The development of Airedale products and services is continuous and the information in this document may not be up to date. It is important to check the current position with AIAC Ltd at the address stated. This document is not part of a contract or licence unless expressly agreed.
Precision Air Conditioning SmartCool™ 16 - 60 Contents Warranty Health and Safety Nomenclature Introduction Precision Air Conditioning System Construction Refrigeration Components Chilled Water Components Electrical Components Controls General Features Dimensions Positioning Minimum Unit Clearance Weights Refrigerant Pipe Sizing Guide Refrigerant Charging Guide Oil Charging Guide Pipework Schematics Incoming Services...
The Airedale SmartCool uses R410A refrigerant which is a high pressure refrigerant. It requires careful attention to proper storage and handling procedures. Use only manifold gauge sets designed for use with R410A refrigerant. Use only refrigerant recovery units and cylinders designed for high pressure refrigerants.
A full range of air cooled condensers is available with the direct expansion indoor units to provide a matched system with optional performance upgrade, refer to Outdoor Unit. Also available is a full range of Airedale water chillers to complement the chilled water indoor units. The range has been designed and optimised for operation with ozone benign refrigerant R410A.
The SmartCool X200 is an air cooled, direct expansion (DX), single circuit system linked to a remotely mounted air cooled condenser. refrigerant R410A, the X200 system is located within the conditioned space, absorbing room heat and transferring it outside to the condenser.
SmartCool™ 16 - 60 Precision Air Conditioning Precision Air Conditioning System Each unit shall be capable of providing ___ kW total cooling and ___ kW sensible cooling @ ____m³/sec of conditioned manufacturing standards, and shall be subject to a functional test prior to leaving the factory. Construction The cabinet shall be manufactured using an external aluminium extrusion frame with aluminium corners.
Precision Air Conditioning SmartCool™ 16 - 60 Unit Overview Refrigeration Components Humidification Cooling Coil Filtration Refrigeration Components Control Panel Airflow Components Incoming Mechanical Incoming Electrical Services Services X100 X200 X1X1 Feature Fixed Speed Scroll Compressor Electronic Expansion Valves (EEV) Liquid Line Sight Glass Liquid Line Solenoid Valves –...
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The cooling coil shall be mounted over a full width stainless steel condensate tray. Sweated copper pipe for brazed connection shall be standard. Compressor Compressor(s) shall be mounted on the unit base via the use of vibration isolators. Each compressor shall be designed for use with R410A refrigerant. X200 X100 X1X1 Thermal Protection –...
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Precision Air Conditioning SmartCool™ 16 - 60 Electronic Expansion Valves (EEV) Electronic expansion valves differ to the normal thermostatic expansion valves in their ability to maintain control of the suction superheat at reduced head pressures. This temperatures. EEV step position, superheat setpoint, head pressure set point and other features can be viewed and adjusted via the microprocessor display.
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SmartCool™ 16 - 60 Precision Air Conditioning Suction Throttle Valve (X200, X100, X1X1 Models) evaporator by throttling a valve on the suction line. Maximum Minimum Fully Closed Fully Open SmartCool Technical Manual 7525371 V1.2.0_03_2013...
Precision Air Conditioning SmartCool™ 16 - 60 Chilled Water Components Humidification Cooling Coil Filtration Chilled Water Components Control Panel Airflow Components Incoming Services C000 Feature Hydrophilic Epoxy Coated RTPF Chilled Water Coil 0-10 Volts Chilled Water Regulating Valve (3 Way) 0-10 Volts Chilled Water Regulating Valve (2 Way) Threaded Connections –...
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SmartCool™ 16 - 60 Precision Air Conditioning Chilled Water Coil Plain aluminium shall not be acceptable. The cooling coil shall be mounted over a full width stainless steel condensate tray. barg. Sweat copper pipe for brazed connection shall be standard. Optional threaded connections shall be available. 0-10 Volts DC 3 Port Chilled Water Regulating Valve 0-10 Volts DC 2 Port Chilled Water Regulating Valve Threaded Water Pipe Connection...
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Precision Air Conditioning SmartCool™ 16 - 60 X200 X100 X1X1 C000 Features G4 Air Filtration Constant Air Volume – – – Constant Pressure Control – Standard Features Optional Features Feature Not Available Fan & Motor Assembly dynamically balanced for quiet operation. maintain optimised performance and reduce energy consumption.
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SmartCool™ 16 - 60 Precision Air Conditioning Electronically Commutated (EC) Fan Motor EC motors incorporate integrated electronics to convert AC power to microprocessor display keypad. levels to a minimum. power reduction in comparison with equivalent AC fan at both full and modulated fan speeds.
