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KZ SPORTSMEN LE Owner's Manual

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SPORTSMEN
LE
GUIDEBOOK TO ENJOYMENT OF
YOUR KZRV
RECREATIONAL VEHICLE
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www.pdffactory.com

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  • Page 1 SPORTSMEN GUIDEBOOK TO ENJOYMENT OF YOUR KZRV RECREATIONAL VEHICLE PDF created with pdfFactory trial version www.pdffactory.com...
  • Page 2 THE PURPOSE OF THIS OWNER’S MANUAL IS TO PROVIDE MOST CURRENT INFORMATION AVAILABLE CONCERNING YOUR NEW RECREATIONAL VEHICLE ABOUT CARE AND USAGE. ALSO MINOR MAINTENANCE AND CRITICAL SAFETY WARNINGS ARE INCLUDED AND MUST BE READ AND OBEYED. ADDITIONAL MAINTENANCE INFORMATION IS FOUND IN ‘MAINTENANCE MANUAL’...
  • Page 3 KZRV “BUILDING QUALITY AND FUN FOR OVER 40 YEARS” We congratulate you on your purchase of a KZRV, recreational vehicle. You have chosen a quality built RV which should provide you with many years of camping memories and fun. The recreational vehicle you have purchased has been inspected by our trained inspectors and fully meets our high quality standards.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Chapter 1 – Introduction to RV Ownership ........1 Safety Considerations ..............2 Reporting Safety Defects ............2 Safety When Emergency Stopping ........3 Additional Safety Considerations .......... 3 Extended or Cold Weather Use ..........4 Condensation ................4 Causes...….…………………………………………………..…4 Solutions…………………………………………………………5 Interior Ventilation……………………………………...……………5...
  • Page 5 Tire Repair ..............24 Tire Fundamentals ............24 Vehicle Load Limits………………………………………25 Cargo Capacities………………………………………….26 How Overloading Affects Your RV and Tires ..... 26 Tire Speed Rating……………………………………………..27 Tire Safety Tips ..............27 Preventing Tire Damage ..........27 Tire Safety Checklist ............ 27 How to Change a Tire………………………………………...28 Wheel Lugs .................
  • Page 6 Blinds………………………………………………….………..44 Ladder-Outside………………………...………….…………..45 Power Tongue Jack…………………………………………..45 Chapter 4………………………………………………………….…….46 Water and Drainage Plumbing ..........46 Fresh Water System………………………………..…………..46 Tanks……................46 Filling Fresh Water System ..........46 12-Volt Demand Pump ............47 Faucets…................48 Bath and Shower ..............48 Outside Shower (Optional) ..........49 Fresh Water Lines…………………………………...………..49 Lo-Point Drains……………………………...……….………..50 Sanitizing and Filling the Potable Water System ....
  • Page 7 12 Volt DC System ............. 73 Converter………............74 Auxiliary Battery (Optional on Some Units) ....74 Circuit Breakers and Fuses-12Volt DC ......75 Exterior Lights and Connector, 12V ......76 Porch Lights………… ........... 77 Brake Wiring………………………………………….…...77 Chapter 5 – Appliances…………........... 79 Furnace………………..............

  • Page 8: Chapter 1 - Introduction To Rv Ownership

    The purchase of your KZRV product allows you to enter this type of camping and leisure travel. Your coach has been designed and engineered to offer many comforts of home. KZ Recreational Vehicles are designed and constructed to be used as temporary living quarters for camping and travel uses.

  • Page 9: Safety Considerations

    continuation of safe and trouble-free operation. Camping is a great way to relax and enjoy the outdoors with your friends and family. Please remember to tread lightly on our beautiful land and leave only your footprints so that others may enjoy nature as much as you did.

  • Page 10: Safety When Emergency Stopping

    Washington, DC 20590 You can also obtain other information about motor vehicle safety from the Hotline. Safety When Emergency Stopping It is wise to carry road flags and/or triangular warning devices to be used when necessary. When pulling off a highway, use your four way hazard lights as warning flashers, even if only to change drivers.

  • Page 11: Extended Or Cold Weather Use

    11. Extinguish all campfires before leaving your campsite. EXTENDED OR COLD WEATHER USE Your KZ recreational vehicle has been built for enjoyment in a recreational manner. This recreational vehicle is not intended to be used as full-time living quarters. Nor is this a four season unit. Using this unit in freezing conditions is not recommended.

