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Create 3400 Handbook

Create 3400 Handbook

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Create 3400™
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Summary of Contents for Create 3400

  • Page 1 Create 3400™ 3D Printer Handbook www.CreateOandP.com...

  • Page 2: Table Of Contents

    Chapter 3: Device Overview ......................27 3.1 Leg Cover ..........................27 3.2 Socket Series ........................... 27 3.3 Create Mold..........................28 3.4 Create Finger........................... 29 3.5 Partial Hand ..........................29 3.6 Create Arm ..........................29 3.7 Wrist Brace ..........................30 WWW.CREATEOANDP.COM...
  • Page 3 C.3: Diagnostic Socket ........................46 Appendix D: Detailed Product Information .................. 47 D.1 Leg Covers ..........................48 D.2 Create Arm ..........................50 D.3 Wrist Brace ..........................52 Appendix E: Recommended Printer Settings ................53 Appendix F: Color Reference ......................54...

  • Page 4: Chapter 1: Initial Set Up

    Please read this section thoroughly. Failure to remove all the packaging can damage your printer. Create O&P recommends you save the box and shipping materials in the event you need to transport or ship your printer. If damage to the printer or shipping materials occurred, please document with pictures and contact Create O&P immediately.

  • Page 5: Install The Hatch Box

    1.3 Printer Hardware For a complete list of printer parts and terminology, see Appendix A. • A) The home position for the Create 3400 is in the front left hand corner. B) The two vertical screws spanning the • height of the printer are the Z Axis screws.

  • Page 6: Printer Screen Functionality

    Version 0.7 Handbook Last Updated March 22, 2017 1.4 Printer Screen Functionality Home • Change the temperature by clicking on the current temperature (left & right nozzle, heated bed). A key pad will pop up to set the temperature. Enter the desired temperature and click enter.

  • Page 7: Calibrate Print Bed

    Version 0.7 Handbook Last Updated March 22, 2017 Utilities • Colored Arrows- moves the respective axis (green- x and y, blue- z, red- nozzle). • Colored Home Button- move the respective axis to its original location. • Filament Loader Arrows- changes the temperature set point for the desired nozzle to load filament.

  • Page 8: Loading And Unloading Filament

    Version 0.7 Handbook Last Updated March 22, 2017 Select the Blue Z-Axis Home button on the Utilities screen to see how the calibration • went. You may need to repeat this process several times. 1.6 Loading and Unloading Filament Navigate to the Utilities Screen. •...

  • Page 9: Setting Up For A Print

    Version 0.7 Handbook Last Updated March 22, 2017 Start threading the desired nozzle into the heater block. Use the socket wrench as • needed. o This can be done by hand. Be careful because the nozzle heats up quickly. o This does not have to be done while holding the heater block still. As soon as nozzle has any resistance, hold the heater block with the pliers and •...

  • Page 10: Cleaning And Maintenance

    Version 0.7 Handbook Last Updated March 22, 2017 When the printer is fully on, the screen will display the home menu. Click on utilities • and select the Green House Button to home the X and Y axis. Next, select the Blue House Button to home the Z •...

  • Page 11: Tips And Tricks To Solve Printing Problems

    PETG, make sure the print bed is heated to 70°. Adding a layer of tape may also be useful. During a print: The speed can be adjusted under the Tune menu on your Create 3400. Slower • speeds will increase quality.

  • Page 12: Chapter 2: Ideamaker

    Version 0.7 Handbook Last Updated March 22, 2017 Chapter 2: IdeaMaker IdeaMaker is a powerful slicing software included with your printer package. It allows you to take a 3D model and transform it into a file your printer can recognize and print, a .gcode.
  • Page 13 Version 0.7 Handbook Last Updated March 22, 2017 Choose your install location. IdeaMaker will default to C:\Program • Files\Raise3D\ideaMaker\. Select Browse for a different install location. Click next. Choose your Components. You do not need the Printer Driver and may deselect it if •...
  • Page 14 Version 0.7 Handbook Last Updated March 22, 2017 When the installation is complete, click next, and finish on the next screen. • If IdeaMaker didn’t automatically open, launch it. • Go to Printer  Printer Settings  Add Printer • WWW.CREATEOANDP.COM...

  • Page 15: Version 0.7 Handbook Last Updated March

    Version 0.7 Handbook Last Updated March 22, 2017 Update Settings • o Type: Create 3400 o Nozzle Diameter: 0.4mm o Build Width: 305mm o Build Depth: 305mm o Build Height: 610mm o Step-E per MM: 00mm o X-axis Compensation: 100%...

  • Page 16: Version 0.7 Handbook Last Updated March

    Version 0.7 Handbook Last Updated March 22, 2017 o Right Extruder: PLA 1.75mm Import a 3D model by clicking the “Add” button or File Import Model. • WWW.CREATEOANDP.COM...
  • Page 17 Once the model is imported, click “Start” or Slice  Start Slice. A pop-up should • appear allowing you to select a template. • Import the 3 templates provided by Create O&P by clicking “Import”. The templates can be found on your USB drive. WWW.CREATEOANDP.COM...

