Toshiba HD-XA2KN Service Manual
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Toshiba HD-XA2KN Service Manual

Toshiba HD-XA2KN Service Manual

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See also: Owner's Manual
FILE NO. 810-200694GR
SERVICE MANUAL
HD DVD PLAYER
HD-XA2KN
The above models are classified as green products (*1), as indicated by the underlined serial numbers.
This Service Manual describes replacement parts for the green products. When repairing these green
product(s), use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
Dec., 2006 GREEN

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  • Page 1 FILE NO. 810-200694GR SERVICE MANUAL HD DVD PLAYER HD-XA2KN The above models are classified as green products (*1), as indicated by the underlined serial numbers. This Service Manual describes replacement parts for the green products. When repairing these green product(s), use the part(s) described in this manual and lead-free solder (*2).
  • Page 2 Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any market- ing of new products containing the restricted substances. Increasing attention is given to issues related to the global environmental. Toshiba Corporation recognizes environmental protection as a key management tasks, and is doing its utmost to enhance and improve the quality and scope of its environmental activities.

  • Page 3: Preparation Of Servicing

    LASER BEAM CAUTION LABEL When the power supply is being turned on, you may not remove this laser cautions label. If it removes, radiation of a laser may be received. PREPARATION OF SERVICING Pickup Head consists of a laser diode that is very susceptible to external static electricity. Although it operates properly after replacement, if it was subject to electrostatic discharge during replacement, its life might be shortened.

  • Page 4: Safety Precautions

    SAFETY NOTICE SAFETY PRECAUTIONS LEAKAGE CURRENT CHECK Measure the AC voltage across the 1500 Ω resistor. Plug the AC line cord directly into a 120V AC outlet (do not use an isolation transformer for this check). Use an The test must be conducted with the AC switch on and AC voltmeter, having 5000 Ω...

  • Page 5: Table Of Contents

    CONTENTS SECTION 1 GENERAL DESCRIPTIONS 1. OPERATING INSTRUCTIONS 2. LOCATION OF MAIN PARTS 2-1. Location of Main Parts 2-2. Location of PC Boards SECTION 2 PART REPLACEMENT PROCEDURES 2. WIRING CONNECTION DIAGRAM 1. REPLACEMENT OF MECHANICAL PARTS 1-1. Front Panel, Front PC Boards 2-1.

  • Page 6: Operating Instructions

    SECTION 1 GENERAL DESCRIPTIONS 1. OPERATING INSTRUCTIONS Please refer to the owner's manual about the contents.
  • Page 7 2. LOCATION OF MAIN PARTS 2-1. Location of Main Parts RAM1 DVD Drive FAN1 Fan Fig. 1-2-1 2-2. Location of PC Boards PWR1 Power PC board U003 ATAPI PC board FRS1 RS232C PC board U001 Main PC board PSW1 Power Switch PC board LED1 Front D-Light PC board FSW1 Front Switch/USB PC board U002 Front FIP PC board...

  • Page 8: Part Replacement Procedures

    SECTION 2 PART REPLACEMENT PROCEDURES CAUTIONS BEFORE STARTING PART REPLACEMENT Electronic parts are susceptible to static electricity and may easily damaged, so do not forget to ground as required. Many screws are used inside the unit. To prevent the screws from missing or dropping, etc. always use a magnetized screwdriver in servicing.

  • Page 9: Main/Power Pc Boards

    1-2. Main/Power PC Boards Power PC Board Main PC Board RS232C PC Board Fig. 2-1-2...

  • Page 10: Dvd Drive

    1-3. DVD Drive ATAPI PC Board DVD Drive Fig. 2-1-3...
  • Page 11 2. WIRING CONNECTION DIAGRAM 2-1. Wiring Connection Diagram After the servicing is complete, return the wiring to its original state by using the diagram below as a reference. RS232C PC board W104 W105 W102 Main PC board Power PC board ATAPI PC board W004 W101...
  • Page 12 2-2. Supplementary Instructions for Reassembling A-1. Fix the wire (W103) with two tapes (TAPE-PET-W10-L50). A-2. Fix the FFC (W004) with the tape (TAPE-PET-W10-L50). A-3. Fix the wire (W104) with the tape (TAPE-PET-W10-L50). (Fixed position :between CN405 and C60D) W 104 Fix (Between CN405 and C60D)
  • Page 13 A-4. Paste the aluminum tapes to the position of A, B, and C. Position A : 25mm(Tape Width) X 30mm Position B : 25mm(Tape Width) X 50mm Position C : 25mm(Tape Width) X 7mm 30mm 30mm 50mm...