  • Page 12: Solutions

    C. Normal breathing will emit approximately 1/2 pint of moisture into the air per person, per day. The more occupants the greater quantity of condensation you may find. Solutions: 1. When taking a shower, open bath roof vent approximately ½ inch allowing moisture to escape.
  • Page 13 Numerous ways are provided to exchange air in coaches. 1. Open windows on non-rainy days, allowing air exchange between inside and outside. 2. Power hood vent above cooking stove will send heat and food smell outside. Roof vent; numerous types; a.

  • Page 14: Chapter 2 - Service Procedures

    KZRV and Your KZRV Dealer have a strong and dedicated interest in maintaining the highest quality customer relations with its owners. Your satisfaction with your KZ recreational vehicle and your KZRV dealer is our primary concern. In addition to producing high quality products, we want to assure our customers of our support with parts and service availability.

  • Page 15: Dealer

    Dealer Your authorized KZRV dealer has performed a PDI (pre-delivery inspection) on your recreational vehicle. Since your dealer is authorized to sell KZRV products, they are also there to supply parts, optional equipment, and provide service repairs, warranty or otherwise as needed. First choice for warranty repairs is your selling KZRV dealer.

  • Page 16: Seasonal Site

    If you are traveling and are unable to locate an authorized KZ dealer, or an authorized dealer for the component needing service, please call our customer service office at (866)472-5460. Service at a non-authorized dealer MUST have prior authorization.

  • Page 17: Towable Limited Warranty

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  • Page 20: Chapter 3 Using Your Rv

    CHAPTER 3 USING YOUR RV In this chapter you will find three areas of useful information to assist you with correct equipment, traveling, and finally, actually using your recreational vehicle. EQUIPMENT______________________________________ Tow Vehicle Begin your camping experiences by obtaining a tow vehicle which will adequately transport your recreational vehicle to and from your chosen destinations.

  • Page 21: Hitches - Fifth Wheel

    Weight distributing hitches apply leverage between the tow vehicle and trailer. This assists in equalizing the weight between vehicles, resulting in both vehicles traveling level. The condition of the tow vehicle’s suspension system will affect the towing performance capability of your equipment. CAUTION Trailers with tandem axles need to travel as level as possible, avoiding different weights on each axle plus handling conditions.

  • Page 22: Hitch Height Specifications - Travel Trailer

    socket to the ground, approximately 18 to 22 inches as shown, for correct spacing. You may wish to add 1 to 2 inch to this amount to compensate for sag of suspension of the tow vehicle when hooked to tow vehicle. Hook-Up (Travel Trailer) Hooking up your travel trailer is not difficult and gets easier with practice.

  • Page 23: Traveling

    CAUTION Remember – always have the safety chain attached to tow vehicle, as required in your state. TRAVELING—— WEIGHTS For safety reasons and federal regulations KZRV provides accurate weight specifications to owners. On the exterior left front corner of the coach you will find the Federal “Vehicle Identification Number” sticker, as required by the federal government.

  • Page 24: Weighing Vehicle (Loaded Or Unloaded)

    Gross Axle Weight Rating (GAWR): is the value specified as the load carrying capacity of a single axle system, as measured at the tire-ground interfaces. One of five components will determine this rating: tires, axle, springs, brakes, or wheels. One of these five is generally rated slightly less than the others, which is used for the rating.

  • Page 25: Loading The Trailer-Distribution

    Loading the Trailer—Distribution Your recreational vehicle has been engineered to make maximum use of the available space for living and storage areas. equipment and supplies you take along while traveling can be carried safely, provided the additional weight is distributed properly. Proper weight distribution within your trailer is an important factor in safety and efficiency of your trailer brakes, hitching, and how your tow vehicle will pull the trailer.

  • Page 26: Outside Kitchen

    WARNING T H I S S T O R A G E C O M P A R T M E N T I S N O T D E S I G N E D F O R T R A N S P O R T O R S T O R A G E O F I N T E R N A L C O M B U S T I O N E N G I N E O R S U P P L E M E N T A R Y M O T O R WARNING The rear bumper on the frame will only carry 100lbs, therefore only the...

  • Page 27: Towing

    Towing When towing your trailer or fifth wheel you need to recognize the extra weight behind your vehicle. Below is a list of things which you need to remember while traveling. 1. With the trailer attached you will have slower acceleration and will require more distance to stop.

