Related Manuals for TSI Instruments DUSTTRAK 854060
Summary of Contents for TSI Instruments DUSTTRAK 854060
- Page 1 DUSTTRAK AEROSOL MONITOR ™ SOLAR POWER KIT MODEL 854060 (USED FOR POWERING ENVIRONMENTAL ENCLOSURE MODELS MODELS 854030, 8535 AND 8537) OPERATION AND MAINTENANCE MANUAL P/N 6008416, REVISION C JUNE 2017...
- Page 3 Copyright© TSI Incorporated / 2015–2017 / All rights reserved. Part Number 6008416A / Revision C / June 2017 Address TSI Incorporated / 500 Cardigan Road / Shoreview, MN 55126 / USA Fax No. (651) 490-3824 LIMITATION OF WARRANTY AND LIABILITY (effective February 2015) (For country-specific terms and conditions outside of the USA, please visit www.tsi.com.) Seller warrants the goods, excluding software sold hereunder, under normal use and service as described in the operator's manual, shall be free from defects in workmanship...
- Page 4 TO THE EXTENT PERMITTED BY LAW, THE EXCLUSIVE REMEDY OF THE USER OR BUYER, AND THE LIMIT OF SELLER'S LIABILITY FOR ANY AND ALL LOSSES, INJURIES, OR DAMAGES CONCERNING THE GOODS (INCLUDING CLAIMS BASED ON CONTRACT, NEGLIGENCE, TORT, STRICT LIABILITY OR OTHERWISE) SHALL BE THE RETURN OF GOODS TO SELLER AND THE REFUND OF THE PURCHASE PRICE, OR, AT THE OPTION OF SELLER, THE REPAIR OR REPLACEMENT OF THE GOODS.
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Page 5: Table Of Contents
Contents Contents ....................1 Safety Information ................2 Description of Caution/Warning Symbols ..........3 Caution and Warning Symbols ..............3 Reusing and Recycling ................4 Product Overview ................4 Setting Up ................... 4 Operation ..................21 Overview ....................21 Specifications ................... 22... -
Page 6: Safety Information
Safety Information W A R N I N G S Use of components other than those specified by TSI may impair the safety features provided by the equipment. The instrument has been design to be used with batteries supplied by TSI. Do not use a substitute Old batteries must be properly recycled in accordance with the local environmental regulations. -
Page 7: Description Of Caution/Warning Symbols
Description of Caution/Warning Symbols Appropriate caution/warning statements are used throughout the manual and on the instrument that require you to take cautionary measures when working with the instrument. Caution C a u t i o n Failure to follow the procedures prescribed in this manual might result in irreparable equipment damage. -
Page 8: Reusing And Recycling
Reusing and Recycling As part of TSI Incorporated’s effort to have a minimal negative impact on the communities in which its products are manufactured and used: Do not dispose of used batteries in the trash. Follow local environmental requirements for battery recycling. - Page 9 The full Solar Power System is shown in Figure 1. The following section details the setup of this system. I m p o r t a n t Make all Solar Panel Power System electrical connections in the order outlined below. Damage to the system can occur if connections are not made in this order.
- Page 10 Figure 2: Install the Solar Battery and Connect to Controller 3. The next step is to attach the two power cables (see Figure 3) to each Solar Panel. Figure 3: Attach Power Cables DustTrak Aerosol Monitor Solar Power Kit Model 854060...
- Page 11 4. Remove the Solar Panel from its packaging and access the junction box on the end of the panel. 5. Remove the screws, cover and sealing strip from the box and set aside (see Figure 5). 6. Remove one of the access holes that is labeled ½”...
- Page 12 Figure 7: Strain Relief and Power Cable through Access Hole 8. Tighten the nut to create the proper seal with the cable (see Figure 8). Be sure to not overtighten as this could cause damage to the cable. Figure 8: Tighten Nut to Create Proper Seal with the Cable 9.
- Page 13 Figure 9: Solar Panel Terminal Polarity. (Supplier part number 90J. See solar panel instructions for details). Figure 10: Attach Power Cable to Screw Terminals Operation and Maintenance Manual...
