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TS25 MKII : TS25-BAS1-KIT : TS25-BAS1-CAN-240
Battery charger/analyser : Operators Manual
KEEP AIRFLOW CLEAR
KEEP AIRFLOW CLEAR
KEEP AIRFLOW CLEAR
KEEP AIRFLOW CLEAR
10cm
10cm
10cm
10cm
Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt
TS25 MKII
TS25-BAS1-KIT
TS25-BAS1-CAN-240
Battery Charger/Analyser
Operators Manual
VOLTS TIME
%
AMPS
EXTD
DISP
DATA
ENTR
A SET
PROC
CHRG
BATT
V SET
START
TEST
ONE
T SET
STOP
Bxx
Bxx
ON
I
ON
OFF
O
OFF
MEM
MEM
Page 1 of 46
TEST
TEST
TIME
VOLTS
ALARM
%
END
ONE
END
AMPS
Bxx
Bxx
I
ON
I
ON
I
O
OFF
O
OFF
O
MEM
MEM
Copyright Material of Intelligent Charging Limited © 2015
KEEP AIRFLOW CLEAR
KEEP AIRFLOW CLEAR
KEEP AIRFLOW CLEAR
KEEP AIRFLOW CLEAR
10cm
10cm
10cm
10cm
POWER SWITCH
POWER SWITCH
POWER SWITCH
POWER SWITCH
EXTD
DISP
DATA
ENTR
A SET
PROC
CHRG
BATT
V SET
START
TEST
MUTE
T SET
STOP
DANGER
Disconnect the
mains supply before
removing this cover
Printed On : 12/06/17
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Table of Contents
Related Manuals for Intelligent Charging TS25 MKII
Summary of Contents for Intelligent Charging TS25 MKII
- Page 1 TEST T SET STOP TEST MUTE T SET STOP DANGER Disconnect the mains supply before removing this cover Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 1 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 2: Table Of Contents
5.1 EQUIPMENT REQUIRED 5.2 PERFORMANCE CHECKING 5.3 RE-CALIBRATION 5.4 CALIBRATION PROBLEMS 5.5 CALIBRATION EQUIPMENT CONNECTIONS 6 ROUTINE MAINTENANCE Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 2 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 3 7.2 ENTERING OR MODIFYING A LIBRARY ENTRY 8 DEFAULT BATTERY LIBRARY 9 SPECIFICATIONS 10 PRODUCT DISPOSAL INSTRUCTIONS 11 PRODUCT WARRANTY Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 3 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 4: Manual Revision History
21-07-2015 Formatting changes. 23-09-2015 Corrected use of “efficiency” where should read “capacity”. Corrected resolution for capacity test time. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 4 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 5: Ts25 Mkii Description
Maximum charge current has been increased to 12A per channel, and capacity testing still remains at 25A per channel. The TS25 MKII still has paralleling mode where using a common paired cable both channels can be run in parallel to provide a charge capability of 24A and a capacity test capability of 50A. - Page 6 Battery charger/analyser : Operators Manual The TS25 MKII contains the ability that will allow it to be calibrated by the end user. The equipment needed is a good 24V battery, an ammeter capable of reading up to 25A (or a shunt and milli-voltmeter combination) and a voltmeter capable of reading up to 30V.
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Page 7: Controls And Indicators
TS25 MKII : TS25-BAS1-KIT : TS25-BAS1-CAN-240 Battery charger/analyser : Operators Manual 3 CONTROLS AND INDICATORS Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 7 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 8: Display
ONE illuminated means that ONE mode has been selected and the paralleling leads must be used. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 8 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 9: Power Switch
Operation of the circuit breaker is an indication of a fault and the unit will need to be checked before use. 3.5 BATTERY CONNECTORS The battery terminal are where the supplied leads are connected to the TS25 MKII. It is recommended that replacement leads are always purchased from Intelligent Charging. -
Page 10: Keyboard
Manually STOPS The CHARGE/CAPACITY TEST Briefly Displays The Battery TIME Note keys that have no comments against them do nothing while RUNNING Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 10 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 11: Using The Ts25 Mkii
Stray ground loops between the attached equipment and the TS25 MKII could cause catastrophic damage to the unit and the attached equipment. The battery or batteries must be connected to the TS25 MKII as shown in the following diagram: - Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt... - Page 12 TS25 MKII : TS25-BAS1-KIT : TS25-BAS1-CAN-240 Battery charger/analyser : Operators Manual SINGLE OR TWIN CHANNEL BATTERY CONNECTION Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 12 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 13 Disconnect the mains supply before removing this cover AVIATION BATTERY BATTERY CONNECTION WHEN USING “ONE” MODE OF OPERATION Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 13 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 14: Capacity Testing Batteries
This mode will auto terminate the process if either the battery voltage reaches the voltage end point, or if the total capacity test time is achieved. At the end of the test the TS25 MKII will report a percentage of 100% or less depending on why the capacity test was terminated. - Page 15 EXTD key to move to the next digit. Only library numbers 01 to 99 can be selected. The TS25 MKII needs to be placed in capacity test mode by pressing TEST and ensuring that the visual indicator is illuminated.
- Page 16 Process termination codes: The process time is complete. Battery voltage has reached the voltage end point. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 16 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 17: Charging Batteries
To keep batteries in good condition it is important that correct charging procedures are observed. The TS25 MKII is an important tool in ensuring the its flexibility allows the user to choose charge processes that are best suited to the battery. The TS25 MKII has two inbuilt charging processes that suite a wide range of batteries. - Page 18 Care must be taken when connecting batteries which are not fitted with non reversible connectors, i.e. where the use of crocodile clamps are implemented, as damage to the battery and or TS25 MKII may occur if a charge is started in reverse connection.
