Chassis - Yamaha YFM250BT 2004 Supplementary Service Manual

CHASSIS

Brake lever and brake pedal:
Front brake lever free play (at lever pivot)
Rear brake lever free play (at lever pivot)
Brake pedal free play
Throttle lever free play
Tightening torques
Part to be tightened
Steering knuckle and tie-rod end
Tie-rod and locknut
Steering shaft and tie-rod end
Front carrier and frame
Front carrier and front fender
Front carrier and front bumper
Front bumper and frame
Front bumper, front fender and
front grill
Front fender and front grill
Rear carrier and frame
Rear carrier and rear fender
Rear fender, air filter case and
frame
Rear fender and frame
Battery holding bracket
Footrest bracket and frame
(left and right)
Footrest, footrest board and foot-
rest bracket (left and right)
MAINTENANCE SPECIFICATIONS
Item
Part
Thread size Q'ty
name
M12 × 1.25
Nut
M12 × 1.25
Nut
M12 × 1.25
Nut
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
Bolt
M10 × 1.25
Bolt
Bolt
Bolt
Standard
0 mm (0 in)
5 ~ 7 mm (0.20 ~ 0.28 in)
20 ~ 30 mm (0.79 ~ 1.18 in)
3 ~ 5 mm (0.12 ~ 0.20 in)
Tightening torque
Nm m · kg ft · lb
2 30
4 40
2 30
M8 × 1.25
4 34
M6 × 1.0
2 7
M8 × 1.25
2 34
M8 × 1.25
4 34
M6 × 1.0
2 7
M6 × 1.0
2 7
M8 × 1.25
4 34
M6 × 1.0
2 7
M6 × 1.0
2 7
M6 × 1.0
1 7
M6 × 1.0 2 7
4 65
M8 × 1.25
4 34
M6 × 1.0
4 7
– 3 –
SPEC
Limit
----
----
----
----
Remarks
3.0 22
4.0 29
3.0 22
3.4 24
0.7 5.1
3.4 24
3.4 24
0.7 5.1
0.7 5.1
3.4 24
0.7 5.1
0.7 5.1
0.7 5.1
0.7 5.1
6.5 47
3.4 24
0.7 5.1