Frymaster PF95LP Installation & Operation Manual
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Frymaster PF95LP Installation & Operation Manual

Frymaster PF95LP Installation & Operation Manual

Portable filtration systems
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PARTS LIST

INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
OCT 13
24-Hour Service Hotline 1-800-551-8633
*8195724*

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  • Page 1: Parts List

     PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. OCT 13 24-Hour Service Hotline 1-800-551-8633 *8195724*...
  • Page 2 Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Frymaster/Dean Factory Authorized Service Agency. WARNING Safe and satisfactory operation of your equipment depends on its proper installation. Installation MUST conform to local codes, or in the absence of local codes, with the latest edition of the National Electric Code, N.F.P.A.
  • Page 3 SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY...

  • Page 4: Table Of Contents

    PF95LP Series Portable Filtration Systems Installation & Operation Manual TABLE OF CONTENTS Page # INTRODUCTION IMPORTANT INFORMATION INSTALLATION INSTRUCTIONS FILTER OPERATION CLEANING AND MAINTENANCE TROUBLESHOOTING PARTS LIST...

  • Page 5: Introduction

    PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.1 Parts Ordering/Service Information Place parts orders directly with your local Frymaster/Dean Factory Authorized Servicer (FAS). Your nearest Frymaster FAS is accessible at www.frymaster.com or you can contact the Frymaster Service Department at 1-800-24-FRYER or 1-318-865-1711.

  • Page 6: Safety Information

    PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.3 After Purchase In order to improve service, have the following chart filled in by the Authorized Service Technician who installed this equipment. Authorized Service Technician/FAS Address Telephone/Fax Model Number Serial Number 1.4 Safety Information...
  • Page 7 C. Qualified Service Personnel 1. Qualified service personnel are those who are familiar with Frymaster/Dean equipment and have been authorized by Frymaster/Dean to perform service on Frymaster/Dean equipment. All authorized service personnel are required to be equipped with a complete set of service parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment.

  • Page 8: Important Information

    PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General PF95LP portable filters can be used with a variety of Frymaster fryers, as well as other manufacturers’ equipment. Oil capacity is approximately 105 pounds. Unit specifications are listed below.
  • Page 9 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General (cont.) Oil or shortening is gravity-drained from the fryer into the filter, and then filtered through filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering.
  • Page 10 This should be done within 15 days of date of delivery. Retain the shipping container for inspection. NOTE: Frymaster does not assume responsibility for damage or loss incurred in transit.
  • Page 11 Irreversible damage will result if water is allowed into the system, and the warranty will be voided. PF95LP Series portable filtration systems use a filter support grid, one sheet of filter paper and a hold-down ring to secure the filter paper in place.
  • Page 12 G. Position filter under the fryer drainpipe to gravity drain the fryer. Lock the rear casters to prevent filter from moving out of position during the filtering process. PF95LP portable filter positioned correctly next to fryer drain valve, with rear casters locked in place.

  • Page 13: Filter Operation

    CHAPTER 4: FILTER OPERATION 4.1 General PF95LP Series portable filters are designed to operate primarily as an independent filter unit. Operations always start by ensuring the unit is properly plugged in, then rolling the filter to the fryer to be filtered. The filter works directly under the fryers’ drain valves. The general layout of a PF95LP Series portable filter with major components identified is illustrated below.