  • Page 14: Servicing Diagrams

    SECTION 3 SERVICING DIAGRAMS 1. CIRCUIT SYMBOLS AND SUPPLEMENTARY EXPLANATION 1-1. Precautions for Part Replacement • In the schematic diagram, parts marked (ex. • Using the parts other than those specified shall violate the regulations, and may cause troubles such as F801) are critical part to meet the safety regulations, so operation failures, fire etc.

  • Page 15: Inductor Indication

    1-4. Inductor Indication Eg. 4 ... Η Unit None µ ... µH ... mH Tolerance None ... ±5% ... ±0.1% ... ±0.25% ... ±0.5% ... ±1% ... ±2% Type name ... ±10% ... ±20% Fig. 3-1-4 1-5. Waveform and Voltage Measurement Eg.

  • Page 16: Printed Wiring Board And Schematic Diagram

    2. PRINTED WIRING BOARD AND SCHEMATIC DIAGRAM W106 WIRE memo FPS1 PSW1 U002 PSW1 W001 FFC 12 L110 FRONT_RS232C PWR_ Ritgh Angle CN106 CN107 SW_USB UNIT FRONT FIP UNIT W002 FFC 20 L110 CN101 SW UNIT E+5V W003 FFC 16 L110 Power_LED W004 FFC 40 L250...

  • Page 17: Block Diagrams

    3. BLOCK DIAGRAMS Front Unit USB*2 14.31318MHz X'tal 256MB Clock Gene. HD-DVD DDR SDRAM 3.3V<->5VTrans. ICS950812 512Mb*4 100MHz Thermal Sensor 48MHz33MHz ADM1032AR DDR333 100MHz Timer USB1.1 32.768KHz Buffer uCOM Driver uPD78F0534 UART1 232C(8pin) EMMA3 GB(S)-UEU-A EJTAG interface JTAG(10pin) RS232C 48MHz ICH4-M N-Wire interface *2 N-Wire(TP only)

  • Page 18: Circuit Diagrams

    4. CIRCUIT DIAGRAMS 4-1. Power Supply Circuit Diagram Fig. 3-4-1...

  • Page 19: Front Circuit Diagram

    4-2. Front Circuit Diagram 4-2-1. Front FIP Circuit Diagram Fig. 3-4-2...

  • Page 20: Power Switch Circuit Diagram

    4-2-2. Power Switch Circuit Diagram Not use Fig. 3-4-3...

  • Page 21: Front Switch/Usb Circuit Diagram

    4-2-3. Front Switch/USB Circuit Diagram Not use Fig. 3-4-4...
  • Page 22 4-2-4. Front D-Light Circuit Diagram Fig. 3-4-5...