  • Page 18: Make A Printer File (G-Code)/ Introduction To Ideamaker

    Version 0.7 Handbook Last Updated March 22, 2017 Enter the desired template name and click OK. Repeat for all 3 templates. • At this point, you can exit the Select Template pop up. • IdeaMaker is now set up! • 2.2: Make a Printer File (G-code)/ Introduction to IdeaMaker If you just completed Section 2.1 Installing and Setting Up IdeaMaker, and imported the model you would like to print, start at step 3.
  • Page 19 Version 0.7 Handbook Last Updated March 22, 2017 2. Click the “Add” button to import a model. 3. Use the “Move” and “Rotate” buttons to orient the model as desired. With one of these tools engaged, you can click and drag the model or click the wrench on the left side of the screen to enter the desired values.
  • Page 20 Version 0.7 Handbook Last Updated March 22, 2017 4. With your model positioned correctly, click on the “View” tool. 5. To select your extruder, select your model, then click the wrench. A drop-down menu will appear with options for Right or Left Extruder. If you are printing with Flexy, select left extruder.
  • Page 21 Handbook Last Updated March 22, 2017 6. Next, select nozzle size by going to Printer  Printer Settings. Under Nozzle Diameter, enter the desired nozzle diameter, and click OK. Your Create 3400 comes with 0.4mm, 0.6mm, and 0.8mm nozzles. WWW.CREATEOANDP.COM...
  • Page 22 Version 0.7 Handbook Last Updated March 22, 2017 7. To slice your model, click “Start” from the toolbar or Slice  Start Slice from the top menu. 8. A pop-up will appear prompting you to select a template. Select the template you would like.
  • Page 23 Version 0.7 Handbook Last Updated March 22, 2017 • Fill Density- The amount of material inside the model. More fill density is required for broad flat prints. A fill density of 100% will result in a solid model. Shells- the number of outer layers. More shells will increase the wall •...

  • Page 24: How And When To Use Supports

    Version 0.7 Handbook Last Updated March 22, 2017 Preview- Scroll through the layers to make sure you don’t see anything • inconsistent with your model. This is the toolpath your printer will follow so if you see it here, it will print. When you are happy with your preview, you can close the window.
  • Page 25 4. Select the pillar size and overhang angle desired. 5. Generate Supports Automatic Supports • 1. If you would like all the supports to touch the base, enable “Touch Platform Only”. This will prevent supports from starting and ending on the model. 2. Click “Create Auto Supports.” WWW.CREATEOANDP.COM...

  • Page 26: Modifications To An Stl

    Version 0.7 Handbook Last Updated March 22, 2017 3. You may edit the supports using the Manual Support Instructions. Manual Supports • 1. Click “Add.” 2. Click on the model where you would like to add support pillars. 3. You can delete supports using “remove” and clicking the pillar. 4.
  • Page 27 Version 0.7 Handbook Last Updated March 22, 2017 3. Click the “Scale” button. Make sure your model is selected. The wrench on the left side of the screen should open. If not, click the wrench to view “Dimensions.” 4. Scale your model. a.

  • Page 28: Chapter 3: Device Overview

    For more information, visit our website or see Section D.1 Leg Covers. 3.2 Socket Series Our Create 3400(™) printing system can take you from start to finish with your patient’s socket. First, take a scan of the patient’s residual limb, fiberglass cast, or plaster mold (modified or unmodified, your choice).

  • Page 29: Create Mold

    3.3 Create Molds Create molds bring digital models into the real world. 3D printing is best known for scanning patient data, digitally modifying the model in a CAD program, and then creating (printing) the device itself.

  • Page 30: Create Finger

    The Create Partial Hand kit is highly customizable depending on the user’s needs. The finished device is similar to devices made famous by groups such as e-NABLE, but at Create we have found that traditional O&P fabrication methods are superior for the socket and wrist gauntlets.

  • Page 31: Wrist Brace

    Create 3400™ system. All you have to do is use our measurement guide to choose the proper size, and then heat- form the brace to the patient’s exact shape.

  • Page 32: Appendix A: Printing And Printer Terminology

    Version 0.7 Handbook Last Updated March 22, 2017 Terminology Appendix A: Printing and Printer 3D Model- any digital shape occupying 3 dimensions Build Plate- the combination of the glass plate and Build Tak Build Tak- The black surface on the glass plate Filament Guide- Help guide filament through printer.
  • Page 33 Version 0.7 Handbook Last Updated March 22, 2017 WWW.CREATEOANDP.COM...
  • Page 34 Version 0.7 Handbook Last Updated March 22, 2017 Block- where the X and Y axis pass through. Stage for the remaining printer parts. Extruder- Where motors and gears are installed. The left side is for flexibles and the right side is for rigids. Face Plate- Clear plate on the front of the extruder.
  • Page 35 Version 0.7 Handbook Last Updated March 22, 2017 Block- where the X and Y axis pass through. Stage for the remaining printer parts Cooling block- finned aluminum block to prevent filament melting prematurely Fan- Responsible for cooling the filament and nozzle, located laterally to the hot end Fan Shroud- Directs fan air flow WWW.CREATEOANDP.COM...
  • Page 36 Version 0.7 Handbook Last Updated March 22, 2017 Heater block- Attaches the thermocouple and thermostat. Responsible for melting the filament. Hot End- comprised of the anchor, cooling block, heater block and nozzle. Hot End Anchor- attaches the hot end to the block Hot End Set Screws- hold the hot end in place Heating Element- Responsible for heating the hot end.
  • Page 37 Version 0.7 Handbook Last Updated March 22, 2017 Calibration Screw- Used for the fine tuning of the print bed height. Print Bed- Where the glass plate rests. May or may not be heated depending on print settings. Z Axis Plate Screws- the 4 screws that attach the print bed to the Z Screw. Z Screw- Vertical threaded rod on both sides of the printer which moves the print bed up and down WWW.CREATEOANDP.COM...
  • Page 38 Version 0.7 Handbook Last Updated March 22, 2017 X Stop- Calibrates home of extruder in X direction Y Stop- Calibrates home of extruder in Y direction Z Stop- Calibrates home of extruder in Z direction WWW.CREATEOANDP.COM...