  • Page 28: Safety First-Basic Tire Maintenance

    • Improve fuel economy. • Increase the life of your tires. This booklet presents a comprehensive overview of tire safety, including information on the following topics: • Basic tire maintenance. • Uniform Tire Quality Grading System. • Fundamental characteristics of tires. •...

  • Page 29: Understanding Tire Pressure And Load Limits

    • Front and rear axle weight ratings (GAWR-the maximum weight the axle systems are designed to carry). [For TT] Both placards and certification labels are permanently attached to the trailer on the forward half of the left side, and are easily readable from outside the vehicle without moving any part of the vehicle.

  • Page 30: Steps For Maintaining Proper Tire Pressure

    The recommended tire inflation pressure that vehicle manufacturers provide reflects the proper psi when a tire is cold. The term cold does not relate to the outside temperature. Rather, a cold tire is one that has not been driven on for at least three hours. When you drive, your tires get warmer, causing the air pressure within them to increase.

  • Page 31: Tire Tread

    Tire Tread The tire tread provides the gripping action and traction that prevent your vehicle from slipping or sliding, especially when the road is wet or icy. In general, tires are not safe and should be replaced when the tread is worn down to 1/16 of an inch. Tires have built-in tread wear indicators that let you know when it is time to replace your tires.

  • Page 32: Vehicle Load Limits

    U.S. DOT Tire Identification Number— This begins with the letters “DOT” and indicates that the tire meets all federal standards. The next two numbers or letters are the plant code where it was manufactured, and the last four numbers represent The week and year the tire was built.

  • Page 33: Cargo Capacities

    Cargo Capacities [For TT] Cargo can be added to the vehicle, up to the maximum weight specified on the placard. The combined weight of the cargo is provided as a single number. In any case, remember: the total weight of a fully loaded vehicle can not exceed the stated GVWR. Water and propane also need to be considered.

  • Page 34: Tire Speed Rating

    Tire Speed Rating Each original tire installed on KZ RV recreational vehicles have a speed rating of 75 MPH or greater. Please note maximum load rating, tire pressure, and speed rating as imprinted on the sidewall of tire.

  • Page 35: How To Change A Tire

    How to Change a Tire 1. Place blocking under main rail of frame with hydraulic jack on top of blocking in front of front spring, ALWAYS on main rail. 2. Break lug nuts loose before raising coach. DO NOT REMOVE lug nuts Raise coach with jack until wheel and tire is off the ground.
  • Page 36 A brake control must be installed in your tow vehicle to activate electric brakes with 12-volt power either manually or by foot brake pedal. Most popular type is an electronic controller, operating completely on electric current. See operating instructions provided with the controller for adjustment and operation procedures.

  • Page 37: Breakaway Switch

    Breakaway Switch The breakaway switch is a safety part of your trailer’s electric brake system. The very instant a breakaway occurs, the pull pin which is linked to the tow vehicle is pulled from the switch. The two contacts automatically close to complete the electrical circuit and apply the trailer brakes.

  • Page 38: Setting Up And Using Your Recreational Vehicle

    SETTING UP AND USING YOUR RECREATIONAL VEHICLE____ We recommend that you select a level or nearly level place for camping. There are two reasons to be level. First, all components in your coach, such as your water drainage system and especially your refrigerator, are designed to operate in a level position.
  • Page 39 The use of stabilizer jacks on a recreational vehicle is a popular and useful option. They provide a reasonable amount of stability while using, occupying, and moving around in your camper. It is important to remember that stabilizer jacks are for support of the coach and are not designed to bear the weight of a recreational vehicle.

  • Page 40: Safety Detectors

    GENERAL DETECTOR INFORMATION As you are confined in a RV which is much smaller than a standard house, you must realize safety detectors will be actuated much sooner than in a residential house, due to there being much less air volume.

  • Page 41: Dual Sensor Technology

    the body’s ability to supply oxygen to itself. Because CO is a colorless, odorless, tasteless, and highly poisonous gas that prevents the blood from carrying oxygen to vital organs, CO is 200 times more likely to replace oxygen in the blood. It can endanger lives even at low levels of concentration.

  • Page 42: Lower Power Option

    Gas Alarm: When you power the alarm, it has a warm-up period of approximately 1 minute. This unit cannot go into a gas alarm during the warm-up period. After 1 minute the alarm can detect explosive gas and will energize the relay on models 35-742-R and 35-742-R-MS.

