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Torklift A7710R Important Operating Instructions

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IMPORTANT OWNER-OPERATOR INSTALLATION
INSTRUCTIONS
A7710R / A7710RS
Warning!!
This battery box is made of aluminum and is
Conductive! Do not allow the battery terminals to touch the aluminum
Battery Box. Be careful not to touch the battery box with a wrench while
tightening the battery terminals, as this could cause a short!
REVISED version 6 BY: DK 11/24/2015
TECH SUPPORT (800) 246-8132

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Summary of Contents for Torklift A7710R

  • Page 1 IMPORTANT OWNER-OPERATOR INSTALLATION INSTRUCTIONS A7710R / A7710RS Warning!! This battery box is made of aluminum and is Conductive! Do not allow the battery terminals to touch the aluminum Battery Box. Be careful not to touch the battery box with a wrench while...
  • Page 2 Warning!! Improper installation of Solar Equipped Power Armors may result in battery over-charging! Single Solar Panel Option 1: If you plan to use two or more batteries with a single 10- Watt Solar Panel, you will NOT need to purchase any additional parts.
  • Page 3 Box is acid neutralizing, and will help reduce any corrosion from spilled battery acid. It is a “wear” item and may eventually need to be replaced. New battery mats are available through Torklift International. Part numbers below. PN: A7717- A7710RS/A7710RS Battery Mat...

  • Page 4: Table Of Contents

    Inventory List A7710R / A7710RS Item: Quantity: Power Armor Max Battery Box Power Armor Max Lid Two Piece Divider Half Drop In Stiffener Battery Mat 58” Battery Strap 1/4" x 1” SS Self-Drilling Screw 7/16” Square Profile O-ring 1/4"-20 x 1” SS Hex Bolt 1/4"...

  • Page 5: Battery Strap

    Step 1: Remove the Power Armor Max Lid by sliding the lid away from the side of the box with the lock; then lifting the front edge and unhooking the lid from the tabs on the rear of the box. Step 2: Test fit your batteries in the Power Armor Max Battery Box.

  • Page 6: 1/4"-20 X 1" Ss Hex Bolt

    Step 3: The two 2” holes in the front/back panel of the Power Armor Max Battery Box are used to allow the battery cables to enter the battery box. They can be mounted to either the front or rear of the trailer as long as there is sufficient room to open and remove the Power Armor Max Lid.
  • Page 7 If the battery box is being installed on a boxed frame trailer, install three 1/4" x 1” SS Self-Drilling Screws per side through the bottom of the battery box and into the trailer frame. Place a 7/16” square profile O-ring around the head of each screw/bolt to protect the battery mat from abrasion.

  • Page 8: 1/4"-20 X Ss 3/4" Carriage Bolt

    Step 5: If desired, a Two Piece Divider can be installed into the battery box. To install the Two Piece Divider, place the tabbed end of one of the Two Piece Divider Halves into the slots in the side of the battery box. Use the other Two Piece Divider Half to tab into the opposite side of the box.
  • Page 9 Step 6: While flexing the front and back side of the battery box slightly apart, install the Drop in Stiffener into one of the four middle upper slots in the battery box as shown in figure 6.1. If the Two Piece Divider is already installed in one of these slots, the battery box stiffener will not be needed.
  • Page 10 Step 7: The Power Armor Max and Power Armor Max Solar battery boxes are capable of supporting multiple battery configurations. Depending on the configuration, additional battery cables may be required but are not included. ------------------------------ 12-VOLT BATTERIES ------------------------------ Wiring for ONE 12v battery: Figure 7.1 Wiring for TWO 12v batteries: Figure 7.2...
  • Page 11 TWO 12v Batteries Wiring Diagram (Figure 7.2) Solar Only THREE 12v Batteries Wiring Diagram (Figure 7.3) Solar Only FOUR 12v Batteries Wiring Diagram (Figure 7.4) Solar Only...
  • Page 12 FIVE 12v Batteries Wiring Diagram (Figure 7.5) Solar Only TWO 6v Batteries Wiring Diagram (Figure 7.6) Solar Only FOUR 6v Batteries Wiring Diagram (Figure 7.7) Solar Only...
  • Page 13 Step 8 To attach the Power Armor Max Lid to the Power Armor Max Battery Box , place it over the Power Armor Max Battery Box , and align it so the tabs on the Power Armor Max Battery Box fit through the slotted holes in the Power Armor Max Lid as seen in Figure 8.1 Figure 8.1 Step 9...
  • Page 14 Figure 9.1 After the Power Armor Max Lid has slid into place, lock the key cylinder as seen in figure 9.2. Solar Models Only: Connect the SAE connector from the Solar Panel into the SAE connector on the side of the Power Armor Solar Battery Box. Figure 9.2...
  • Page 15 Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Any damage to Torklift products as a result of misuse, abuse, neglect, accident, improper installation or any use violative of instructions furnished by Torklift or WHEN USED IN ANY COMMERCIAL APPLICATION WILL VOID THE WARRANTY.
  • Page 16 International gift. To Fax: Send copies of the questionnaire, warranty card and receipt to 253-854-8003 To E-mail: Send copies of the questionnaire, warranty card and receipt to warranty@torklift.com To Mail: Send to Torklift International 322 N Railroad Ave. Kent, WA 98032...
  • Page 17 OFFICIAL WARRANTY REGISTRATION CARD PLEASE FILL OUT THIS FORM COMPLETELY AND RETURN TO TORKLIFT WITHIN 30 DAYS OF PURCHASE ACCOMPANIED BY A COPY OF YOUR ORIGINAL RECEIPT...

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A7710rs