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Service Manual
2001 FORESTER SERVICE MANUAL
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
G8050GE6
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Summary of Contents for Subaru FORESTER2001
- Page 1 When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.
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Page 2: Table Of Contents
WIPER AND WASHER SYSTEMS Page General Description..................2 Wiper and Washer System .................6 Combination Switch (Wiper)..............10 Wiper Blade....................12 Washer Tank and Motor ................13 Front Wiper Arm ..................14 Front Wiper Motor and Link ..............15 Front Washer.....................17 Rear Wiper Arm..................19 Rear Wiper Motor..................20 Rear Washer .....................21 Wiper Control Relay ..................23 Headlight Washer ..................24... -
Page 3: General Description
GENERAL DESCRIPTION Wiper and Washer Systems 1. General Description S902001 A: SPECIFICATIONS S902001E49 Front wiper motor Input 12 V — 54 W or less Rear wiper motor Input 12 V — 42 W or less Pump type Centrifugal Front washer motor Input 12 V —... - Page 4 GENERAL DESCRIPTION Wiper and Washer Systems 2. REAR WIPER S902001A0502 S6M0486A (1) Wiper blade ASSY (5) Wiper arm cover Tightening torque: N·m (kgf-m, ft-lb) (2) Wiper arm 5.9 (0.6, 4.3) (3) Wiper motor 7.8 (0.8, 5.6) (4) Pivot cap WW-3...
- Page 5 GENERAL DESCRIPTION Wiper and Washer Systems 3. WASHER TANK S902001A0503 S6M0564A (1) Washer nozzle (7) Grommet (13) Clip (2) Washer hose (8) Headlight washer motor (14) Joint valve (3) Washer tank (9) Motor bracket (4) Washer tank cap (10) Headlight washer case Tightening torque: N·m (kgf-m, ft-lb) (5) Front washer motor (11) Headlight washer upper nozzle...
- Page 6 GENERAL DESCRIPTION Wiper and Washer Systems MEMO: WW-5...
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Page 7: Wiper And Washer System
WIPER AND WASHER SYSTEM Wiper and Washer Systems 2. Wiper and Washer System S902394 A: SCHEMATIC S902394A21 1. WIPER AND WASHER (FRONT) S902394A2101 SG50-20 WW-6... - Page 8 WIPER AND WASHER SYSTEM Wiper and Washer Systems 2. WIPER AND WASHER (REAR) S902394A2102 SG51-20 WW-7...
- Page 9 WIPER AND WASHER SYSTEM Wiper and Washer Systems 3. HEADLIGHT WASHER S902394A2107 SG53-20 WW-8...
- Page 10 WIPER AND WASHER SYSTEM Wiper and Washer Systems B: INSPECTION S902394A10 Symptom Repair order Wiper and washers do not operate. (1) Wiper fuse (F/B No. 14, 15) (2) Combination switch (3) Wiper motor (4) Wire harness Wipers do not operate in LO or HI. (1) Combination switch (2) Wiper motor (3) Wire harness...
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Page 11: Combination Switch (Wiper)
COMBINATION SWITCH (WIPER) Wiper and Washer Systems 3. Combination Switch (Wiper) C: INSPECTION S902395A10 ¼ Inspect the continuity between each connector S902395 terminal. A: REMOVAL S902395A18 1) Loosen screw to remove a steering column cover. S6M0042 2) Disconnect connectors from combination switches. - Page 12 COMBINATION SWITCH (WIPER) Wiper and Washer Systems ¼ Intermittent operation inspection 1) Turn the wiper switch to INT. 2) Adjust the intermittent control switch to MAX. 3) Apply battery voltage to switch terminals 16 and 2, and inspect the voltage of terminals 7 and 2. (Mea- sure the voltage from after the second time the wiper stops.) B6M1465A If operation is not as specified, replace the switch.
