2) 15 ft. Water lines Supplied (2) 15 ft. -
Page 21: Foundation Requirements
Foundation Requirements The Vipros 357 Queen does not require a special foundation to perform as expected, however there are minimum requirements that an existing floor must meet in order to assure machine reliability and tool life. If the existing floor does not meet the following minimum requirements, plans for a recommended foundation are given on page 23, Plan View - Foundation . -
Page 22: Foundation Anchoring Procedure
The foundation must consist of a single, homogeneous slab. The foundation must be level to within 0.032" / ft. Anchoring the Vipros 357 Queen to the floor using the anchor-bolts supplied is essential to ensure reliable performance. Amada generally recommends that the foundation have a minimum load bearing capacity of 3.5 ton/ft . -
Page 23: Plan View - Foundation Vipros 357 Queen
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Plan View - Foundation Vipros 357 Queen 151.1" Foundation Length 24" 103.1" Anchor Bolt Centerline Hole in Foundation (4) 29.5" Machine Centerline Anchor-bolt 96" Centerline 14.75" 48" New Foundation... -
Page 24: Machine Anchoring Requirements Vipros 357 Queen
©Amada America, Inc. Machine Anchoring Requirements Vipros 357 Queen To maintain machine reliability, extend tool life, and remain level over an extended period the Vipros 357 Queen must be anchored in place on an adequate floor or foundation. At a minimum the floor must consist of a single, homogeneous slab, level to within 0.032"/ft², and capable of supporting 3.5 tons/ft². -
Page 25: Alternative Floor J-Bolt Mounting Hole Detail (Core Drill)
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Alternative Floor J-bolt Mounting Hole Detail (Core Drill) This machine mounting method should only be used if the floor Machine Foot is of such quality that it will support the weight of the machine... -
Page 26: Foundation / Floor J-Bolt Mounting Procedure
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Foundation / Floor J-bolt Mounting Procedure Step 1. Saw cut or Core drill a hole in the existing floor and remove the underlying dirt to the required 24" depth. - Page 27 Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Step 4. Set the J-bolt through the hole in machine foot, attach washer and nut to hold J-bolt in place. Step 5 Pour the Concrete. Ensure that the J-bolt remains correctly aligned to the machine frame during the pouring and hardening time of the concrete.
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Page 28: Alternative Anchoring Method (Drilled Hole With Anchor Rod And Adhesive)
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Alternative Anchoring Method (Drilled Hole with Anchor Rod and Adhesive) This machine mounting method should only be used if the floor is of such quality that it will support the weight of the machine... -
Page 29: Drilled Hole With Anchor Rod And Adhesive Mounting Procedure
Step 3. Set the machine on the machine leveling plates. Step 4 Level the machine frame by adjusting the Amada machine leveling plates. See Leveling the Machine section for correct procedure. Print Date 01/24/2001 Revision 4.0 This document available on the World Wide Web at http://www.amada.com... - Page 30 Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Step 5 Fill each of the Anchor Rod holes to within 2 inches of the floor surface with the Adhesive compound. Do not overfill. Step 6 Attach the hex nut and flat washer on the Anchor Rod and place the Anchor Rod into the drilled hole.
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Page 31: Removing The Protective Coating
Removing the Protective Coating The Vipros 357 Queen must be thoroughly cleaned of protective coating. The sheet metal guards can be removed from around the turret to allow cleaning of the upper and lower turrets, tool bores and die holders. -
Page 32: Machine Leveling
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Machine Leveling Proper Machine leveling is critical to the Vipros 357 Queen performing as designed. Materials and tools required: Supplied with the machine: Assorted thickness machine leveling shim stock... -
Page 33: Floor Condition: Crowned
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Floor Condition: Crowned The flatness of the floor plays an important step in the leveling Machine procedure of the machine. To properly level the machine the centerline weight bearing points must be as far from the centerline of the machine frame as possible. -
Page 34: Floor Condition: Sloped
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Floor Condition: Sloped The slope of the floor plays an important step in the leveling Machine procedure of the machine. To properly level the machine the centerline weight bearing points must be as far from the centerline of the machine frame as possible. -
Page 35: Leveling Procedure
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. Leveling Procedure Determine the high end of machine frame by placing the spirit level on the turret to measure the level of the machine frame in the y- axis. -
Page 36: Print Date 01/24/2001 Revision 4.0 This Document Available On The World Wide Web At Http://Www.amada.com
Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. With the machine supported on the bottle jack at the carriage end of the machine frame and the machine feet at the turret end of the machine frame, place the spirit level on the turret. - Page 37 Vipros 357 Queen with Fanuc 18PC User Pre-installation Guide ©Amada America, Inc. 15. With all of the machine feet setting on the shims and base plates place the spirit level on the turret to measure and note the level of the machine frame in the y-axis.
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