  • Page 43: Propane Gas Alarm

    PROPANE GAS ALARM The RED LED will flash and the alarm will sound a steady tone whenever a dangerous level of propane or methane gas is detected. IMMEDIATE ACTION IS REQUIRED. See Procedures To Take During A Gas Alarm. The detector will continue to alarm until the Test/Mute switch on the front of the alarm is pressed.

  • Page 44: Smoke Alarm

    days. After 30 days the signal cannot be reset and the alarm MUST be replaced. DO NOT DISCONNECT THE ALARM UNTIL YOU HAVE A REPLACEMENT ALARM AVAILABLE TO INSTALL. Smoke Alarm Smoke alarms are REQUIRED WHEN PROPANE IS IN THE COACH AND OPEN FLAME COOKING HAPPENS Alarm is placed on the ceiling between the sleeping area and cooking area.

  • Page 45: Steps-Two Or Three

    Steps (Two or Three) Before entering your recreational vehicle place your hand in the center of the step assembly. Pull the step outwards. The step assembly will raise slightly and then out, away from the coach. The lower step will unfold 180° to useable position. The arm on the step will meet a positive stop.
  • Page 46 where you hook-up to TV and satellite. There is an on/off button on the power supply to engage the booster, located inside the antenna head. This antenna also serves as a radio receiver for the sound system in the coach. Location of this power supply is: 1.

  • Page 47: Slide Outs

    SLIDE-OUTS With many models of trailers, KZRV builds numerous slide out systems as listed below, followed by descriptions. Several different vendors supply components, loose and/or attached to frames. 1. Below floor system - All metal components are external, located under floor and in frame, inside of enclosed underbelly cover. 2.

  • Page 48: Trailer Set-Up Requirements-General

    TRAILER SET-UP REQUIREMENTS - GENERAL FOR SLIDE- OUTS Note: 1. Before operating the slide-out room, level the trailer front-to-rear and side to side. 2. Extend all stabilizer jacks to make solid contact with the ground and/or on solid blocks. Placing stabilizer jacks onto a hard surface allows the coach to remain square and assure a good weather tight seal between the room and trailer sidewall.
  • Page 49 CLOSE : To retract, reverse the procedure and hold button until the room is fully inside with gaskets sealing to the outer wall. It takes about 20 seconds to move the slide in or out. KZRV does NOT require or suggest blocking, supports, jacks, etc., to be used under slide outs during extended normal use.

  • Page 50: Electrical Components

    Electrical Components A 12 volt DC motor is located under the frame. It may be inside of main rail on frame, or on some models it will be on the outer side on main rail along with front to rear shaft. On the above floor slide, it will be under the floor of the sofa or dinette.

  • Page 51: Blinds

    BLINDS Any blinds with loose cords, such as mini-blinds CANNOT be installed in bunks designed and built for young children. Night shades, installed, have cords anchored to lower part of window and need to be secured for operation. KZRV recommends these shades be in the UP position for travel to avoid lower metal holder being in contact with garnish on window.

  • Page 52: Ladder-Outside

    Ladders—Exterior Ladder is provided as an option on most coaches to climb onto roof areas. Ladders are rated to handle 200lbs.at a time when climbing onto roof. Do not store articles on the ladder during travel. If you do so, warranty will become void on the ladder.

  • Page 53: Chapter 4

    CHAPTER 4 SYSTEMS WATER AND DRAINAGE PLUMBING_______________________ Your KZ recreational vehicle has a complete water system, to carry fresh water, as well as holding tanks for used water. Each group has its own explanation along with its own operation. FRESH WATER SYSTEM_________________________________...

  • Page 54: 12-Volt Demand Pump

    C. During the tank being filling process, check the Tank on Monitor panel (if applicable). CAUTION DO NOT leave tank unattended while filling, as an over filled tank will built pressure, causing tank to crack, rupture, and leak or even damaging sup- ports holding it in place.

  • Page 55: Faucets

    The pump has a small filter attached on the “in port “ side to prevent any foreign matter from entering the pump. You need to annually, or even more often, remove the lower cup and clean it out. When pump is not in use, turn 12-volt power off at the switch. Occasionally your water pump may start/stop quickly ( within a second ).

  • Page 56: Outside Shower (Optional)

    The shower head used in the bathroom has a non-positive shutoff valve and will drip slightly in shut-off position. A vacuum breaker is also built into the faucet to permit water in hose to drain out as a code requirement. Before beginning your shower be sure the water heater is lit.