Precision Air Conditioning SmartCool™ 16 - 60 Electrical Components X200 X100 X1X1 C000 Features Door Interlocked Mains Isolator Electrical Switch Gear Hinged Electrical Panel Customer Connection Terminals Power Monitoring Phase Monitoring Relay Phase Rotation Relay Dual Power Supply – Compressor Soft Start Electric Heating Modulating Electric Heating –...
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SmartCool™ 16 - 60 Precision Air Conditioning Sub Fusing The electrical mains supply for the system’s outdoor unit is supplied via the indoor unit. Electric Heating Electric Heating Thyristor Control Dual Power Supply The SmartCool range shall be designed with dual power supply capability, so that in the event of a power failure the supply can be switched from utility to an alternative power supply (such as second utility or generator).
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Precision Air Conditioning SmartCool™ 16 - 60 Control Principles The higher the current being passed between the electrodes, the greater the quantity of steam that is produced. To modulate the rate of steam production, this system shall vary the level of water within the cylinder, thereby increasing the immersion level of the electrodes and the current being passed between them.
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Conductivity is a measure of the ability of water to pass an electric current, measured in micro Siemens / centimetre ( S/ cm). supplies. Where the water conductivity is known, please specify at order. For further details please contact Airedale. SmartCool Technical Manual 7525371 V1.2.0_03_2013...
Precision Air Conditioning SmartCool™ 16 - 60 Controls X200 X100 X1X1 C000 Features PCO5 Microprocessor Airetronix Controls PGD1 Display (Door Mounted) PGD1 Display with Audible Alarm Constant Air Volume – – – Constant Pressure Control Temperature Control Temperature & Humidity Control –...
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SmartCool™ 16 - 60 Precision Air Conditioning Controls The units shall be supplied with a European ROHS Directive 2002/95/EC compatible microprocessor controller connected to an 8 x 22 back-lit LCD keypad display. LEDs shall not be acceptable. The microprocessor controller offers powerful analogue and digital control to meet a wide range of monitoring and control features including a real time clock and Industry standard communication port and network connections.
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The control system integrity shall be maintained by restricting access with a password PIN number. IMPORTANT: To change the PIN , please contact Airedale at time of order with the preferred 4 digit number. Remote On/Off Terminals for interlocking shall be provided to enable or disable the unit remotely.
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For further details, please contact Airedale Controls. CAUTION When adding to an existing network, please consult Airedale to ensure strategy compatibility. Duty/Standby Operation The controller shall enable units to operate in run/standby mode, with up to 8 units networked together, without the need Smart Key A smart key shall be supplied to offer software back-up of the control strategy.
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Precision Air Conditioning SmartCool™ 16 - 60 Controls Temperature Control A temperature sensor shall be mounted in the return side of the unit to sense the return dry bulb condition (cooling only variants). A combined temperature and humidity sensor shall be supplied on full function units. The microprocessor shall sense the return air conditions and maintain the return air temperature and humidity by The microprocessor shall monitor and display the following values as a minimum: which visually demonstrates the status relative to the component service intervals.
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The contant pressure system shall be commissioned by Airedale following routing of tubing from the pressure diffuser and the unit. A maximum of 8m/s air velocity is allowed at the diffuser so consideration must be made when locating the diffuser.
Open & Enclosed Floorstand Straight and L shaped Ceiling Duct Extension For extensions greater than 1350mm, please contact Airedale. Sterling board LAT (Wooden Case) Packing Units shall be supplied complete with additional LAT corner protection and cross braces to afford extra transit protection.
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SmartCool™ 16 - 60 Precision Air Conditioning Condensate Pumps type (Cooling only). Performance The following graphs illustrate the TOTAL static (head) pressure available. The system horizontal pipe losses and vertical lift should be factored in when calculating the condensate pump performance. Cold Water (Cooling only units) The cold water condensate pump has 10mm quarter turn...
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Precision Air Conditioning SmartCool™ 16 - 60 Measurement of Sound Data All sound data quoted has been measured in the third-octave band limited values, using a Real Time Analyser calibrated 1995. Semi Hemispherical Sound Pressure Levels are calculated from sound power using the semi-hemispherical method where the noise source Free Field IMPORTANT refer to illustration below.
(2) Shaded area indicates minimum service and maintenance requirements. The unit must be installed with allowance for carpet tile clearance. Packed Dimensions wooden pallet and covered with polythene. The pallet shall (Please contact Airedale for this option). Add 50mm to length and width, 160mm to height. SmartCool Technical Manual 7525371 V1.2.0_03_2013...
