Firestone 2491 Installation Instructions Manual

Light duty electronic air command

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Light Duty Electronic Air Command
INSTALLATION INSTRUCTIONS
Congratulations on your purchase of a Light Duty Elec-
tronic Air Command™ kit. This kit was designed to
provide inflation control of your air helper springs. This
kit will be an asset to your vehicle, meeting nearly all of
your air supply needs.
Please take a few minutes to read through the
instructions to identify the components and learn how
to properly install your Light Duty Electronic Air Com-
mand™ kit.
NOTE:
The Light Duty Electronic Air Command™ kit can be
used with all air helper spring products. If you are
installing an air suspension system, do not install the
air line tubing to the air springs as stated in the sus-
pension system instruction manual. If you are add-
ing the Light Duty Electronic Air Command™ kit to
an existing air suspension system, you will need to
deflate the air springs and remove the air line tubing.

PARTS LIST

GAUGE PANEL
AIR COMPRESSOR
VALVE BLOCK
PRESSURE SENSOR
WIRE HARNESS
AIR LINE
MALE FITTING
TEE FITTING
3/16" FLAT WASHER
21-8392
PSI
BAR

NOTE ON CONNECTING AIR LINE TUBING

Cut the air line tubing as squarely as possible. To con-
nect the air line tubing to the fittings, push the tubing
into the fittings as far as possible. If for any reason the
tubing must be removed, first release the air pressure
from the air helper spring. Push the collar towards the
body of the fitting and then pull out the tubing. To reas-
semble, make sure the tubing is cut squarely and push
the tubing back into the fitting.

TOOLS REQUIRED:

CENTER PUNCH
9/32" DRILL BIT
WIRE CRIMPERS
1/2" WRENCH
7MM WRENCH
9369
1
1/4" FLAT WASHER
9377
1
1/4"-20 X 2-1/2" HEX HEAD BOLT
9357
1
10/32" X 3/4" MACHINE SCREW
9054
2
10/32" X 1" MACHINE SCREW
9371
1
1/4"-20 NYLOCK NUT
0938
1
10/32" NYLOCK NUT
3055
1
VELCRO TABS
3025
2
NYLON TIE
9
07-11
2491
3/16" DRILL BIT
3/8" DRILL
3/8" WRENCH
5/8" WRENCH
PHILLIPS SCREWDRIVER
4
2
1
4
2
5
4
15
NAD-37281-3

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Questions and answers

Gary D Bosworth
January 17, 2025

My truck,2014 Ford F250 SuperDuty, has model 2491 ride rite system mounted. It has only one pressure sensor mounted on the valve block. Worked OK but would not pump up over 20# of pressure. Just had air line replaced due to truck bed being removed due to cab body damage and repair. It now will run to approx 10#s and cut off? What do I need to repair system

1 comments:
Mr. Anderson
May 14, 2025

To repair a Firestone 2491 Ride-Rite system that only reaches 10 psi, follow these steps:

1. Check for Air Leaks: Use a soap and water solution on all tubing connections. Look for bubbles that indicate leaks.

2. Inspect Tubing Connections:
- Ensure the tube is cut squarely.
- Push the tube completely into the fitting.

3. Remove and Reinsert Tubing if Needed:
- Release air pressure from the air spring.
- Push the collar of the fitting toward the body and hold.
- Pull the tube out and reinsert properly.

4. Check Electrical Connections:
- Make sure the red power wire is properly connected to the battery.
- Verify that pressure sender wires are connected correctly:
- Gray and Violet to LF/LR sender.
- Brown and Green to RF/RR sender.

5. Check for Faulty Pressure Sender:
- If one side is not inflating but the other works, inspect the wire connection on that side’s pressure sender.

These steps help identify and fix inflation problems in the Ride-Rite system.

This answer is automatically generated

Summary of Contents for Firestone 2491

  • Page 1 2491 Light Duty Electronic Air Command ™ INSTALLATION INSTRUCTIONS NOTE ON CONNECTING AIR LINE TUBING Congratulations on your purchase of a Light Duty Elec- Cut the air line tubing as squarely as possible. To con- tronic Air Command™ kit. This kit was designed to nect the air line tubing to the fittings, push the tubing provide inflation control of your air helper springs.
  • Page 2: System Operation

    Figure “A” TERMINAL NUTS (TIGHTEN FINGER TIGHT) (IGNITION +) BROWN GREEN BLACK GREY (BATTERY -) VIOLET PRESSURE SENSORS WIRE HARNESS & CONNECTOR VALVE BLOCK RF/RR LF/LR TO AIR SPRINGS (SOLD SEPARATELY) AIR LINE BLUE RED/BLUE BLACK (GROUND) COMPRESSOR System Operation Push the up or down button to set the air springs to the desired pressure.
  • Page 3 STEP 1 —MOUNT THE COMPRESSOR Begin by removing the negative battery cable. Select a conve- nient location to mount the compressor. This location should provide ample air flow and be protected from airborne debris and moisture. The mounting surface should be rigid to sup- port the compressor.
  • Page 4 TROUBLE SHOOTING THE SYSTEM Display powers up but it will not inflate or deflate — The red power wire in the wire harness is not connected to the battery. Both sides blink “Hi” & “150” repeatedly and will not inflate or deflate — Two of the wires for the pressure senders are switched.
  • Page 5 • experiencing installation problems, or • have technical concerns regarding this product, you may contact a Firestone Technical Service Representative at rrtech@fsip.com or at 800-888-0650 (option 1, and then option 2). Representatives are available from 7:30 a.m. – 4:30 p.m. Eastern on Monday – Friday, excluding holidays. If you are located outside of the United States, you should first contact your distributor or dealer directly with any issues.

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