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Page 13: Wiper Blade
WIPER BLADE Wiper and Washer Systems 4. Wiper Blade D: ASSEMBLY S902392A02 S902392 1) Insert the wiper rubber onto the blade so that A: REMOVAL S902392A18 the stopper is in the position shown (at the bottom While pushing locking clip (A) up, pull out blade of the wiper arm). -
Page 14: Washer Tank And Motor
WASHER TANK AND MOTOR Wiper and Washer Systems 5. Washer Tank and Motor C: DISASSEMBLY S902405A06 S902405 Remove bolt, and then pull out washer motor from A: REMOVAL S902405A18 tank. 1) Disconnect the ground cable from the battery. 2) Remove the two bolts, and then disconnect the connectors from washer motors. -
Page 15: Front Wiper Arm
FRONT WIPER ARM Wiper and Washer Systems 6. Front Wiper Arm C: ADJUSTMENT S902404A01 S902404 NOTE: A: REMOVAL S902404A18 The positions for RHD model are symmetrically NOTE: opposite. The positions for RHD model are symmetrically Operate wiper once. Align wiper blade to ceramic opposite. -
Page 16: Front Wiper Motor And Link
FRONT WIPER MOTOR AND LINK Wiper and Washer Systems 7. Front Wiper Motor and Link 5) Remove wiper link from service hole in front panel. S902406 A: REMOVAL S902406A18 NOTE: The positions for RHD model are symmetrically opposite. 1) Remove cowl panel. <Ref. to EI-25 REMOVAL, Cowl Panel.>... - Page 17 FRONT WIPER MOTOR AND LINK Wiper and Washer Systems 3) Connect battery to terminals of connector, and remove terminal connection with motor rotated at low speed, and stop wiper motor through opera- tion. S6M0057 4) Connect battery and confirm that motor stops at automatic stop position after motor operates at low speed again.
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Page 18: Front Washer
FRONT WASHER Wiper and Washer Systems 8. Front Washer S902401 A: LOCATION S902401A13 S6M0559 B: REMOVAL C: INSTALLATION S902401A18 S902401A11 1. NOZZLE 1. NOZZLE S902401A1801 S902401A1101 1) Remove the washer hose from the washer 1) Install in the reverse order of removal. nozzle. - Page 19 FRONT WASHER Wiper and Washer Systems E: ADJUSTMENT S902401A01 NOTE: Adjustment positions for left-handed vehicle. Carry out left-right symmetry for adjustment positions for right-handed vehicle. 1) Turn wiper switch to OFF position. 2) When vehicle stops, adjust washer injection position as shown in the figure. Injection position: A: 410 mm (16.14 in) B: 150 mm (5.91 in)
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Page 20: Rear Wiper Arm
REAR WIPER ARM Wiper and Washer Systems 9. Rear Wiper Arm S902402 A: REMOVAL S902402A18 1) Raise wiper arm cover. 2) Loosen nut to remove wiper arm. S6M0061 B: INSTALLATION S902402A11 1) Install in the reverse order of removal. 2) Adjust the position of the wiper blade. <Ref. to WW-19, ADJUSTMENT, Rear Wiper Arm.>... -
Page 21: Rear Wiper Motor
REAR WIPER MOTOR Wiper and Washer Systems 10. Rear Wiper Motor C: INSPECTION S902532A10 S902532 1) Connect battery to wiper motor connector and A: REMOVAL S902532A18 confirm that wiper motor operates. 1) Remove rear wiper arm. <Ref. to WW-19, REMOVAL, Rear Wiper Arm.> 2) Remove rear gate lower trim. -
Page 22: Rear Washer
REAR WASHER Wiper and Washer Systems 11. Rear Washer S902400 A: LOCATION S902400A13 S6M0560 B: REMOVAL C: INSTALLATION S902400A18 S902400A11 1. NOZZLE 1. NOZZLE S902400A1801 S902400A1101 1) Remove the high-mount stop light. <Ref. to 1) Install in the reverse order of removal. LI-58 REMOVAL, High Mount Stop Light.>... - Page 23 REAR WASHER Wiper and Washer Systems E: ADJUSTMENT S902400A01 1) Turn wiper switch to OFF position. 2) When vehicle stops, adjust washer injection position as shown in the figure. Injection position: A: 60 mm (2.36 in) B: 60 mm (2.36 in) S6M0320A WW-22...
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Page 24: Wiper Control Relay
WIPER CONTROL RELAY Wiper and Washer Systems 12. Wiper Control Relay 3) Measure the voltage when the wiper relay is S902403 operated. A: REMOVAL S902403A18 1. WAGON S902403A1801 1) Remove right quarter lower trim.<Ref. to EI-39 REMOVAL, Rear Quarter Trim.> 2) Remove quarter pocket. -
Page 25: Headlight Washer
HEADLIGHT WASHER Wiper and Washer Systems 13. Headlight Washer B: INSTALLATION S902736A11 S902736 Install in the reverse order of removal. A: REMOVAL S902736A18 1) Disconnect the ground cable from the battery. 2) Remove the front grille. <Ref. to EI-10, REMOVAL, Front Grille.> 3) Draw out headlight washer hose.
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