Precision Air Conditioning SmartCool™ 16 - 60 Refrigerant Pipe Sizing Guide Equivalent Pipe Lengths with R410A Indoor Outdoor Indoor Unit Unit Unit Connection Size 0-15m Discharge 15-40m Discharge Liquid Horizontal Vertical Liquid Horizontal Vertical Liquid Discharge SC09D016-X100-0 CR30 SC09D019-X100-0 CR30...
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SmartCool™ 16 - 60 Precision Air Conditioning Horizontal Sections used. Liquid Line the static head of liquid refrigerant and can results in poor operation of the evaporator and expansion device. Careful pipe sizing is recommended to ensure that the liquid line does not have excessive pressure drop. Increasing the liquid line tube size can minimses pipe pressure drop.
The following information can be used to estimate the refrigerant quantity required in a typical split system installation. Liquid Line Refrigerant Charge (kg/m) The following table shows the refrigerant charge / metre for the liquid line, using R410A and assuming a liquid line temperature of 40°C.
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SmartCool™ 16 - 60 Precision Air Conditioning Installation Calculation of System Refrigerant Charge (kg) The system refrigerant charge can be calculated using the following equation: Where: Total System Refrigerant Charge (kg) SR = LR + IR + OR Total Liquid Line Refrigerant Charge. (As calculated from above) Indoor Unit Refrigerant Charge.
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Liquid Sub Cooling method. Subcooling = Condensing temperature — Saturation temperature (Nett pressure at expansion valve) Given the following as an example: Refrigerant R410A Condensing temperature (54.4°C) equivalent Liquid lift 20m Piping friction loss 0.21 bar Pressure Loss due to Liquid Lift...
SmartCool™ 16 - 60 Precision Air Conditioning Oil Charging Guide In order to determine if a system requires additional oil to accommodate for long interconnecting pipe lines and oil traps, a simple calculation can be used to approximate the volume of oil required as follows: Where OT = (RC / 200) - (OC x 0.09) OT = Additional Oil Charge / Circuit (kg)
Precision Air Conditioning SmartCool™ 16 - 60 Pipework Schematics C000 INLET LEG BY-PASS LEG OUTLET LEG KEY: ALL ITEMS INLET LEG BINDER POINT BLEED VALVE DRAIN VALVE WATER TEMPERATURE SENSOR 3 WAY REGULATING VALVE 2 WAY REGULATING VALVE CENTRIFUGAL FAN OUTLET LEG SmartCool Technical Manual 7525371 V1.2.0_03_2013...
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(OPTIONAL WITH HGRH) HIGH PRESSURE SWITCH NORMALLY CLOSED PRESSURE TRANSDUCER AXIAL FAN SUCTION THROTTLE VALVE SOLENOID VALVE (OPTIONAL) " SHUT OFF VALVE SIGHT GLASS TEMPERATURE SENSOR R410A " SCHRADER VALVE SCROLL COMPRESSOR (OPTIONAL - SUPPLIED LOOSE) SmartCool Technical Manual 7525371 V1.2.0_03_2013...
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(OPTIONAL WITH HGRH) NORMALLY CLOSED HIGH PRESSURE SWITCH AXIAL FAN PRESSURE TRANSDUCER SUCTION THROTTLE VALVE SOLENOID VALVE (OPTIONAL) " SHUT OFF VALVE SCROLL COMPRESSOR SIGHT GLASS TEMPERATURE SENSOR R410A " SCHRADER VALVE (OPTIONAL - SUPPLIED LOOSE) SmartCool Technical Manual 7525371 V1.2.0_03_2013...
SmartCool™ 16 - 60 Precision Air Conditioning Incoming Services C000 WATER FEED, DRAIN WATER FEED, DRAIN AND ALTERNATIVE AND ALTERNATIVE MAINS POWER AND MAINS POWER AND COMMUNICATIONS COMMUNICATIONS NOTE: NOTE: REMOVABLE GLAND PLATE REMOVABLE GLAND PLATE FOR INCOMING MAINS POWER FOR INCOMING MAINS POWER FRONT OF UNIT FRONT OF UNIT...
Precision Air Conditioning SmartCool™ 16 - 60 Incoming Services X1X1 WATER FEED, DRAIN AND ALTERNATIVE MAINS POWER AND COMMUNICATIONS NOTE: REMOVABLE GLAND PLATE FOR INCOMING MAINS POWER FRONT OF UNIT 163.5 SC18D HOLE / PIPE SPECIFICATION HOLE 'A' Ø38MM COMMUNICATIONS HOLE 'B' Ø5MM MAINS POWER HOLE 'C' Ø50MM Ø7/8"...