  • Page 23: Rs232C Circuit Diagram

    4-3. RS232C Circuit Diagram Fig. 3-4-6...
  • Page 24 4-4. Main Circuit Diagram Note : The main circuit diagrams describe only part of information. 4-4-1. Audio Output Circuit Diagram VEE-5V VCC+12V E+5V QA21 EA15 2SA1213 EA18 E+6V EA07 CA50 006 007 008 010 801 802 805 807 808 809 813 819 RA96 PWPON-M5P NOISE 2.2k EA05 CA46 CA29 FZ0.1u EA17 F22u(2012) 007 020 RA78...
  • Page 25 4-4-2. Timer Circuit Diagram R781 R780 R782 R783 CPU+5V L704 VOUT CPU+5V E753 MMZ1608S601 C722 B0.01u C726 C724 E754 F0.1u 47uF16V X701 CN705 X702 AT-41-20M E+5V SP-T2A 52808-1671 R725 R778 C720 FL+5V B0.01u(1608) R776 R747 L707 R775 820k MMZ1608S601 R774 CN701 R732 P_CORE...
  • Page 26 4-4-3. Video Scaller Circuit Diagram SCALER-DDR_VREF VTT(REON) EP35 SCALER-VDD2.5V CP06 ICP03 B0.1u CP08 B0.01u VREF VDDQ MCLK CP07 B0.01u VDDQ MCLKN CP57 B0.01u SCALER-VDD2.5V VDDQ ICP01 MCLKE CP167 B0.01u EP17 VDDQ RP56 MDQS[4] MDQS[4] CP59 B0.01u PQ025EZ02ZPH DQS0 VDDQ CP101 RP57 MDQS[5] MDQS[5]...
  • Page 27 4-4-4. Video Output Circuit Diagram CX24 RX36 ICX09 VCC+5V VCC3.3V E+6V TPX01 RX35 CX73 MM1565AF B0.1u EX09 VCC+12V Mute1 COUT EX10 ICX03 RX49 4.7k CX25 PWPON-M5P MM1561J VSAG RX66 RX65 TPX02 CX11 005 006 007 008 801 802 805 807 808 809 813 819 YCMIX EX14 VOUT...
  • Page 28 4-5. ATAPI Conversion Circuit Diagram Fig. 3-4-11...
  • Page 29 5. PC BOARDS 5-1. Front FIP PC Board A100 Fig. 3-5-1 Front FIP PC Board (Top side) Fig. 3-5-2 Front FIP PC Board (Bottom side) 5-2. Power Switch PC Board CN101 Fig. 3-5-3 Power Switch PC Board (Top side) Q102 C118 Q101 Fig.
  • Page 30 5-3. Front Switch/USB PC Board 5-4. ATAPI PC Board IC102 W103 S108 J101 J102 S103 Fig. 3-5-5 Front Switch/USB PC Board (Top side) Fig. 3-5-7 ATAPI PC Board (Top side) Fig. 3-5-6 Front Switch/USB PC Board (Bottom side) Fig. 3-5-8 ATAPI PC Board (Bottom side)
  • Page 31 5-5. D-Light PC Board Fig. 3-5-9 D-Light PC Board (Top side) Fig. 3-5-10 D-Light PC Board (Bottom side) 5-6. RS232C PC Board CN108 Fig. 3-5-11 RS232C PC Board (Top side) C106 Fig. 3-5-12 RS232C PC Board (Bottom side)

  • Page 32: Safety Precaution

    SECTION 4 PARTS LIST SAFETY PRECAUTION The parts identified by ! ( ) mark are critical for safety. Replace only with part number specified. The mounting position of replacement is to be identical with originals. The substitute replacement parts which do not have the same safety characteristics as specified in the parts list may create shock, fire or other hazards.

  • Page 33: Exploded Views

    EXPLODED VIEWS 1-1. Packing Assembly Z011 Z010 Z006 Z001 Z002 Note: The shape of the packing material is sometimes different. Fig. 4-1-1...

  • Page 34: Chassis Assembly

    1-2. Chassis Assembly CAL1 PALL PALR B300 U003 W004 FRS1 W102 W105 RAM1 PWR1 FAN1 CND01 LED1 W101 PSW1 W106 W104 A001 W001 U001 W103 W003 FSW1 W002 U002 Fig. 4-1-2...

  • Page 35: Parts List

    2.PARTS LIST Location Part No. Description - ELECTRICAL PARTS - U001 P000479110 PC BOARD ASSY MAIN CND01 P000480920 HDMI JACK,DC1R019JBE U002 P000479080 PC BOARD ASSY FRONT-FIP U003 P000479060 ATAPI-FFC ADAPTER PWR1 P000479130 POWER-UNIT, MPN5236P FSW1 P000479100 PC BOARD ASSY FRONT-SW LED1 P000479090 PC BOARD ASSY FRONT-LED...

  • Page 36: Supplement1. Firmware Version Update

    SUPPLEMENT SUPPLEMENT1. Firmware Version Update We plan to respond to these developments by providing the firmware update. The latest information will be informed Toshiba customer support on the WEB. 1) Main Firmware 2) HD DVD Drive Firmware 1. HD DVD Player FW Update To update the firmware, the following procedures are provided.
  • Page 37 4. Firmware Update Procedure (1) Main (or Drive) FW Update by CD-ROM disc 1) Insert Update disc into the unit. 2) Indicate the notice. -> Select YES & press “OK” button on the remote control. 3) Version update is started. Waiting a few minutes. 4) Tray will be opened and power off automatically.