  • Page 57: Lo-Point Drains

    Low-Point Drains Low-Point drains are placed on recreational vehicles to drain water lines, tanks, and water heater to prepare coach for winterization and sanitizing systems. Fresh water supply tanks will have their own separate drains under the floor and/or frame, with a valve to be opened to drain, over flow drain line may be close by.

  • Page 58: Drainage (Fresh Water)

    Sanitation System Toilets Two types or models of toilets are used on KZ recreational vehicles. One is the Style II model featuring a foot pedal for flushing. The second type is referred to as the Aqua Magic V. This toilet is available with one lever for flush operation or with foot flush operation.

  • Page 59: Using Toilet And Tank System

    After each flush, about two inches of water will be in bowl, which is fine for travel. For best operating function, keep four to six inches of water in the bowl. This assists flushing procedure. Always flush for ten seconds or more to ensure all solids and wastes move into tank and are not held in drainage pipes.

  • Page 60: Vents

    CAUTION It is important to use adequate water to flush and have several gallons of water with chemicals in the tank. This helps the flow of wastes and reduces solid waste build-up. Vent A very important part of your sanitation system is the vent system in your coach.

  • Page 61: Draining The Tanks

    All drain pipes will have a “P-trap” installed into each line. Water in these traps prevent odors from escaping into the coach. During travel, water from the P-traps may spill and permit odors into the coach. These odors come from fats and food particles decomposing in the tank.

  • Page 62: Flush System

    CAUTION Keep drain valve closed. Sewer gases may be present when RV is connect- ed to campground sewage hookup. If drain valve is open, sewer gases may be vented out the side of the RV. (See owners manual). The flush system is designed and built to rinse the waste holding tank, AFTER waste tank has been drained completely of water and solids.

  • Page 63: Winterizing Your Recreational Vehicle

    compartment into heat duct built into floor, allowing warm airflow throughout tank area. Winterizing Your Recreational Vehicle Preparing your trailer for cold weather is very important for most states and Canada. Failure to prepare your coach for cold weather will cause the water systems to freeze resulting in breakage. Damages related to freezing are not covered under the terms of your limited warranty.
  • Page 64 10. Any left over antifreeze in container can be retained for future use. If you do not have a pre-built siphon hose in your coach, you could purchase or build a kit to attach to the “in” port of the water pump. A by-pass kit is NOT standard on all coaches.
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  • Page 66: Propane Fuel System

    PROPANE FUEL SYSTEM________________________________ The fuel system in your recreational vehicle has numerous compo- nents such as, piping, copper tubing, brass connectors, hoses, reg- ulators and appliances. Each of these components will be explained in its appropriate area. Propane is the only fuel permitted to be used in a recreational vehi- cle and its appliances.

  • Page 67: Servicing And Filling Propane Containers

    1. Main pass thru portion to fill container and draw propane from, is controlled by upper three sided knob. 2. 10% valve, a small screw on the side of main body allows any air to be released and indicates when container is full at 80% 3.
  • Page 68 Two overfill devices are built into the valve to prevent overfilling of the container. First, is the small brass “knob” or “screw” inside of the valve. This “10% valve” must be open when filling, allowing air to escape. When the container reaches 80% of the correct capacity, liquid appears.

  • Page 69: Installing Propane Containers

    DO NOT use tools to open or close the tank valve. HAND TIGHTEN ONLY to avoid damage to the valve or handle. Installing Propane Containers KZ recreational vehicles are equipped with 20 or 30 pound propane containers, depending on floor plan models. Mounting and attaching instructions are listed below: 1.

  • Page 70: Regulator

    6. Attach the main hose from the regulator to the manifold fitting in the frame. 7. Attach two short pigtail hoses to the regulator and bottles at the ACME fitting. 8. Test all propane connections for leakage. A warning label has been located near the propane container. This label read as follows: 1.
  • Page 71 Two types of propane regulators are used on KZ products. First, is the standard two stage regulator with a brass T-check connector to mount two propane bottles. We suggest opening only one bottle at a time.

  • Page 72: High Pressure Hoses With Acme Connectors

    The indicator on top of the regulator will turn bright green. When the cylinder becomes empty the indicator will change to bright orange. Now turn the lever to the side of the full bottle and the green signal will return. You may now remove the empty bottle to have it refilled without interrupting the flow from the full bottle.