  • Page 39: Appendix B: Test Prints

    3 prints included in your printer. Your prints should have comparable quality to what is provided. If discrepancies exist, please contact Create O&P by filling out a support request under the Contact Us section of our website.

  • Page 40: B.2: Pla Hand Brace

    8. Compare Test Prints o Create O&P included a test print of this trial socket for your reference. Please compare the two samples for quality. o If any major differences exist, please contact Create O&P.

  • Page 41: B.3: Flexy Mini Cover

    Heating the print bed may make it easier to remove the print. 8. Compare Test Prints o Create O&P included a test print of a wrist brace for your reference. Please compare the two samples for quality. Note: the sizes may be different.
  • Page 42 Remove the binder clips. Gently take the print bed out of the printer and remove the mini cover. 9. Compare Test Prints o Create O&P included a test print of a mini cover for your reference. Please compare the two samples for quality. o If any major differences exist, please contact Create O&P.

  • Page 43: Appendix C: Training Calls

    Version 0.7 Handbook Last Updated March 22, 2017 Appendix C: Training Calls These topics and scenarios will be discussed during the clinical calls. WWW.CREATEOANDP.COM...

  • Page 44: C.1: Technical Call

    Version 0.7 Handbook Last Updated March 22, 2017 C.1: Technical Call Topics Covered: For detailed information, see Chapter 1: Initial Set Up Unpacking the printer • One time hardware installations • General Printer Hardware Overview • • Printer Screen Functionality How to Calibrate the Print Bed •...

  • Page 45: C.2: Clinical Call #1

    Version 0.7 Handbook Last Updated March 22, 2017 C.2: Clinical Call #1 Leg Cover 1. Fill out order form, either paper version or online form Options include design, motion, and access. • 2. Within 1 week, you will get a printer file (g-code) 3.

  • Page 46: C.2: Custom Sized Hand Brace

    Version 0.7 Handbook Last Updated March 22, 2017 C.2: Custom Sized Hand Brace 1. Open Idea Maker 2. Add .STL 3. Measure Patient 4. Scale .STL 5. Slice 6. Export to USB 7. Print. See Section 1.8 Setting up for a print 8.

  • Page 47: C.3: Diagnostic Socket

    Version 0.7 Handbook Last Updated March 22, 2017 C.3: Diagnostic Socket 1. Order .gcode online through the online form 2. Print without tape. See section 1.8 Setting up for a print 3. Grind 4. Heat Adjust Comments: WWW.CREATEOANDP.COM...

  • Page 48: Appendix D: Detailed Product Information

    Version 0.7 Handbook Last Updated March 22, 2017 Appendix D: Detailed Product Information WWW.CREATEOANDP.COM...

  • Page 49: Leg Covers

    Version 0.7 Handbook Last Updated March 22, 2017 D.1 Leg Covers WWW.CREATEOANDP.COM...
  • Page 50 Version 0.7 Handbook Last Updated March 22, 2017 WWW.CREATEOANDP.COM...

  • Page 51: Create Arm

    Version 0.7 Handbook Last Updated March 22, 2017 D.2 Create Arm WWW.CREATEOANDP.COM...
  • Page 52 Version 0.7 Handbook Last Updated March 22, 2017 WWW.CREATEOANDP.COM...

  • Page 53: Wrist Brace

    Version 0.7 Handbook Last Updated March 22, 2017 D.3 Wrist Brace WWW.CREATEOANDP.COM...

  • Page 54: Appendix E: Recommended Printer Settings

    Build Tak 0.4mm Create O&P recommends you view your printer file prior to printing. You can do this by: 1. Using IdeaMaker- Open IdeaMaker. Go to File  Open Print File. You can look at it layer by layer using the sliders at the bottom of the screen.

  • Page 55: Appendix F: Color Reference

    Version 0.7 Handbook Last Updated March 22, 2017 Appendix F: Color Reference for Flexy filament BUFF BROWN BLACK SILVER WHITE ORANGE YELLOW GREEN AQUA LT. BLUE BLUE PURPLE MAUVE PINK WWW.CREATEOANDP.COM...

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