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MB/TS25 PC211 UPGRADE Battery Charger
Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 1 of 44 Copyright Material of Intelligent Charging Limited © 2015
Operators Manual
MB/TS25 PC211 UPGRADE
CHARGER/ANALYSER
OPERATORS MANUAL
I N T E L L I G E N T C H A R G I N G
BATTERY 'A'
VOLTS TIME
AMPS
EXTD
DISP
ENTR
A SET
TEST
BATT
V SET
CHRG
ONE
T SET
BATTERY 'A'
BATTERY
BATTERY 'B'
TEST
ALARM
TEST
TIME
VOLTS
%
%
END
ONE
END
AMPS
EXTD
DISP
DATA
DATA
PROC
ENTR
A SET
PROC
TEST
BATT
V SET
START
START
CHRG
MUTE
T SET
STOP
STOP
BATTERY 'B'
MAINS
POWER
Bxx
Bxx
ANALYSER
TRIP
ON
I
ON
I
OFF
O
OFF
O
MEM
MEM
Bxx
Bxx
CHARGE
TRIP
ON
I
ON
I
OFF
O
OFF
O
MEM
MEM
Printed On : 02/09/15
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Table of Contents
Related Manuals for Intelligent Charging MB/TS25 PC211
Summary of Contents for Intelligent Charging MB/TS25 PC211
- Page 1 V SET START CHRG MUTE T SET STOP CHRG T SET STOP CHARGE TRIP BATTERY 'A' BATTERY 'B' Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 1 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 2: Table Of Contents
4.5 USING THE ONE MODE OF OPERATION 4.6 RESETTING THE TS25 UPGRADE 4.7 DISPLAY MNEMONICS 4.8 ERROR CODES 5 CALIBRATION Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 2 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 3: Manual Revision History
Removed Warranty Section. Added New Battery Details To Library. 24-11-2014 Changed drawings so that an actual TS25 model is shown. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 3 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 4: Ts25 Pc211 Upgrade Description
The ONE mode of operation where both channels can be connected in parallel to double charge or discharge rates has been simplified. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 4 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 5: Controls And Indicators
MB/TS25 PC211 UPGRADE Battery Charger Operators Manual 3 CONTROLS AND INDICATORS Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 5 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 6: Display
ONE illuminated means that ONE mode has been selected and the paralleling leads must be used. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 6 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 7: Power Switch
The battery terminal are where the supplied leads are connected to the TS25 UPGRADE. It is recommended that replacement leads are always purchased from Intelligent Charging. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 7 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 8: Keyboard
Manually STOPS The CHARGE/CAPACITY TEST Briefly Displays The Battery TIME Note keys that have no comments against them do nothing while RUNNING Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 8 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 9: Using The Ts25 Upgrade
The battery or batteries must be connected to the TS25 UPGRADE as shown in the following diagram: - Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 9 of 44 Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 10 MB/TS25 PC211 UPGRADE Battery Charger Operators Manual SINGLE OR TWIN CHANNEL BATTERY CONNECTION Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 10 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 11 STOP CHARGE TRIP BA TTERY 'A' BA TTERY 'B' AVIATION BATTERY BATTERY CONNECTION WHEN USING “ONE” MODE OF OPERATION Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 11 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 12: Capacity Testing Batteries
To program these values the TS25 UPGRADE needs to powered and not performing either a capacity test or charge on the channel to be used. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 12 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 13 If the TEST key is pressed this will briefly display the current test mode. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 13 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 14 Process termination codes: The process time is complete. Battery voltage has reached the voltage end point. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 14 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 15: Charging Batteries
Press VSET to change the charge test voltage set point. Press TSET to change the charge duration or additional time. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 15 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 16 At any time during the charge the process can be terminated by simply pressing the STOP key. When the STOP key is pressed the process will be terminated Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 16 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 17 The process time or additional time is complete. Voltage set point reached (Constant Current Mode Only). The voltage set point has not been reached within 24Hours. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 17 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 18: Entering Battery Data
If the EXTD key is pressed again the rightmost digit will then flash. This cycle is repeated each time the EXTD key is pressed. The values cannot be Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 18 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 19 EXTD key is pressed. The value entered is in hours and the maximum time than can be entered in 99.9H. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 19 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 20: Using The One Mode Of Operation