  • Page 73: Operation

    Should you experience a propane “freeze-up”, close the main valve and wait 15 minutes before trying again. Keep the container valve (s) closed when traveling. Some states prohibit traveling with the propane container valves open, especially in underground tunnels on expressways. Operation After the camper is completely set up and you are prepared for camping enjoyment, follow these steps for propane operation.

  • Page 74: Checking For Leaks

    Checking for Leaks The entire propane distribution system and appliances have gone through complete factory and dealer tests for any leakage. When traveling with your RV, normal vibrations and road movement may cause connections to loosen and develop leaks. For normal maintenance we advise all owners to test for leakage at least once per year or more often.

  • Page 75: Propane Gas Consumption

    For your own protection, the preceding warning label has been placed near the cooking area to remind you of the need of oxygen for combustion and breathing. Due to smaller area in your recrea- tional vehicle, there is less oxygen than in your home. Proper venti- lation is required when cooking.

  • Page 76: Electrical System

    ELECTRICAL SYSTEM___________________________________ General Information electrical system your recreational vehicle is designed for using both 120 volt AC (alternating current) and 12 volt DC (direct current) 30-A, 125-V, 2-pole, 3-wire, capabilities. installations grounding type designs are built to comply with safety requirements of ANSI standard 1192, National Electric Code and Canadian Standards Association.

  • Page 77: Circuit Breakers And Box

    This cord places 120 AC volt power into your breaker distribution center, as built into your coach. Energy will enter through the main breaker and is distributed through circuit breakers to the wall receptacles and appliances. This power cord will be approximately 26 to 28 feet in length. Each cord has the correct gauge of wire to carry the correct voltage to coach.

  • Page 78: Amp (Optional)

    DANGER Do not replace breakers or fuses with any that are rated at a higher amperage. Over fusing may cause a fire by overheating the wire. 50 Amp (Optional) On some larger coaches, more appliances that require more 120- volt AC power are desired by owners. Availability of 50 amp service is the best method providing you have 50 amps of incoming power.

  • Page 79: Gfci Protection

    Actually these two positive wires added together are 240-volt service, yet serve two separate banks external sticker indicates. A main breaker will distribute current to separate banks, verifying 240 volts are present. There are no 240 volt appliances in this coach.

  • Page 80: Volt Dc System

    complete the circuit. This GFCI receptacle will not protect against short-circuits or overloads. The circuit breaker or fuse in the electrical panel which supplies power to the circuit provides this protection. Polarity is extremely important. You should be certain that the polarity of the external power is not reversed, in order to avoid harm to appliances and personal electrical shock.

  • Page 81: Converter

    Converter The heart of your 12 volt DC system is enclosed inside of the load center, including 12V fuse panel, 120V breaker panel and converter. Fuse panel may have numerous fuse positions, depending on output size of your converter. All converters have solid state electronic components internally to produce “clean”...

  • Page 82: Circuit Breakers And Fuses-12Volt Dc

    A battery requires routine maintenance for long life. First, terminals need to be kept clean to avoid corrosion. Second, a battery used daily will consume water as long as the converter is in operation. Be sure to check the battery no less than every 30 days and keep the battery filled with distilled (rain) water.

  • Page 83: Exterior Lights And Connector, 12V

    rather than damage your convertor. Circuit breakers are placed at several locations. An automatic reset breaker is placed within 18 inches of the auxiliary battery. Breaker will automatically reset upon “cool down”, normally 60 seconds. A (30 amp) automatic reset breaker is installed in the load center to operate your slide-out’s.

  • Page 84: Porch Lights

    Porch Lights Porch lights are placed on sidewalls, left and right side. Switches for these lights, depending on models, will be in the interior, right and possibly left sidewall. Occasionally, the switch will be on the light itself. #1 – Black/Ground (8 Gauge) #2 –...
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  • Page 86: Chapter 5 Appliances

    CHAPTER 5 APPLIANCES KZRV places brand name, quality-built equipment, as guided by current codes and standards, in all recreational vehicles. Some appliances are built and equipped to operate on propane gas ONLY. DO NOT attempt to operate on natural, butane or methane gas. Each appliance has its own specific manual, written and published by its manufacturer.

  • Page 87: Furnace

    FURNACE ______________________________________ The furnace in your recreational vehicle requires 12-volt DC electrical current and propane gas energy for correct operation. The furnace receives 12-volt DC power from a fully charged battery and/ or the converter in the coach. This power must be present before propane gas can enter through the control to the burner tube.