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SmartCool™ 16 - 60 Precision Air Conditioning Design Data – Water Cooled & Free Cooling Calculation of Design Volumetric Flow Rate (l/s) Where: Total Heat Rejection (kW). The maximum indoor unit pressure drop can be calculated using the following equation: graph..
1 x 1.7 1 x 1.8 Oil Charge Volume – X100 Oil Type Single Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
1 x 1.8 1 x 1.8 Oil Charge Volume – X100 Oil Type Single Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
2 x 1.2 2 x 1.2 2 x 1.7 Oil Charge Volume Oil Type Single Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
Quantity 2 x 1.8 2 x 1.8 Oil Charge Volume Oil Type Single Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
2 x 1.2 2 x 1.7 2 x 1.8 Oil Charge Volume Oil Type Single Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
Quantity 2 x 1.8 2 x 1.8 Oil Charge Volume Oil Type Twin Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
2 x 1.8 2 x 1.8 2 x 1.8 Oil Charge Volume Oil Type Single Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
Quantity 2 x 3.2 2 x 3.2 Oil Charge Volume Oil Type Twin Circuit Refrigeration Electronic Expansion Valve Refrigerant Control and Type R410A Refrigerant Type Inert Gas Holding Charge Charge (per circuit) Connections Liquid (sweat) Discharge (sweat) Condensate Drain Hose...
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7°C evaporating and 54.4°C condensing (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
SmartCool™ 16 - 60 Precision Air Conditioning Performance Data C000 Chilled water inlet and outlet temperatures Model Air On 5 / 10 °C 7 / 12 °C 8 / 14 °C 10 / 16 °C 5.5 / 14.5°C Temp. (°C) (kW) (kW) (kW)
SmartCool™ 16 - 60 Precision Air Conditioning SC09D015 - SC09D030 Mechanical Data SC09D015-C000-0 SC09D030-C000-0 Capacity 16.49 30.68 Nom Cooling (Gross) 900 x 890 x 1980 900 x 890 x 1980 Dimensions - W x D x H 260 / 270 270 / 290 Weight - Machine / Operating Construction...
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Electrical (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
SmartCool™ 16 - 60 Precision Air Conditioning SC12D025 - SC12D045 Mechanical Data SC12D025-C000-0 SC12D045-C000-0 Capacity 24.9 39.9 Nom Cooling (Gross) 1200 x 890 x 1980 1200 x 890 x 1980 Dimensions - W x D x H 320 / 340 340 / 360 Weight - Machine / Operating Construction...
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Electrical (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
SmartCool™ 16 - 60 Precision Air Conditioning SC15D035 - SC15D060 Mechanical Data SC15D035-C000-0 SC15D060-C000-0 Capacity 35.5 55.7 Nom Cooling (Gross) 1500 x 890 x 1980 1500 x 890 x 1980 Dimensions - W x D x H 370 / 400 400 / 430 Weight - Machine / Operating Construction...
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Electrical (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
SmartCool™ 16 - 60 Precision Air Conditioning SC18D045 - SC18D080 Mechanical Data SC18D045-C000-0 SC18D080-C000-0 Capacity 44.0 68.2 Nom Cooling (Gross) 1800 x 890 x 1980 1800 x 890 x 1980 Dimensions - W x D x H 420 / 450 450 / 490 Weight - Machine / Operating Construction...
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Electrical (2) Values given for Cooling only units incl. evaporator fan for optional data, please contact Airedale. (3) Electrical input power relates to the maximum absorbed electrical power. Actual operating fan power input is shown in the mechanical data tables...
SmartCool™ 16 - 60 Precision Air Conditioning Waterside Pressure Drop Data Flow Rate (l/s) Includes coil, 3 port valve and pipework. To calculate 3 port valve pressure drop: M Values kV (control port) SC09D015-C000-0 0.44 SC09D030-C000-0 0.44 SC12D025-C000-0 0.44 SC12D045-C000-0 0.69 SC15D035-C000-0 0.69...
All Airedale products or parts (non consumable) supplied for installation within the UK mainland and commissioned by an Airedale engineer, carry a full Parts & Labour warranty for a period of 12 months from the date of commissioning or 18 months from the date of despatch, whichever is the sooner.
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Airedale International Air Conditioning Ltd Leeds Road Rawdon Tel: +44 (0) 113 2391000 Fax:+44 (0) 113 2507219 E-mail enquiries@airedale.com Web www.airedale.com TM_SMARTCOOL_16_60_7525371_1.2.0_03_2013...
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