- Page 19 Voltage set point reached (Constant Current Mode Only). The voltage set point has not been reached within 24Hours. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 19 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 20: Entering Battery Data
If the EXTD key is pressed again the rightmost digit will then flash. This cycle is repeated each time the EXTD key is pressed. The values cannot be Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 20 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 21 EXTD key is pressed. The value entered is in hours and the maximum time than can be entered in 99.9H. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 21 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 22: Using The One Mode Of Operation
4.6 RESETTING THE TS25 MKII The TS25 MKII keeps users modified data in battery backed RAM. It may be necessary at some time to reset this data to the defaults. Three sets of data can be reset. - Page 23 STOP key will abort the reset mode. Parameter Reset. Library Reset Calibration Reset Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 23 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 24: Display Mnemonics
Constant current charge selection or setting. Constant current charge with additional time on voltage set point selection or setting. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 24 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 25: Error Codes
ONE mode this condition will be displayed if either channel A or channel B is currently Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 25 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... - Page 26 While constant voltage charging if the charger detects a battery voltage 10V greater that the target voltage the unit will stop and report this warning. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 26 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 27: Calibration
The following procedure should be observed in order to perform this check. 5.1 EQUIPMENT REQUIRED In addition to the TS25 MKII that is going to undergo a calibration check, the following is a list of equipment that will be required to perform the calibration routines. -
Page 28: Re-Calibration
• 5.3 RE-CALIBRATION The TS25 MKII keeps a calibration constant value stored internally which it uses for calculating true voltage and current from it’s internal measurement circuitry. Because of component tolerances and tolerance drift with time (decay) the values created at manufacturing time can cause measurement errors due to this decay. -
Page 29: Calibration Problems
If necessary the same process is performed for channel B. • 5.4 CALIBRATION PROBLEMS The TS25 MKII has in-built protection to prevent erroneous calibration data from being entered. When performing a re-calibration the unit will validate the data to ensure that it is within reasonable boundaries. -
Page 30: Calibration Equipment Connections
TS25 MKII : TS25-BAS1-KIT : TS25-BAS1-CAN-240 Battery charger/analyser : Operators Manual 5.5 CALIBRATION EQUIPMENT CONNECTIONS Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 30 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 31: Routine Maintenance
Battery charger/analyser : Operators Manual 6 ROUTINE MAINTENANCE Your TS25 MKII is designed to give you many years of trouble free use and Intelligent Charging recommends that at least once per year the following routine maintenance checks should be followed. -
Page 32: Battery Library
Battery charger/analyser : Operators Manual 7 BATTERY LIBRARY The TS25 MKII has 99 sets of built in data, which can be recalled quickly to perform both charging and capacity testing. Recalling library data is covered in the sections on capacity testing and charging. -
Page 33: Default Battery Library
Battery charger/analyser : Operators Manual 8 DEFAULT BATTERY LIBRARY The TS25 MKII comes with a built in list of battery parameters of commonly used batteries. Intelligent Charging provides this list as guidelines only and do not take any responsibility for the fitness of purpose of these parameters. - Page 34 55.0 Captest on voltage Constant Voltage Charge Constant Current Charge 14.5 20.0 C C Charge with Additional Time Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 34 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 35 Constant Current Charge 29.0 20.0 C C Charge with Additional Time HAWKER ENERGY 9750F0540 MODE VOLTS AMPS TIME Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 35 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 36 40.0 Captest on voltage Constant Voltage Charge Constant Current Charge 14.5 20.0 C C Charge with Additional Time Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 36 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 37 Constant Voltage Charge Constant Current Charge 20.0 0.75 C C Charge with Additional Time SAFT 715737-2 MODE VOLTS AMPS TIME Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 37 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 38 20.0 40.0 Captest on voltage Constant Voltage Charge Constant Current Charge 30.0 C C Charge with Additional Time Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 38 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 39 Constant Voltage Charge Constant Current Charge C C Charge with Additional Time SAFT BAT161 (25106) MODE VOLTS AMPS TIME Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 39 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 40 20.0 37.0 Captest on voltage Constant Voltage Charge Constant Current Charge 30.0 C C Charge with Additional Time Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 40 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 41 Constant Current Charge 28.0 10.0 C C Charge with Additional Time HAWKER ENERSYS 9750-0744 MODE VOLTS AMPS TIME Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 41 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
- Page 42 Captest on time Captest on voltage Constant Voltage Charge Constant Current Charge C C Charge with Additional Time Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 42 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...
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Page 43: Specifications
Rated at 25 ° POWER OUTPUT 336W Per Channel 12A at 28V Maximum Per Channel Rated at 25 ° Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 43 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 44: Product Disposal Instructions
Business users should contact their suppliers and check the terms and conditions of the purchase contract and ensure that this product is not mixed with other commercial waste for disposal. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 44 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17... -
Page 45: Product Warranty
Intelligent Charging Limited only obligation shall be to repair or replace such products that have proved to be faulty. Intelligent Charging Limited shall not be liable for any injury, loss or damage, direct or consequential, arising out of the use, or the inability to use the product. - Page 46 TS25 MKII : TS25-BAS1-KIT : TS25-BAS1-CAN-240 Battery charger/analyser : Operators Manual This page is intentionally left blank. Doc: DWG1044-09-R16 TS25 MKII Operators manual.odt Page 46 of 46 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 12/06/17...