  • Page 88: Operating Instructions

    THERMOSTAT—with out air conditioner Upper left side has an on/off switch to engage electrical current for operation. Same lever will also set temperature as desired. From the time you turn the thermostat on, there is a delay built into the furnace to perform a purge cycle preventing any possible gas vapor build-up in the chamber.

  • Page 89: External Vents

    All furnaces have a 12 volt switch built on the furnace and MUST be turned “ON” for furnace to operate. Some models may have a wood cover, in front of switch, making it difficult to have access to it. External Vents. Always be sure these vents are clear of any objects like screens, duct tape, etc.

  • Page 90: Range And Oven Top Burner Operation

    RANGE AND OVEN TOP BURNER OPERATION______________ Several types of cooking appliances are used in KZRV products; a drop-in stove with two or three burners, a standard oven with three top burners or oven with top burner piezo lighter. These appliances operate with propane gas only, NEVER natural gas or butane.

  • Page 91: Oven And Range Combination

    4. To turn the burner (s) off, turn the appropriate control knob clockwise to “OFF”. CAUTION Hand held igniters may be used but be sure they are the type designed for lighting open flame burners. WARNING When holding the match or lighter to ignite flame, DO NOT position your fingers close to the burner.

  • Page 92: Oven Burner

    b. Do not attempt to light more than one burner at a time. c. Immediately light the burner on those models ending with “M” (example SR3SABM; SC3AM) hold a long match near the burner ports. If your model ends with “E” (example SR3SABE; SC3AE) the burner can be lit by rotating the piezo knob clockwise rapidly.
  • Page 93 to 7 seconds, for this allows propane to flow to pilot and to heat the thermocouple. Release knob, pilot should stay on. NOTE: If the appliance has not been operated for a long period of time, a longer waiting period for ignition of the pilot may be due to the air in the pilot and propane lines.

  • Page 94: Water Heater

    CAUTION Temperature setting on the control was factory set at the lowest setting to reduce risk of scald injury. Setting the temperature dial past the low position will increase the risk of scald injury. Children, disabled, elderly and diabet- ics are at highest risk of being scalded. WATER HEATER DSI MODELS General Information...

  • Page 95: Operating Instructions-Electric Element

    6. If lock-out occurs before main burner lights, turn switch to “OFF”, wait five seconds and turn switch to “ON” position. This will restart the ignition cycle. The first start-up of the water heater may require several attempts before all air is purged from the propane lines.

  • Page 96: Winterizing Your Water Heater

    Winterizing your Water Heater If your water heater plumbing system is equipped with a bypass kit, use it to close off the water heater. Drain the water heater completely and leave the water heater closed off (out of the system) in the bypass position particularly if you are introducing antifreeze into the plumbing system.

  • Page 97: Refrigerator

    REFRIGERATOR________________________________________ KZ recreational vehicles use numerous different size and model numbers of refrigerators operating on 120 volt AC. Performance of refrigerators depends on various factors, such as, energy, venting, leveling, humidity and atmospheric heat temperatures, but not limited to these. All refrigerators are designed with absorption type of cooling units requiring careful leveling and venting conditions.

  • Page 98: Door Seal

    Door Seal To maintain cooling efficiency the door must seal completely on all four sides along the door gaskets. Frequent frost build up or reduced cooling are indicators of air leaks around the doors. Place a strip of paper the size of a dollar bill between the flange and door gasket. Close the door and pull the paper out.

  • Page 99: Operation Of Refrigerator

    This will help to prolong the life of the gaskets. Numerous different models and sizes of refrigerators are used in KZ RV coaches, according to floor models. See manuals being supplied by the manufacturer for additional information and operating procedures.
  • Page 100 Always pre-cool the refrigerator for 8 hours before placing cold food into box. PDF created with pdfFactory trial version www.pdffactory.com...

  • Page 101: Monitor Panel

    _MONITOR PANEL______________________________________ Your panel through modern technology will supply the charge condi- tion of your battery, and water level information from your water tanks. Operation requires 12-volt DC power, supplied by the battery or con- verter. Sensors, one negative and three positive, attached to a resis- tor feed information to the display panel.
  • Page 102 Important Phone Numbers ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— ————————————————————— —————————————————————- PDF created with pdfFactory trial version www.pdffactory.com...

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