- Page 14 10. With the wires tightened, secure the terminal block in its retaining clips as shown in Figure 11. Figure 11: Secure Terminal Block and Tighten Strain Relief 11. Next, install the sealing strip to the inside of the junction box cover, as shown in Figure 12.
- Page 15 12. Attach the cover to the junction box using the supplied screws, as shown in Figure 13. Figure 13: Attach Junction Box Cover 13. Attach the two structural angle pieces to the solar panels using the supplied hardware. Fasten each angle piece in 4 locations as indicated by the red circles (see...
- Page 16 14. Attach the two shorter structural angles to the angle pieces installed in the previous step (see Figure 15). Figure 15: Attach Shorter Structural Angles DustTrak Aerosol Monitor Solar Power Kit Model 854060...
- Page 17 15. Complete the frame, by fastening the two flat bar pieces and mounting feet to the structural angles (see Figure 16 and Figure 17). NO T E Additional fastening locations are present in the flat bar and angle pieces, which can be used to adjust the solar panel angle. Figure 16: Fasten Two Flat Bar Pieces Operation and Maintenance Manual...
- Page 18 Figure 17: Fasten Mounting Feet NO T E For best results, mount the solar panels at an angle directly pointed at the path of the sun, allowing for maximum energy to be collected by the solar panels. Reference the solar panel manufacturer’s instructions for angle recommendations.
- Page 19 16. Connect the other end of solar panel cables to the Solar Battery Enclosure as shown in Figure 18. The Green LED on the Solar Charge Controller will illuminate when solar energy is available, and the Solar Battery is charging. W A R N I N G Do not connect the Solar Panels directly to the 854030 Environmental Enclosure as this may result...
- Page 20 Figure 20: Connect Power Cable to the Environmental Enclosure 18. Insert the power cable into the connector assembly as shown in Figure 21. Figure 21: DC Cable Preparation DustTrak Aerosol Monitor Solar Power Kit Model 854060...
- Page 21 19. Remove bottom left rubber plug from the Environmental Enclosure and insert the cable through the hole as shown in Figure 22. Figure 22: DC Cable Preparation 20. Using a small screwdriver, connect the bare wires to the front panel connector outside of the enclosure as shown in Figure 23.
- Page 22 21. Rotate connector to align tab on the connector to the notch in the enclosure hole (Figure 24). Figure 24: DC Cable Connector 22. While holding the connecter in the enclosure notch, tighten the back- shell onto the connector as shown in Figure 25.
- Page 23 23. Tighten the gland nut into the back- shell as shown in Figure 26. Figure 26: DC Cable Gland Nut 24. Connect the gray Phoenix connector to the power input on the DIN rail as shown in Figure 27. Figure 27: DC Cable to DIN Rail Operation and Maintenance Manual...
- Page 24 25. Connect the power cord to the environmental enclosure as shown in Figure 288. NO T E Optional Heated Inlet Temp Sensor also shown in Figure 28. Figure 28: Power Cord from Solar Battery to Environmental Enclosure DustTrak Aerosol Monitor Solar Power Kit Model 854060...
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Page 25: Operation
Operation Overview Prior to using the Solar Power System for the first time, a full recharge of the Solar Battery is recommended. Simply allow the battery to charge for a day with sunlight energy from the connected Solar Panels The Solar Charge Controller has built-in low voltage cutout protection for the Solar Battery. -
Page 26: Specifications
Specifications Specifications are subject to change without notice. Power Requirements Solar System Run- Continuous (with adequate sunlight) time Rated Maximum Cell 90 watts (per panel) Power Power Tolerance ±5% Nominal Voltage 12 Volts Solar System Battery 12 VDC, 120 Ah Battery Run-time 90 to 120 hours (typical, full-charge to power cutoff, when no sunlight for... - Page 27 TSI Incorporated – Visit our website www.tsi.com for more information. Tel: +1 800 874 2811 India Tel: +91 80 67877200 Tel: +44 149 4 459200 China Tel: +86 10 8219 7688 France Tel: +33 1 41 19 21 99 Singapore Tel: +65 6595 6388 Germany Tel: +49 241 523030 P/N 6008416 Rev.
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