  • Page 14: Filter Preparation

    C. Appropriate Clothing. 4.3 Filter Preparation 1. Position the PF95LP portable filter next to the fryer. Remove filter pan lid and position filter unit under frypot drain-valve extension. 2. Ensure the filter power switch is in "OFF" position prior to connecting to power supply.
  • Page 15 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.4 Changing Filter Paper (cont.) Remove and replace the paper as follows: 1. Remove filter cover. Place the hose wand in the wand holster, located on the left side of the pan (arrow).
  • Page 16 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.4 Changing Filter Paper (cont.) Remove and check the filter paper support screen for cleanliness and clean if necessary. Removing paper support screen from pan. Check the filter-pan for cleanliness and clean if necessary;...
  • Page 17 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.4 Changing Filter Paper (cont.) Replace the hold-down ring and secure by locking latches in place. Secure the hold-down ring latches to lock filter paper in place. Measure 8 ounces of filter powder and distribute evenly over the paper surface.
  • Page 18 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.5 Unit Operation 1. When filtering, follow these steps: 2. Follow the appropriate instructions in Sections 4.3 and 4.4 to prepare the filter unit for operation. 3. Position the filter unit under the fryer drain valve extension prior to draining fryer.
  • Page 19 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.5 Unit Operation (cont.) DANGER The oil temperature of the fryer to be filtered should be approximately 350°F (175°C). Position drain handles properly prior to operating the filter unit. Failure to do this can result in burn injury to the user.
  • Page 20 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.5 Unit Operation (cont.) 8. When filtering is complete, close the drain valve handle. It takes approximately 5 to 7 minutes for the filter to pump all the oil back into the fryer.
  • Page 21 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General Cleaning operations fall into three general categories:  Wiping unit clean, interior and exterior, after each filter session.  Cleaning, changing filter paper and preparing the unit for the next day’s business.
  • Page 22 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.3 Daily- Close Of Business At the close of a working day, filter the oil in all fryers. When the last fryer is finished, follow these steps: Ensure the flexible hose and pump lines are clear by running the filter pump for an additional 10–15 seconds after air bubbles start coming from the oil return line.

  • Page 23: Troubleshooting

    PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.1 Operating Problems Plugged lines and plugged filter paper account for over 90 percent of filtration system malfunctions. A general troubleshooting chart included in this chapter provides systematic instructions to assist the operator in diagnosing common malfunctions.
  • Page 24 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.2 General Troubleshooting (cont.)  Pump won't Tripped circuit breaker.  start. Incorrect or no line voltage.  Allow filter unit to cool for at least 45 minutes and then press (reset) the 7-amp or 5-amp circuit...

  • Page 25: Wiring Diagrams

    PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING Wiring Diagrams 6.3.1 PF95LP 120V Wiring Switch Housing Receptacle ON/OFF Switch 7 Amp Circuit Breaker 120 VAC Thermal Overload Reset Switch Motor Electrical Terminal Box Junction Box 120/230 VAC, 50/60 Hz Motor w/Thermal Overload Protector 6.3.2 PF95LP 230V Wiring...

  • Page 26: Parts List

    PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7.1 Main Components Item Part # Description 824-1089 Caster, Rear- Locking- 2" 810-2141 Caster, Front- Swivel- 2" 823-3613 Frame, Filter PF95 Series 823-3680 Pan, Filter- PF95 Series 809-0070 Nut, ¼-20 Hex SS (Filter Pan to Frame- 4 Required) 809-0190 Washer, .625 x .275 x 40 Flat SS (Use With 809-0070)
  • Page 27 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7.1 Main Components (cont.) Item Part # Description 106-2032SP Ring, Hold-down Assy- 4-Handle PF95 Series 810-2289 Ring, Hold-down Assy- 6-Handle PF95 Series 810-2108 Handle, Latch (For Hold-Down Rings) 809-0808 Screw, Shoulder- 5/16-18 x 0.803" (For Latch Handles)
  • Page 28 PF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 7: PARTS LIST 7.2 Plumbing, Oil-Return Components and Accessories Item Part # Description 813-0022 Nipple, ½" NPT x Close 813-0062 Elbow, ½" NPT 90° 810-1668 Adapter, Male- 5/8 O.D. x ½" (Flexline to NPT) 810-1400 Flexline, 5/8 x 21"...
  • Page 30 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135 SERVICE HOTLINE 819-5724 PRINTED IN THE UNITED STATES 1-800-551-8633 OCT 2013...

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