  • Page 38: Supplement2. Error Code

    Playback is prohibited. The playback is stopped. AACS Error Error Code AACS Error Failed to verify the content. The playback is stopped. Error Code Management system error occurred. Please call Toshiba AACS Error Customer Support. Error Code System error occurred. Error Code AACS Error Cannot play the disc.
  • Page 39 Playback is prohibited. The playback is stopped. AACS Error Error Code Failed to verify the content. The playback is stopped. AACS Error Error Code Management system error occurred. Please call Toshiba AACS Error Customer Support. Error Code AACS Error System error occurred.
  • Page 40 2. Update Error Error Code Remark Contents of Error Decryption Error Decryption Error Same Version file read error file read error Memory Error Memory Error File Error Network Error Wrong Network Setting Proxy Error Wrong Network Setting Proxy Error Wrong Network Setting Proxy Error LAN connection error connect error...
  • Page 41 Error Code Remark Contents of Error not valid time clock setting long path name verification error server error line busy server error line busy server error line busy SSL error data size error data size error Drive Error Drive manufacturer Error Drive Error Drive Error Drive Error...

  • Page 42: Supplement3. Troubleshooting

    SUPPLEMENT3. TROUBLESHOOTING 3-1. Standby LED (red) does not light. START (1) E+5V supplied to pin 16 of Power_LED on pin 2 of Replace PWR_SW unit. CN601 from power unit? CN702 is “L”? Replace power unit. Failure of main unit. 3-2. LED (green) does not light at power on.

  • Page 43: Cpu Fan Does Not Work

    3-3. CPU FAN does not work. START (3) Pin 1 of CN803 develope Replace FAN unit. 12V±5%? Power circuit troubleshooting 3-4. Indicator does not light. (“WELCOME” does not light at startup.) START (4) Pin 1~4 of IC705 VFD driver IF bus working at startup? PIN 20 of CN601 Replace front FIP...

  • Page 44: System Does Not Run. ("Welcome" Displayed And Key Operation Disabled)

    3-5. System does not run. (“WELCOME” displayed and key operation disabled) START (5) E602(VCC+3.3V) voltage TP414 is "H" (3.3V)? output correctly? Power circuit troubleshooting Failure of main unit Connector (CN403) of DVD drive and power connector connected correctly? Check CN403 connection and replace FFC cable.

  • Page 45: No Picture Appears

    3-6. No picture appears. • Before repair, confirm the connection with a TV set and the settings of DVD player. START (6) Check HDMI troubleshooting.(3-6-1) Check "MODE" switch in case of HD-XA2/XE1. All analog (video, S-video, component) and HDMI do Check and replace cable.

  • Page 46: No Audio Is Played Back

    3-7. No audio is played back. • Before repair, confirm the connection with a TV set and the settings of DVD player. START (7) Check and replace AV cable. All analog, digital, and Check and replace HDMI cable. HDMI audio are not Replace main unit.

  • Page 47: Extension Port Does Not Work

    3-9. Extension port does not work. START (9) Check and replace CN402 cable Neither right port nor (W101) or replace front SW_USB unit. left port works? Either one port does not work. Device to be connected is Check the device supported by this mode. supported? Failure of main unit...

  • Page 48: Front Panel Keys/Remote Control Are Disabled

    3-10. Front panel keys/remote control are disabled. START (10) Front Power LED lighting? Change power unit. Check and replace CN703 FFC (W001) cable. PJ7 connected correctly? Replace front SW_USB unit. Failure of main unit 3-11. Other Symptoms • Improper LAN connection LAN depends on the quality of the environment and lines to which LAN is connected.

  • Page 49: Power Circuit Troubleshooting

    3-12.Power Circuit Troubleshooting START (11) “H” Power unit ON/OFF control signal check PS_ON(Pin 1 of CN601). “L” Power system voltage Power Measuring points Output voltage VCC3.3V E602 +3.3 ±0.16V Failure of connector VCC+5V E603 +5.0 ±0.25V (CN601) and/or power unit E+6V E604 +5.8 ±0.3V...

  • Page 50: Specifications

    SPECIFICATIONS Power requirement 47.0W Power supply 120V AC 60Hz Mass 6.2kg External dimension Width 438 x Height 74.4 x Depth 344mm Signal system Standard NTSC Color TV system Laser Semiconductor laser, Wavelength: 405nm/650nm/780nm VIDEO output 1.0Vp-p (75Ω), Sync signal negative, Pin jack x 1 system S-VIDEO output (Y) 1.0Vp-p (75Ω), Sync signal negative, (C) 0.286Vp-p (75Ω), 1 at rear...
  • Page 51 1-1, SHIBAURA 1-CHOME, MINATO-KU, TOKYO 105-8001, JAPAN...

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