Warning: The use of this function will remove all user defined library items. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 20 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 21 STOP key will abort the reset mode. Parameter Reset. Library Reset Calibration Reset Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 21 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 22: Display Mnemonics
Constant current charge selection or setting. Constant current charge with additional time on voltage set point selection or setting. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 22 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 23: Error Codes
ONE mode this condition will be displayed if either channel A or channel B is currently Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 23 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 24 While constant voltage charging if the charger detects a battery voltage 5V greater that the target voltage the unit will stop and report this warning. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 24 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 25: Calibration
Once this process is completed press to end the charge. STOP Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 25 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 26: Re-Calibration
Set the charge duration to 0.1H using the TSET key. Press START to begin the charge process. Allow the charge current to stabilise. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 26 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 27 Once this process is completed press to end the capacity test. STOP Capacity test circuit calibration is complete. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 27 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 28: Calibration Problems
If the same error is displayed on repeat attempts it is an indication of a breakdown in the internal circuitry and the unit will need to be quarantined and returned to Intelligent Charging for service. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 28 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 29: Calibration Equipment Connections
MB/TS25 PC211 UPGRADE Battery Charger Operators Manual 5.5 CALIBRATION EQUIPMENT CONNECTIONS Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 29 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 30: Routine Maintenance
Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 30 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 31: Battery Library
0.6 Second. The display will briefly show to confirm that the item has been applied to the units’ internal memory. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 31 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 32: Default Battery Library
10.0 Captest on voltage Constant Voltage Charge Constant Current Charge 14.4 3.25 C C Charge with Additional Time Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 32 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 33 55.0 Captest on voltage Constant Voltage Charge Constant Current Charge 14.5 20.0 C C Charge with Additional Time Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 33 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 34 Constant Current Charge 29.0 20.0 C C Charge with Additional Time HAWKER ENERGY 9750F0540 MODE VOLTS AMPS TIME Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 34 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 35 40.0 Captest on voltage Constant Voltage Charge Constant Current Charge 14.5 20.0 C C Charge with Additional Time Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 35 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 36 Constant Current Charge 20.0 0.75 C C Charge with Additional Time SAFT 715737-2 MODE VOLTS AMPS TIME Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 36 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 37 20.0 40.0 Captest on voltage Constant Voltage Charge Constant Current Charge 30.0 C C Charge with Additional Time Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 37 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 38 Constant Voltage Charge Constant Current Charge C C Charge with Additional Time SAFT BAT161 (25106) MODE VOLTS AMPS TIME Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 38 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 39 20.0 37.0 Captest on voltage Constant Voltage Charge Constant Current Charge 30.0 C C Charge with Additional Time Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 39 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 40 Constant Current Charge 28.0 10.0 C C Charge with Additional Time HAWKER ENERSYS 9750-0744 MODE VOLTS AMPS TIME Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 40 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
- Page 41 TIME Captest on time Captest on voltage Constant Voltage Charge Constant Current Charge C C Charge with Additional Time Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 41 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...
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Page 42: Specifications
Rated at 25°C POWER OUTPUT MB25 & TS25 Models 280W Per Channel 10A at 28V Maximum Per Channel Rated at 25°C Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 42 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... -
Page 43: Product Disposal Instructions
Business users should contact their suppliers and check the terms and conditions of the purchase contract and ensure that this product is not mixed with other commercial waste for disposal. Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 43 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15... - Page 44 MB/TS25 PC211 UPGRADE Battery Charger Operators Manual This page is intentionally left blank Doc: DWG1006-34-R3 TS25 PC211 Upgrade Operators manual.odtPage 44 of 44Copyright Material of Intelligent Charging Limited © 2015 Printed On : 02/09/15...